Versa-Max PLC training courses

PLC HISTORY
Classical control
• More complicated
• Longer time for maintenance
• Time consuming troubleshooting
• Occupies larger area in switchboards
• Requires more wiring
• Standard reliability
PLC HISTORY
Classical control
 Large projects requirements
• More inputs and outputs points
• Large program memory
• Several programming instructions
• Communication with other equipments
• Deal with analogue signals
• Deal with large number of counters, timers and
markers
 PLC HISTORY
Historical view
COURSE CONTENTS

Introduction
Bit logic
compare
Timers
Counters
Memory instructions
Analog I/O
Move , shift
Practical examples
 INTRODUCTION
Basic PLC operation
INTRODUCTION
Modular VersaMax
INTRODUCTION
Modular VersaMax
The compact, modular VersaMax are DIN-rail mounting
up to eight I/O and option modules per “rack” and up to 8
racks per VersaMax
up to 750 meters from the main VersaMax PLC or
VersaMax I/O Station rack.
Expansion racks can include any VersaMax I/O, option, or
communications
INTRODUCTION
Modular VersaMax
A VersaMax PLC consists of a group of VersaMax modules with
a VersaMax CPU and attached power supply in the first
position.
INTRODUCTION
Modular VersaMax
CPU with Two Serial Ports, 34kB of Configurable Memory
IC200CPU001
CPU with Two Serial Ports, 42kB of Configurable Memory
IC200CPU002
CPU with Two Serial Ports, 128kB of Configurable Memory
IC200CPU005
CPU with Two Serial Ports and Embedded Ethernet Interface,
128kB of Configurable Memory IC200CPUE05
INTRODUCTION
Modular VersaMax

IC200CPUE05
Communication
INTRODUCTION
Modular VersaMax

Power Supply
INTRODUCTION
Modular VersaMax
I/O Module
INTRODUCTION
Modular VersaMax
Carriers
INTRODUCTION
Modular VersaMax
Expansion Modules
Two-Rack Local:
INTRODUCTION
Modular VersaMax
Expansion Modules
Multi-Rack:
INTRODUCTION
Modular VersaMax
Communications Modules
INSTALLATION
DIN Rail Installation Steps
2

1
INSTALLATION
DIN Rail Installation Steps
INSTALLATION
DIN Rail Installation Steps
CONFIGURATION
CPU_IC200CPUE05

 128kB of configurable memory

Non-volatile flash memory for program storage
Battery backup for program, data, and time of day
clock
Run/Stop switch
Embedded RS-232 and RS-485 communications
Embedded Ethernet interface
70mm height when mounted on DIN rail with
power supply
CONFIGURATION
CPU_IC200CPUE05
CONFIGURATION
CPU_IC200CPUE05

Port 1: is an RS-232 port with a 9-pin

.female D-sub connector

Port 1 (RS-232) = 15 meters (50 ft.)

Port 2 (RS-485) = 1200 meters (4000 ft.)

Port 2: is an RS-485 port with a 15-pin

female D-sub connector.female D-sub
.connector
CONFIGURATION
CPU_IC200CPUE05
Port 1: is an RS-232 port with a 9-pin
.female D-sub connector
CONFIGURATION
CPU_IC200CPUE05
 CONFIGURATION
CPU_IC200CPUE05
The Ethernet LAN port supports SRTP
Server and Ethernet Global Data.
CONFIGURATION
CPU_IC200CPUE05

The Mode switch is located

behind the module door. It can
be used to place
the PLC in Stop or Run mode
CONFIGURATION
CPU_IC200CPUE05

Power:
ON when the CPU is receiving 5V power from the power supply.
Does not indicate the status of the 3.3V power output.
OK:
ON indicates the CPU has passed its power up diagnostics and is
functioning properly.
OFF indicates a CPU problem.
Fast blinking indicates that the CPU is running its power up
diagnostics.
Slow blinking indicates the CPU is configuring I/O modules.
Simultaneous blinking of this LED and the green Run LED indicates
that the CPU is in boot mode and is waiting for a firmware update
through port 1.
CONFIGURATION
CPU_IC200CPUE05

RUN:
Green when the CPU is in Run mode.
Amber when the CPU is in Stop/IO Scan mode.
If this LED is OFF but OK is ON, the CPU is in Stop/No IO Scan mode.
If this LED is flashing green and the Fault LED is ON, the module
switch was moved from Stop to Run mode while a fatal fault existed.
Toggling the switch will continue to Run mode.

FAULT:
ON if the CPU is in Stop/Faulted mode because a fatal fault has
occurred. To turn off the Fault LED, clear both the I/O Fault Table and
the PLC Fault Table.
If this LED is blinking and the OK LED is OFF a fatal fault was
detected during PLC powerup diagnostics. Contact PLC Field Service.
CONFIGURATION
CPU_IC200CPUE05

FORCE :
ON if an override is active on a bit reference

FAULT:
ON if the CPU is in Stop/Faulted mode because a fatal fault has
occurred. To turn off the Fault LED, clear both the I/O Fault Table and
the PLC Fault Table.
If this LED is blinking and the OK LED is OFF a fatal fault was
detected during PLC powerup diagnostics. Contact PLC Field Service.
FORCE:
ON if an override is active on a bit reference
PORT 1:
PORT 2:
Blinking indicates activity on that port when controlled by the CPU.