Oracle Work in Process

Manufacturing Functional Foundation

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 Objectives

After completing this lesson, you should be able to do

the following:
• Discuss the flow of inventory through a factory
• Identify the major tables used in material move
and completion transactions
• Discuss the open interfaces and application
program interfaces for Work in Process

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 Agenda

• Work in Process Overview

• Work in Process Transactions and Entity
Relationship Diagrams
• Work in Process Open Interfaces and Application
Program Interfaces

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 Work in Process Overview

Raw Materials Value Added Finished

Components Transformation Goods

Incoming Inspection Make and Assemble Quality Check

Kitting Equipment Utilization Shipping

Inventory Management
Work in Process

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 Discrete Manufacturing

Plan Define Issue

Discrete Jobs Discrete Jobs Components

Close Complete Build

Discrete Jobs Discrete Jobs Discrete Jobs

Purge
Discrete Jobs

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 Non-Standard Discrete Jobs

• Rework assemblies
• Upgrade assemblies
• Disassemble assemblies
• Build engineering prototypes

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 Repetitive Manufacturing

Update Existing
Plan Schedule
Repetitive
Production Production
Schedules

Implement Build Control

Engineering Repetitive Repetitive
Changes Assemblies Material

Complete Purge
Analyze
Repetitive Repetitive
Costs
Schedules Schedules

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 Flow Manufacturing

Flow manufacturing builds the highest quality product

in the shortest possible time at the lowest cost:
• Builds to customer demand
• Uses linear manufacturing
• Uses mixed model production
• Builds in-process quality
• Uses JIT replenishment of component materials
• Uses rate-based production
• Increases labor flexibility
• Backflushes material and costs upon completion

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 Material Control
Miscellaneous
Issue Floor
Supplier
Stock Account
Supplier
Bulk
Outside Processing
Complete
Work in Process
Push
Raw
Issue
and Jobs Finished
Subassembly
Goods
Inventory
Repetitive Inventory
Schedules

Operation Pull Assembly Pull

Replenish Backflush Backflush
Floor Stock Inventory

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 Shop Floor Control

• Move transactions
• Move Transaction interface
• Shop floor statuses
• Dispatch reporting
• Outside processing
• Managing rework production
• Managing scrap
• Mobile manufacturing

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 Resource Management

A resource is anything of value, except material and

cash, required to manufacture, cost, and schedule
products:
• People
• Tools
• Machines
• Outside processing services
• Physical space

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 Outside Processing

Outside Supplier
Receive
Define PO
Outside Processing
or PO Release
Item

Autorequisition Purchase Receipt

Requisition Charge
Outside Processing Item Outside Resource

Op Seq 20 Op Seq 30 Op Seq 40

Move to Move to
Queue Queue

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 Agenda

• Work in Process Overview

• Work in Process Transactions and Entity
Relationship Diagrams
• Work in Process Open Interfaces and Application
Program Interfaces

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 Work in Process Transactions

Inventory Work in Process

Issue
material

Jobs and
Raw material
schedules
inventory Complete
finished
assemblies Move assemblies on
the shop floor and
charge resources

Finished goods Scrap rejected

subinventory assemblies

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 Discrete Jobs Window

Define discrete jobs one–at–a–time in the Discrete

Jobs window.

Discrete Jobs (M1)

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 Discrete Jobs
MTL_SYSTEM_ITEMS_B

MTL_MATERIAL_
TRANSACTIONS WIP_ENTITIES

WIP_
WIP_ ACCOUNTING_
WIP_
REQUIREMENT_ CLASSES
OPERATION_
RESOURCES OPERATIONS
WIP_
DISCRETE_
JOBS WIP_WORK_
ORDER_
INTERFACE

WIP_OPERATIONS

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 Repetitive Schedules Window

Define repetitive schedules to build assemblies

repetitively on a production line.

Repetitive Schedules (M1)

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 Repetitive Schedules

MTL_SYSTEM_ITEMS_B
WIP_ENTITIES

MTL_MATERIAL_ WIP_
WIP_REPETITIVE_ITEMS ACCOUNTING_
TRANSACTIONS
CLASSES

WIP_OPERATIONS

WIP_
WIP_ WORK_ORDER_
REPETITIVE_ INTERFACE
WIP_ WIP_ SCHEDULES
REQUIREMENT_ OPERATION_
OPERATIONS RESOURCES

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 Material Transactions Window

Issue components from inventory to jobs and return

issued components from jobs to inventory.

WIP Material Transactions (M1)

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 Material Transactions
WIP_REPETITIVE_SCHEDULES

MTL_
TRANSACTION_
ACCOUNTS

MTL_ WIP_
WIP_
MATERIAL_TXN REQUIREMENT_
OPERATIONS
ALLOCATIONS OPERATIONS

MTL_
MATERIAL_ WIP_DISCRETE_JOBS
TRANSACTIONS

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 Move Transactions Window

Move the assemblies you are building from one

operation step to another.

Move Transactions (M1)

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 Move Transactions
WIP_TXN_
ALLOCATIONS
WIP_REPETITIVE_
WIP_MOVE_TXN_ SCHEDULES
ALLOCATIONS

WIP_
OPERATIONS
WIP_
WIP_ DISCRETE_JOBS
TRANSACTIONS WIP_
OPERATION_
RESOURCES

WIP_MOVE_ MTL_MATERIAL_
TRANSACTIONS TRANSACTIONS

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 Resource Transaction Window

Use this window to charge resources.

Resource Transactions (M1)

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 Resource Transactions
WIP_TXN_ WIP_
ALLOCATIONS WIP_ REPETITIVE_
COST_TXN_ SCHEDULES
INTERFACE
WIP_OPERATION_
RESOURCE_
USAGE
WIP_
OPERATION_
RESOURCES
WIP_TRANSACTIONS

WIP_OPERATION_ WIP_
OVERHEADS OPERATIONS WIP_
DISCRETE_
WIP_ JOBS
TRANSACTION_
ACCOUNTS

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 Completion Transactions Window

Complete assemblies from jobs into inventory, and

return completed assemblies from inventory to jobs.

Completion Transactions (M1)

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 Completion Transactions

MTL_ WIP_
MATERIAL_TXN_ REPETITIVE_
ALLOCATIONS SCHEDULES

MTL_
TRANSACTION
ACCOUNTS

MTL_MATERIAL_
WIP_FLOW_
TRANSACTIONS_
SCHEDULES
TEMP
MTL_MATERIAL_
TRANSACTIONS

WIP_DISCRETE_
JOBS

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 Work Order-less Completions Window

Complete or return assemblies to or from inventory.

You can scrap assemblies from or return scrapped
assemblies to any operation.

Work Order-less Completions (M1)

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 Work Order-less Completions
MTL_
TRANSACTIONS_ WIP_PERIOD_
INTERFACE BALANCES

MTL_MATERIAL_
TRANSACTIONS

MTL_MATERIAL_ WIP_
TRANSACTIONS_ WIP_
FLOW_
TEMP TRANSACTIONS
SCHEDULES

BOM_
BILL_OF_
MATERIALS WIP_ENTITIES
BOM_
OPERATIONAL_
ROUTINGS

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 Agenda

• Work in Process Overview

• Work in Process Transactions and Entity
Relationship Diagrams
• Work in Process Open Interfaces and Application
Program Interfaces

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 Work in Process Open Interfaces and
Application Program Interfaces

• Move Transaction API

• Resource Transaction API
• Work Order API

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 Summary

In this lesson, you should have learned how to:

• Discuss the flow of inventory through a factory
• Identify the major tables used in material move
and completion transactions
• Discuss the open interfaces and application
program interfaces for Work in Process

Copyright © 2005, Oracle. All rights reserved.