Project Stage-I on

EXPERIMENTAL STUDY ON HOT MIX ASPHALT

Presented by
 
Mestry Omkar Vilas
Hadbal Sagar Rajkumar
Mhaske Rahul Ramdas
Mane Yogesh Balu
 
Under the Guidance of:
  Prof. ABHIJIT WASAVE
 

DEPARTMENT OF CIVIL ENGINEERING

 
VIVA INSTITUTE OF TECHNOLOGY
At Shirgoan ,Virar(East),Tal.Vasai,Dist.Palghar-401305
2019-2020
 INTRODUCTION
• Hot Mix Asphalt (HMA) is a combination of approximately 95% stone, sand, or gravel bound together by
asphalt cement.
• Aggregates and asphalt are combined in a mixing facility in which all of the constituent materials are heated,
proportioned and mixed to produce the desired paving mixture.
• Hot mix pavements are classified mainly as dense-graded mixes, stone matrix mixes, and open-graded hot
mix asphalt.
 OBJECTIVE

• Utilize this waste material as useful binding material in asphalt pavement.

• To reduce the content of cement and aggregates.
• To increase the Marshall stability value.
• To increase the life span of pavements.
• To find a suitable alternative over conventional material with cost reduction and improvement in strength.

• To utilize the construction and demolition waste .

 Methodology

Materials

Aggregate and Bitumen Filler

Demolition aggregate

Test- Test- Test-

• Impact test • specific gravity
• Softening point
• Abrasion test test
• Penetration test
• Shape test
• Striping value

Proportion HMA
Replacement of aggregate with tyre powder.
Replacement of 10%, 20%, aggregate with
demolition aggregate.

Testing HMA

Marshall Stability test

 Test and Calculations

Impact test

Preparation of sample Weighting of sample Impact test on sample

Shape test

Preparation of sample Separation of sample Elongation shape test

 Initial test result and calculation

Impact test on aggregate

Description Sample 1 Sample 2 Sample 3

Total weight of dry

337 349 368
sample taken = W1 (gm)

Weight of portion
passing 2.36 mm sieve 40 30 37.5
= W2 (gm)

A.I.V. = W2/W1 x 100 11.86 % 8.72 % 10.19 %

Conclusion: Aggregate Impact Value of all sample is in between 10 % to 20 % and Mean

value 10.25%. Therefore, samples are strong. Limit Max 30% IS2386 PART 4
 Impact test on demolished aggregate
Sample Sample
Description Sample 1
2 3

Total weight of dry sample taken = W1

266 231 185
(gm)

Weight of portion passing 2.36 mm sieve =

43 39.5 40.5
W2 (gm)

A.I.V. = W2/W1 x 100 16.14 % 17.07 % 21.80 %

Conclusion: Mean value of three sample is 17.33 % which is less than 30 %.

Hence can be used. Limit Max 30% IS2386 PART 4
 Comparison of impact value
25

20

Aggregate 15

Impact
Value
10

0
Sample 1 Sample 2 Sample 3

aggregate demolished
 Shape test on aggregate (Elongation)
Sr. IS Sieve used IS sieve used Weight of Weight of Weight of 200
No. for passing for retaining passing retaining sample
aggregate aggregate aggregate aggregate

1 25 20 2795 295.5 3090.5

2 20 16 1503.5 194 1697.5
3 16 12.5 775 116.5 891.5
4 12.5 10 348.5 119 503.5
5 10 6.3 130.5 74 204
  Total = 799 Total = 6387
% Elongation = Total Weight of retaining aggregate / Total weight
= (799/ 6387)*100
% Elongation = 11.43 % MAX 35% IS 2386 PART1
 Shape test on aggregate (Flakiness)
Sr. IS Sieve IS sieve used Weight of Weight of Weight of
No. used for for retaining passing retaining 200 sample
passing aggregate aggregate aggregate
aggregate
1 25 20 440.5 2656 3090.5
2 20 16 155.5 1542.5 1697.5
3 16 12.5 84 807.5 892.5
4 12.5 10 91 412.5 503.5
5 10 6.3 19 185 204.5
  Total = 790   Total = 6387

% Flakiness = Total Weight of retaining aggregate / Total weight

=( 790/ 6387)*100
% Flakiness = 12.36 % MAX 35% IS 2386 PART1
Shape test on demolished aggregate(Elongation)
Sr. IS Sieve used IS sieve used Weight of Weight of Weight of 200
No. for passing for retaining passing retaining sample
aggregate aggregate aggregate aggregate

1 25 20 3052.5 290.5 3043

2 20 16 1510.5 234 1744.5
3 16 12.5 727.5 79 806.5
4 12.5 10 348.5 31.5 390
5 10 6.3 130.5 21 145.5

  Total = 656 Total =6429.5

% Elongation = Total Weight of retaining aggregate / Total weight
=( 656/ 6429.5)*100
% Elongation = 10.20 % MAX 35% IS 2386 PART1
 Shape test on demolished aggregate(Flakiness)
Sr. IS Sieve used IS sieve used Weight of Weight of Weight of 200
No. for passing for retaining passing retaining sample
aggregate aggregate aggregate aggregate

1 25 20 297.5 3045.5 3343

2 20 16 63 1681.5 1744.5
3 16 12.5 32 774.5 806.5
4 12.5 10 26.5 363.5 390
5 10 6.3 13.5 132.5 145.5
  Total = 432.5   Total =6429.5

% Flakiness = Total Weight of retaining aggregate / Total weight

=( 432.5 / 6429.5)*100
% Flakiness = 6.72% MAX 35% IS 2386 PART1
 Aggregate striping value

Normal aggregate Demolished Aggregated

Striping value is 99% for demolished aggregate. Min Retained coating 95% IS 6214
 Penetration test on Bitumen(VG30)

SR. Penetration value

NO. At 25C

1 48
2 44
3 51
AVG 47 mm
Min 45 IS 73:2013
 Softening point test on bitumen (VG30)
Sample 1 2

Temperature when ball 56.4 57.8

touches bottom ,C

Softening Point of Bitumen is 57 c Min 47 C IS 73:2013

Grading Of Aggregate
Grading Of Aggregate 20 mm
Total weight:5466gm
IS Sieve mm Weight retain gm Cumulative % cumulative Passing
weight weight retain
retain
37.5 nil nil 100

26.5 nil nil 100

19 629 629 11.51 88.49

13.2 3832 4461 81.61 18.39

4.75 1000 5461 99.91 0.09

2.36 4 5465 99.98 0.02

0.300 1
Grading Of Aggregate 10mm
Total weight:5102 gm

IS Sieve mm Weight retain gm Cumulative % cumulative Passing

weight weight retain
retain
13.2 27 27 0.52 99.48

4.75 4853 4880 95.64 4.36

2.36 197 5077 99.50 0.50

Grading Of Aggregate crush sand Total weight:1093 gm

IS Sieve mm Weight retain gm Cumulative % cumulative Passing

weight weight retain
retain
4.75 35 35 3.20 96.80
2.36 412 447 40.89 59.11
0.300 491 938 85.81 14.19
0.075 85 1023 93.59 6.41
Preparation of HMA Sample (For DBM )
Proportion of HMA (For DBM )

Part 1: 5% Constant Bitumen and 20 mm fully replaced with Demolished aggregate

20 mm Demolished 10 mm Crush Filler

Aggregates Sand
45% 5% 47% 3%

Mix Rubber Bitumen 20 mm 10 mm in Crush sand Filler in Total in

Powder gms gm Demolished gms In gms gms gms
agg in gms
1 - 65 556 61 581 37 1300
2 65 65 527 58 550 35 1300
3 130 65 498 55 519 33 1300
4 195 65 468 52 489 31 1300
Marshall Mould Density & Stability Test
Mix 1: No Tyre powder and 20 mm Demolished aggregates Proving ring factor:0.0615
Sr. Weight in air gms In water SSD Volume Density Stability Marshall Flow in
no. gms weight gm In m3 On ring Stability mm
value in
KN
1 1153 682 1160 478 2.41 130 8 3.2
2 1143 679 1150 471 2.42 80 4.9 2.8
3 1112 660 1116 456 2.43 60 3.69 3.4

Mix 2: 5% Tyre powder and 20 mm Demolished aggregates Proving ring factor:0.0615

Sr. Weight in air gms In water SSD Volume Density Stability Marshall Flow in
no. gms weight gm In m3 On ring Stability mm
value in
KN
1 1191 677 1215 538 2.214 65 4 3.1
2 1210 688 1215 527 2.296 60 3.69 3.5
3 1216 697 1223 527 2.312 65 4 3.6
Mix 3: 10% Tyre powder and 20 mm Demolished aggregates Proving ring factor:0.0615
Sr. Weight in air gms In water SSD Volume Density Stability Marshall Flow in
no. gms weight gm In m3 On ring Stability mm
value in
KN
1 1026 554 1030 476 2.15 90 5.53 5
2 1126 592 1129 537 2.09 80 4.92 13
3 1062 570 1063 493 2.15 85 5.5 5.5

Mix 4: 15% Tyre powder and 20 mm Demolished aggregates Proving ring factor:0.0615
Sr. Weight in air gms In water SSD Volume Density Stability Marshall Flow in
no. gms weight gm In m3 On ring Stability mm
value in
KN
1 1026 554 1030 476 2.15 60 3.69 4.3
2 1126 592 1129 537 2.09 20 1.23 3.1
3 1062 570 1063 493 2.15 30 1.8 5
 Stability value comparison Flow value comparison
9

8 14
Stability
Flow 12
in KN 7
In mm
10
6
8
5
6
4
4
3
2
2
0
Sample1 Sample2 sample3
1

0 Mix1 Mix2 Mix3 Mix4

Sample 1 sample2 sample3

Mix1 mix 2 Mix3 MIX4

Part 2:Grading Of Aggregate 20 mm (Normal
aggregate + Demolished Aggregate) Total weight:5022gm

IS Sieve mm Weight retain gm Cumulative % cumulative Passing

weight weight retain
retain
37.5 nil nil 100

26.5 nil nil 100

19 1183 1183 23.56 76.44

13.2 3238 4421 64.48 35.52

4.75 598 5019 11.90 88.1

2.36 2 5021 0.03 99.97

0.300
 Proportion of HMA (For DBM )
Part 2: 4.5% Constant Bitumen and 20 mm 50% replaced with Demolished aggregate

Sr no 20 mm mix 10 mm Crush Filler replaced by tyre

Aggregates Sand powder
1 42% 5% 50% 3%
2 42% 5% 48% 5%

Mix Bitumen gms 20 mm 20 mm 10 mm in Crush sand Tyre Total in

normal Demolished gms In gms powder in gms
aggregate agg in gms gms
gms(21%) (21%)
1 56 250.5 250.5 60 597 36 1250
2 56 250.5 250.5 60 573 60 1250
Marshall Mould Density & Stability Test
Mix 1: 3% Tyre powder and 20 mm Mix aggregates Proving ring factor:0.0615
Sr. Weight in air gms In water SSD Volume Density Stability Marshall Flow in
no. gms weight gm In m3 On ring Stability mm
value in
KN
1 910 525 912 387 2.35 140 8.6 3.4
2 1144 658 1150 490 2.33 145 8.9 6
3 977 561 1116 417 2.34 135 8.3 5
Mix 1: 5% Tyre powder and 20 mm Mix aggregates Proving ring factor:0.0615
Sr. Weight in air gms In water SSD Volume Density Stability Marshall Flow in
no. gms weight gm In m3 On ring Stability mm
value in
KN
1 986 560 990 480 2.29 105 6.45 2.5
2 1023 552 1026 474 2.15 75 4.61 6
3 1005 555 1008 453 2.21 75 4.61 6
 Part2

10
Flow value comparison
7
9
Stability value comparison
6
8
5
7
Flow 4
6
Stability In mm
5 3
in KN 4 2
3 1
2
0
1 Sample1 Sample2 sample3

0
Sample 1 sample2 sample3 Mix1 Mix2

Mix1 mix 2
Thank you