ACS380 machinery drives

Product presentation
ACS380 machinery drives
Value proposition for machine builders

Optimized machine control

Ease of integration

Adaptability to your needs

Minimized downtime

Decreased installation volume

9/13/22 Slide 2
ACS380 machinery drives
Value proposition for machine builders

Optimized machine control

Whether the requirement is high starting torque, accurate speed control, stable torque or
tolerance for sudden load variations, ACS380 can do it.

Ease of integration
Reduced cost and risk thanks to minimized engineering, installation and configuration time.
Preinstalled and preconfigured features like EMC filters, I/O extensions and fieldbuses together makes it easy to integrate

Adaptability to your needs

AP programmability, support for all kinds of motors and wide selection of options and configurations enables
ACS380 to meet the exact needs in a cost efficient way

Minimized downtime
Robust mechanical design by coated boards and minimized air flow through the control section combined with
advanced, reliable protections like earth fault protection guarantee reliable operation

Decreased installation volume

All the ACS380 types have the same height thus minimizing the system space requirements. This combined with the
extremely compact size and integrated features like EMC filters minimize the space requirements.

9/13/22 Slide 3
ABB machinery drives
ACS380

The new all-compatible machinery drive

Advanced capabilities for small machines in demanding
applications
Main customers: OEM and SIs

– Several variants to fulfill application needs

– Top in class motor control by the unique 3-phase current
measurement
– Preconfigured fieldbuses for fast and easy commissioning
– Interfaces for easy configuration
– Free programming by adaptive programming
– Robust design – coated boards, optimized air flow, 50 °C
ratings and earth fault protection

Part of the all-compatible platform

9/13/22 Slide 4
ABB machinery drives
ACS380

The new all-compatible machinery drive

IP20, optimized for cabinet mounting
– 0.37….22 kW
– 1ph 230V up to 2.2 kW
– 3ph 230V up to 11 kW*
– 400V up to 22 kW

9/13/22 Slide 5 • Release target for 3ph 230V is 03/2018

ABB machinery drives
Shared elements with other all-compatible drives
Same control interface
– Easy navigation and monitoring
– Harmonized parameters and common
functions
– Integrated icon based control panel
Universal connectivity
– Common fieldbus support, user
experience and features
– Preconfigured fieldbuses
Compact and practical design
– Harmonized connections and terminal markings
– Compact design and size for cabinet installation
– More integrated features (EMC C2 filter, 50°C
ratings, keypad, fieldbuses)
Adaptive programming
– Next generation AP programming
– Common way to program drives
– Adaptation of the drive functionality
PC tool
– Quick and harmonized access to drive settings
– Flexible monitoring capabilities
– Diagnostics support with one mouse click
– Additional settings in Pro version
Flexible customization
– Drive customizer
ABB machinery drives
Typical applications: mixer

ACS380-042S
A product with EMC C2 + I/O + built-in Modbus

Key features
– Basic configuration of I/O with good accuracy
– Built-in Modbus
– Built-in EMC C2
– Robust motor control – slow speed, high torque
– Adaptive Programming for simple logic control

9/13/22 Slide 7
ABB machinery drives
Typical applications: annealer

ACS380-040C + K469
A product with EMC C3 & Built-in 2-port EtherCAT
protocol

Key features
– EtherCAT connectivity to higher level automation
– Preconfigured communication
– Robust motor control – slow speed, high torque
– Optional encoder & +24 V keep alive

9/13/22 Slide 8
 PG4120 LV Low Power Drives and Automation
Optimized offering – right product to right customer

Drive modules for OEMs and system integrators Complete products for distribution and end users
Performance

ACS880 Drive modules

High performance and programmability ACS880 Industrial drives
with embedded safety Compatible with virtually any process
automation system

ACS380 Machinery drive ACS580 General purpose drive

A preconfigured drive with accurate Built-in features and easiness for effortless energy
speed and torque control efficiency

ACS150NG Compact drive ACS480 General purpose drive

Simple entry drive for single axis Simplicity and efficiency with cabinet optimized
applications compact drive

PSRC Softstarters PSTX, PSE, PSR Softstarters

Compact pre-configured softstarter Basic to advanced – for full speed
optimized for scroll compressors. applications.

Load profile High Cyclic load profiles, short cables <20 m Continues load profiles, long cables >100 m

9/13/22 Slide 9
PG4120 LV Low Power Drives and Automation
Industrial and Machinery Drives, General Purpose Drives and Softstarters

PSR, PSE,
PSRC1) ACS150NG ACS380 ACS880-M04 ACS480 ACS580 ACS880
PSTX1)

Pumps, Fans,
Variable torque (VT)
Agitators

Basic constant torque Compressors, belt

(CT) conveyors, gates

Mixers, extruders,
High torque
screw conveyors,
requirements (CT)
centrifuges

Cranes, spindles,
High precision, closed
winding and
loop (CT)
unwinding

High torque, precision Cranes, Winches,

and enhanced safety Kilns

stacker cranes,
Position control and rotary tables,
synchronizing converting
machinery

Drive modules for OEMs and system integrators Complete products for distribution and end users
(1) During start and stop of motor.

9/13/22 Slide 10
ACS380
Target segments

Food and beverage Material handling Textile Cranes and hoists

Growth focus in mixer Small-power conveyors Carding, coating, dyeing, Overhead cranes
application winding and unwinding Self-erecting cranes
machines

– Roughly 50 % of all F&B
industry is about mixing,
highest volume in low
powers with high growth
potential
– High amount of potential
customers, small &
midsize OEMs
– High number of – High growing markets in – Overhead cranes focus in
conveyors used in line Asia. ACS380 platform travel and trolley.
between F&B process and fits for the machines – Self-erecting (hoist, slew,
Packaging challenging requirements
travel) focus in small
– High number of cranes which are typically
conveyors are used in self-erecting type
Ceramics & Textile
industries.

9/13/22 Slide 11
Software
ACS380 machinery drives
Software highlights

• Top-in class motor control

• Encoder support

• Advanced mechanical brake control

• Preconfigured protocols

• Easy to use integrated panel

• Sequence/ adaptive programmming

• Other new machinery features which can

be used i.e for cranes
Software
Motor control and support

Top in class motor control performance

Excellent motor control with or without encoder
– 3-phase current measurement
– Low speed, high torque
IEC AC motors

Excellent control with or without encoder

Supports two modes of motor control
– Scalar for effortless, robust and fast speed control
– Vector for better speed and torque control and allows NEMA AC motors
accurate control throughout the
speed range
– Up to 599Hz output frequency supported

Wide range of motors is supported e.g. Synchronous reluctance motors

– Asynchronous motors
– PM motors
– SynRM
9/13/22 (IE4 efficiency
Slide 14class)
Software
Motor control and support

Top in class motor control performance

Excellent motor control with or without encoder thanks to 3-
phase current measurement
– Low speed, high torque
IEC AC motors

Advanced mechanical brake control

– The drive has a functionality to control an external mechanical
brake

NEMA AC motors
Supports two modes of motor control
– Scalar for effortless, robust and fast speed control
– Vector for better speed and torque control and allows
accurate control throughout the
speed range
Synchronous reluctance motors
– Up to 599Hz output frequency supported

9/13/22 Slide 15
Software
Preconfigured fieldbuses

Commissioning from PLC without touching the drive

Automatically selected relevant parameter to all major automation
fieldbus protocols
– Preconfigured protocols
• Profinet (FENA-21), CANopen, Profibus, EtherCAT
• Ethernet IP, Modbus TCP can be chosen manually (FENA-21)

Video in Youtube.

9/13/22 Slide 16
Software
Preconfigured fieldbuses

9/13/22 Slide 17
Software
Integrated control panel

World’s first graphical icon based user interface

integrated to a drive

Easy and intuitive for basic operation, settings and

fault tracking

Less need for translation gives benefit specially for

globally selling OEMs

Possibility to edit views and hide menus helps OEM

to prevent customer from changing parameters

Video in Youtube

9/13/22 Slide 18
Software
Adaptive programming

An easy alternative for simple programming needs

– Adaptive Programming = Common Application Programming
for ABB All-compatible drives
– Offered as default in ABB All-compatible drives without
licensing
– World class programming interface takes the easiness of drive
adaptation to a new level
– Combination of function and sequence blocks enable good
flexibility without adding complexity
ACS380 ACS580 ACS880
– Adaptive and sequence programming available

9/13/22 Slide 19
Software features
Machinery functions

Features which can be used for example in cranes

Limit-to-limit switch control (slow down and end
limit function)
– Positive and negative speed disabling when driving
to limit
Torque memory and start torque functions
– Enabling ACS380 use in hoist applications
Speed matching
– Compares the crane speed to the actual motor speed
Fast stop functions
– Stop the drive extremely fast from high speed
Adjustable parabolic speed reference selection
– Enables accurate load handling in low speed areas

9/13/22 Slide 20
Software features
Machinery functions

Part of standard ACS380 software

Power acknowledge
– Check that the main power is connected and the
drive is ready for operation
Crane MotorPOT function
– One input accelerate, start FWD and start rev
Crane dedicated joystick (AI)
– When crane has a joystick: Start FWD, Start REB
and speed ref from potentiometer
Crane dedicated pendant controllers (DI steps)

9/13/22 Slide 21
Software overview
Programming interface

With Cold configuration tool (CCA-01) it is possible

to download software and change parameters without
putting mains on.

Note: Computer needed

- Drive composer
- Drive loader 2
- Standard software packages
- Customized software packages
Hardware
ACS380 machinery drives
Hardware

1~230 V, 0.18 to 2.2 kW

3~230V, 0.37 to 11 kW
3~380 to 480 V, 0.37 to 22 kW

Frames R0-R4
IP20
Hardware overview
Frame mechanical size

Dimensions

Height (mm) Depth (mm) Width (mm)

220 174 70 H
R0
(ACS355: 239) (ACS355: 161) (ACS355: 70)

R1 220 174 70
(ACS355: 239) (ACS355: 161) (ACS355: 70)

R2 220 174 95
(ACS355: 239) (ACS355: 165) (ACS355: 105) D
W
220 174 169 Same mounting holes as ACS355
R3 (ACS355: 236) (ACS355: 169) (ACS355: 169) Free space requirements:
– 75 mm free space above and below the
R4 220 174 260 drive
(ACS355: 244) (ACS355: 169) (ACS355: 260) – Can be mounted side-by-side

9/13/22 Slide 25
Software features
Robustness

Robust and reliable

Temperature range from -10 ºC to +50 ºC without
derating, up to +60 ºC with derating
– No additional over sizing needed
– No essential need for air-conditioned electrical
rooms
Coated boards as standard
– Robustness against environment
– Improves reliability
Cooling air flow separated from electronics
– Less sensitive for dust
– Increased reliability
Altitude: 0….1000 m without derating
– 400V: Up to 4000m with derating*
– 230V: Up to 2000m with derating

9/13/22 Slide 26 * Check allowed power systems in HW manual

Software features
Robustness

Robust and reliable

Cooling flow mostly separated from electronics
– Improved robustness in dirty environments
– Maximized cooling for IGBT
– Keep the DC-caps in air-flow to extend the lifetime
Fan placed on top
– Easy replacement

9/13/22 Slide 27
Hardware overview ACS380-040x
EMC level
EMC category C3 (400 V) or C4 (230 V)
ACS380-042x EMC category C2
Product variants

Control Connections
4 x Digital Inputs
Standard variant 2 x Digital Outputs
ACS380-040S ( EMC level C3/C4) 2 x Digital Inputs/Outputs
(I/O & Modbus) 2 x Analog Inputs
ACS380-042S (EMC level C2) 1 x Analog Output
1 x Relay Output
+ Modbus interface

+ STO (SIL 3)
+ Tool Connection (RJ-45)

ACS380-040C + preconfigured fieldbus protocol or Control connections

Configured I/O & Modbus module + other options 2 x Digital Inputs
1 x Relay Output
variant ACS380-042C + preconfigured fieldbus protocol + STO (SIL 3)
I/O & Modbus module + other options + Tool Connection (RJ-
45)
+ Fieldbus interface

9/13/22 Slide 28
Hardware overview
Configured variant

Possibility to select preconfigured fieldbus and options in order to maximize the usability

Ordering variants

ACS380-04xC-xxxx-x+K454 PROFIBUS variant

ACS380-04xC-xxxx-x+K457
ACS380-04xC-xxxx-x+K469
ACS380-04xC-xxxx-x+K475
ACS380-04xC-xxxx-x+K495
ACS380-04xC-xxxx-x+K470
ACS380-040xC-xxxx-x+L538
CANopen variant (cheaper
version with pluscode +K495)
EtherCAT variant
Ethernet/IP / Profinet / Modbus
TCP –variant
CANopen variant
Ethernet POWERLINK variant
Standard variant (I/O and
Modbus)
Use this type code if side option is
needed to add for standard variant
Hardware overview
Side assembled options

Side options for C-variants

+L534, BAPO-01 (+24 V aux module to power on the
control board)
+L535, BTAC-02 (Encoder feedback and +24V aux)
+L511, BREL-01 (Relay extension for 4 additional
relays)

NOTE: If side options are wanted to order with I/O

variant, the following options are needed to order
+ L538, I/O and Modbus module
+ Lxxx, side options

i.e. ACS380-040C-09A4-4+L511+L538
ACS380-040S = ACS380-040C+L538

9/13/22 Slide 30
Hardware overview Offering
Other options as Other options as MRP
Variant Name Full manuals Additional offering
pluscode code

I/O and Modbus variant

ACS380-04xS-xxxx-x (not possible to add any options as -
pluscode, except manuals) PC Tools

Drive composer pro

I/O and Modbus variant ACS-AP-I, Assistant control
ACS380-04xC-xxxx-x+L538 (if sideoption as pluscode is wanted) +R700 English panel
Drive composer entry
+R701 German ACS-AP-S, Assistant control
Drive customizer
panel
ACS380-04xC-xxxx-x+K454 Profibus variant Side options (only one can +R702 Italian
be chosen) Drive Manager for SIMATIC
ACS-AP-W, Assistant control
+R703 Dutch* panel with Bluetooth
+L534, BAPO-01, External Automation builder
ACS380-04xC-xxxx-x+K457 CANopen variant interface*
24 V DC +R704 Danish*
DriveSize
ACS-BP-S, Basic control
+L511, BREL-01, External +R705 Swedish panel*
relay option (4x relay) FSDT-01 (Functional safety
ACS380-04xC-xxxx-x+K495 CANopen variant (low cost) designing tool)
+R706 Finnish DPMP-01, Assistant control
+L535, BTAC-02, HTL/TTL panel mounting platform
encoder interface + External Other accessories
+R707 French (flush)
ACS380-04xC-xxxx-x+K469 EtherCAT variant 24 V DC
ACS380 democase
+R708 Spanish* DPMP-02, Assistant control
Front option panel mounting platform
Braking resistors
Ethernet POWERLINK +R709 Portuguese* (in (surface)
ACS380-04xC-xxxx-x+K470 +L515 BIO-01*, Portugal)
variant Chokes*
IO extension CCA-01, Cold configurator
(can be used together with +R711 Russian* adapter
fieldbus) Circuit breakers
Profinet variant, Ethernet/IP
ACS380-04xC-xxxx-x+K475
and Modbus TCP also built-in +R712 Chinese BCBL-01, PC cable, USB to
du/dt filters
RJ45
+R714 Turkish*
External EMC filters
ACS380-04xC-xxxx-x+K451 DeviceNet variant* UL Type 1 kit*
Fuses

Manual motor protectors

ACS380-04xC-xxxx-x+K462 ControlNet variant*

* Check availability from Ordering information file (9AKK106713A3802), from

ACS380 Roadmap or from ACS380 Hardware manual
Hardware overview
Control connections

Integrated keypad Assistant panel with USB

Intuitive interface PC tool interface
for displaying,
controlling and basic
EIA-485 Phloem
commissioning
Control panel and PC tool
interface
Two digital inputs
& 24 V source
Cold configuration tool
Freely programmable
(CCA- 01) interface
Sinking/sourcing
Programming drive without
mains
Safe Torque Off
SIL3/Ple
Option slot for B series side
modules
One relay output BTAC-02, BAPO-01, BREL-
Freely programmable 01
Form C type
Hardware overview
Overloadability and output current definitions
1,8 ×Ihd/2sec at start
1.5 ×Ihd

– 1.1 × Ild rating of ACS380 improves competitiveness

Current
– Increases output overload current and increased braking capability to 150 % overload
I
– When application requires high torque, ACS380 can perform the task and derating is not needed
n
I
– Typical applications where this helps: conveyors, cranes, lift movement
ld

Ihd
Time
Definition ACS550 / ACS800 ACS355 ACS380 / ACS580 / ACS880

No overload Icont n/a In

110 % overload 1 min / 10 In Ild
n/a
minutes
150 % overload 1 min / 10 Ihd In Ihd
minutes

9/13/22 Slide 33
Hardware overview
Ratings of ACS380 compared to ACS355

ACS380 ACS355
– 3 different way to rate the drive (In, Ild, Ihd) – Only lhd equivalent rating available
– In value used for type code key – lhd value used for type code key

When comparing ACS380 Ihd values, ACS380 can produce same or more current than ACS355

Note: when ACS355 is replaced with ACS380, do not compare typecode rating. Instead compare the Phd, high
duty power rating.

9/13/22 Slide 34
Hardware overview
Rating of ACS380 compared to ACS355
Example: Phd 2.2 kW, 200V

Phd I_hd
ACS355 type code:
ACS355-01x-09A8-2

Current ratings in type code are not the same!

P_hd I_hd I_n

ACS380 typecode:
ACS380-04xx-12A2-1

9/13/22 Slide 35
Hardware overview
User friendly guidance without browsing hundreds of pages

New user guide concept

Standard delivery
ACS380 Quick installation and start-up guide
ACS380 User Interface guide
Note: All standard languages translated

Plus code option

ACS380 Hardware Manual
ACS380 Firmware Manual

9/13/22 Slide 36
Hardware overview
Packaging

Compact and environmentally friendly

Packing is reusable and can be opened and closed
easily
– Cold-configuration possible without removing the
drive from the package
Compact and environmentally friendly packing, no
polystyrene used
– Easy to dispose and recycle

9/13/22 Slide 37
Hardware overview
Panel mounting options

Mounting options for external panels

DPMP-01 mounting kit (flush)
– Panel mounted protection class IP55
– Flush with the cabinet door
– Allows brand labeling

DPMP-02 mounting kit (surface)

– Panel mounted protection class IP65
– Easy to install with single 22.5 mm hole
– Cost-effective

9/13/22 Slide 38
Argumentation in target applications
Mixer
Generic mixer argumentation

Feature Customer benefit

Better yield in production and reliability of
High starting torque
operation

Safe Torque Off (STO) Meets the basic requirement of mixer safety

Connectivity: Control panels / IO / Fieldbus

Interface to fit customer needs
offering
Pre-defined mixing process and to customize
Adaptive programming
the drive interface

One product family covers the whole scope of

mixers. High share of mixer are used in small
EMC C2 for 1st environment
bakeries or supermarkets (domestic
environment)

Quick installation and commissioning for

Cold configuration tool CCA-01
OEMs serial manufacturing

Helps the global OEM with supporting the

Integrated icon based user interface
end users

9/13/22 Slide 40
Conveyor
Generic Conveyor argumentation

Feature Customer benefit

High starting torque Drive is able to start the conveyor persistently
with different loads of conveyor

Preconfigured fieldbuses Easy integration to factory control system

saves time during commissioning

+50 °C temperature Reliable operation in small cabins or close to

warm processes

Brake chopper with 150% overloading Increased dynamic braking capability to stop
the loads predictably

9/13/22 Slide 41
Textile
Generic textile machines argumentation

Feature Customer benefit

Precise operation for winding applications to

Accurate motor control
improve the product quality

Separated cooling flow from electronics & Dust and humidity tolerance
coated boards

Reliable operation in small cabins, or close to

+50 °C temperature
warm processes

Ease of maintenance (button mechanism

Integrated keypad (foil covered)
protected from dust)

Textile machines often have several axes.

Common DC Common DC gives energy efficiency and
competitive cost structure for the solution.

9/13/22 Slide 42
Crane
Generic crane machines argumentation

Feature Customer benefit

Precice vector control (& Encoder feedback

Accurate control of the crane movement
available for closed loop control)

High starting torque and braking power High torque avaible w/o derating the drive

Fits to small cabins (drives assembled in tight

Small dimensions
cabinets, eg. in a trolley)

Mechanical brake control Safe managing of crane movements

Easy, robust and cost optimized solution for

Integrated icon based user interface
basic maintenance actions & reseting faults

Enables ACS380 use in more demanding

Crane features in standard software
crane applications (i.e hoist)

9/13/22 Slide 43