Checkweigher

Techik Instrument (Shanghai) Co. Ltd

 Contents

 Concepts of Checkweigher

 Performance related

 Techik’s Checkweigher

 Guides for pre-sale/after-sale

 Contents

 Concepts of Checkweigher

 Performance related

 Techik’s Checkweigher

 Guides for pre-sale/after-sale

 What is Checkweigher?

 In simple terms, a
checkweigher
weighs, classifies and
segregates items by
weight.
 Dynamic
checkweigher and
Static checkweigher
 Dynamic Checkweigher

 High speed weighing,

realize 100% online
inspection
 In continuous production
line, automatic process
without manual
intervention or dedicated
operator.
 Typical uses of checkweigher

 Checking for under/or overweight packages;

 Checking for missing components in a package;
 Used after automatic package machine, to realize
a weight information feedback loop;
 Classify products by weight (Multi-sorting
machine);
 Generate reports as production records.
 Composition of checkweigher

HMI
Distributor Box

Weighing Conveyor

Input Conveyor

Rejecter conveyor
The key part: weighing conveyor
Load Cell
 Contents

 Concepts of Checkweigher

 Performance related

 Techik’s Checkweigher

 Guides for pre-sale/after-sale

Weighing Process
 Max throughout

SMin = Lw-Lp
Lw: Length of weighing conveyor
Lp: Length of product
 Why input conveyor?
Sm
all
s pa  Spacing products
ce
En
one by one
ou
gh  Same speed and
sp
ac
e same height as
weighing
conveyor, make
sure product
move smoothly
Relationship of PPM and Belt Speed

Vp = PPM * Lw * 1.1

PPM : Packages per minute(Max throughout)

Lw: Length of weighing conveyor
Vp: Speed of conveyor
Acceptable product length

Tmin = (Lw – Lp)/Vp ≥ 0.12s

Tmin: The time to get useful data

Lw : Length of weighing conveyor
Lp : Length of product
Vp : Speed of conveyor
 Key parameters of checkweigher
 Weighing range ： 20~2000g
 Minimum graduation ： 0.1g (units)
 Best accuracy （ 3σ ）： ±0.2g
 Maximum belt speed: 70m/min
 Maximum throughout ： 155pcs/min
 Width of belt ： 230mm
 Length of belt ： 450mm
 IP level ： IP30/IP54/IP65
 Definition of weighing accuracy

 Thefrequency of occurrence weight value is

based on rule of Gaussian distribution.
 Definition of weighing accuracy

 ± 1σ ： 68% frequency of occurrence


 ± 2σ ： 95% frequency of occurrence

 ± 3σ ： 99.7% frequency of occurrence
Definition of weighing accuracy
 Accuracy related rules
 product weight increase  accuracy decrease
 product length increase  accuracy decrease
 Conveyer speed increase  accuracy decrease
 Regular package  good accuracy
 Solid object, good accuracy; Liquid object, poor
accuracy
 dry object, good accuracy; wet object, poor
accuracy
 ……
 Contents

 Concepts of Checkweigher

 Performance related

 Techik’s Checkweigher

 Guides for pre-sale/after-sale

 Models definition
Model Weight Length Width Accuracy Max
Range (3σ) Throughout

IXL-160 600g 250mm 160mm +-0.1g 250pcs/min

IXL-230S 2kg 350mm 230mm +-0.2g 200pcs/min

IXL-230L 2kg 450mm 230mm +-0.2g 155pcs/min

IXL-300 5kg 500mm 300mm +-0.5g 140pcs/min

IXL-400 10kg 650mm 400mm +-1g 105pcs/min

IXL-500 20kg 800mm 500mm +-2g 75pcs/min

IXL-600 50kg 1200mm 600mm +-5g 50pcs/min

Product display

IXL-160 IXL-230L

IXL-300 IXL-600
 Product display

Combo Multi-sorting
Advantages of Techik’s Checkweigher

 Leading accuracy and throughout;

 Good Environment adaptability and Stability;

 Easy Use:
Quick start
Video
 Contents

 Concepts of Checkweigher

 Performance related

 Techik’s Checkweigher

 Guides for pre-sale/after-sale

 Customer information form
Product Information
Product type Steak 　 Product size(L*W*H)(mm) 250*130*30
Product package Piece 　 Product weight 300g
Production Information
Throughout 70ppm 　 Rejector form Upper & lower weight
Required accuracy ±1.5g 　
Communication Information
Ethernet Yes 　 　 　
Environmental Information
IP level IP54 　 Operating voltage AC 220V
Other Information
　 　 　 　 　
 Checkpoints for installation

Weighing conveyor is
Air flow? horizontal or not

Stress in the
motor wire
connected on
the frame

Device foot is
landed
Vibration on the
ground?

Ground resistance Not Overload on the

not more than 4Ω load cell
 Load cell limit installation
 Pay attention to the load cell protective screw
 Tighten the screw before shipment
 Relax the screw before weighing
 Motor wire connection notice
 Prevent the motor wire from forming a spring
 Incorrect contact between motor wire and frame will
decrease accuracy significantly
 Horizontal mounting
 The equipment should be horizontally mounted.
 Every foot should be landed.
 Belt noise notice
 If the noise is too loud, please check the state of the
belt and driving wheel
 Phototube installation notice
 Make sure the phototube sensor is working
 The phototube should not be set too high or too low. Both
cases could affect the operation.
 Maintenance information form
Device Information
Device type IXL-230L 　 Serial number 00000089
50222-
Software version 　 Activation state Permanent
2.6.823
Problem Description
Accuracy OK 　 Reject system OK
HMI operation OK 　 Conveyor belt status Not OK
Detailed
The belt never starts after powered on.
descritpion
Other Problem Description

Receipt Date
　 　 　 　 　
Thanks!!