AFDEX Tutorial 1-8 Submission Report

Assignment Submitted by
Name: ******* ******
Roll No.: 2018*******
Course: Manufacturing Process
Software: AFDEX Forging Simulation

Work Integrated Learning Program

BIRLA Institute of technology and Science, Pilani
 Tutorial 1
Forging Simulation : DOUBLE STAGE COLD FORGING PROCESS (2D)
 Tutorial 1
Observation & Report
• Observation:
In this tutorial I have learned how to simulate DOUBLE STAGE COLD FORGING PROCESS (2D)
and observed following various parameters which helps to understand the forging process in
details
Parameter Maximum Value Minimum Value

Effective Strain Rate (/s) ***** *****

Effective Strain ***** *****
Von Mises Stress (MPa) ***** *****
Principal Mean Stress (MPa) ***** *****
Nodal Velocity (mm/s) ***** *****
 Tutorial 2
Forging Simulation :SINGLE STAGE COLD FORGING PROCESS (3D)
 Tutorial 2
Observation & Report
• Observation:

Parameter Maximum Value Minimum Value

Effective Strain Rate (/s) ***** *****

Effective Strain ***** *****
Von Mises Stress (MPa) ***** *****
Principal Mean Stress (MPa) ***** *****
Nodal Velocity (mm/s) ***** *****
 Tutorial 3
Forging Simulation :
 Tutorial 3
Observation & Report
• Observation:

Parameter Maximum Value Minimum Value

Effective Strain Rate (/s) ***** *****

Effective Strain ***** *****
Von Mises Stress (MPa) ***** *****
Principal Mean Stress (MPa) ***** *****
Nodal Velocity (mm/s) ***** *****
 Tutorial 4
Forging Simulation :
 Tutorial 4
Observation & Report
• Observation:

Parameter Maximum Value Minimum Value

Effective Strain Rate (/s) ***** *****

Effective Strain ***** *****
Von Mises Stress (MPa) ***** *****
Principal Mean Stress (MPa) ***** *****
Nodal Velocity (mm/s) ***** *****
 Tutorial 5
Forging Simulation :
 Tutorial 5
Observation & Report
• Observation:

Parameter Maximum Value Minimum Value

Effective Strain Rate (/s) ***** *****

Effective Strain ***** *****
Von Mises Stress (MPa) ***** *****
Principal Mean Stress (MPa) ***** *****
Nodal Velocity (mm/s) ***** *****
 Tutorial 6
Forging Simulation :
 Tutorial 6
Observation & Report
• Observation:

Parameter Maximum Value Minimum Value

Effective Strain Rate (/s) ***** *****

Effective Strain ***** *****
Von Mises Stress (MPa) ***** *****
Principal Mean Stress (MPa) ***** *****
Nodal Velocity (mm/s) ***** *****
 Tutorial 7
Forging Simulation :
 Tutorial 7
Observation & Report
• Observation:

Parameter Maximum Value Minimum Value

Effective Strain Rate (/s) ***** *****

Effective Strain ***** *****
Von Mises Stress (MPa) ***** *****
Principal Mean Stress (MPa) ***** *****
Nodal Velocity (mm/s) ***** *****
 Tutorial 8
Forging Simulation :
 Tutorial 8
Observation & Report
• Observation:

Parameter Maximum Value Minimum Value

Effective Strain Rate (/s) ***** *****

Effective Strain ***** *****
Von Mises Stress (MPa) ***** *****
Principal Mean Stress (MPa) ***** *****
Nodal Velocity (mm/s) ***** *****