INDUSTRIYAL TRAINING -18MHP102L

PRESENTATION BY  
      OM RAGAVENDHRA .B 
OF INDUSTRIAL  RA 2011018010046
TRAINING IN

LI-TECH ELECTRO PLAST

PVT LTD .COMPANY 
CERTIFICATE ;
Company profile;
INTRODUCTION ;

VISION ;We aim to leverage best-in-class

technology and focus on customer centricity to
emerge as a global one-stop Electronics
Manufacturing Services provider in the
Consumer Durables and Consumer Electronics
industries by offering efficient and innovative
solutions.
MISSION;
itis our mission to provide the highest quality products -
competitively priced, along with services exceeding our customer’s
expectations. We are committed to maximize the value for all
stakeholders and build an environment that encourages continual
improvement to address a dynamic business environment.
COMPANY MAINLY
MANUFACTURES;
The company manufactures and/or assembles a comprehensive range of
consumer electronic components and finished products such as colour
television sets & components air conditioners sub-assemblies DVD players
water purifiers and CFL for third parties for third parties. They also do
plastic injection moulding and manufacture Printed Circuit Boards (PCB)
assemblies as backward integration.
PlasticMoulding;
The company specialises in developing small, medium and large sized, high-precision,
surface critical injection moulded components which are used to manufacture a wide
variety of automotive and electronic equipment. IT has capacities for various specialised
molding operations like Vertical Injection Molding, Plastic Blow Molding and Thermoset
Molding and also offers a number of specialised post-molding operations to meet
customer needs.
Injection Moulding;

Injection Moulding machines ensure precision engineered products with

high function value. They particularly have a high success rate for insert
or plastic-metalcombined component molding.
Injection moulding;
• Parts of injection
moulding
machine
Injection moulding ;
process
1)Clamping;

Before the mould is injected with material, both halves of the mould have to be closed. They are closed by a clamping
unit. Both halves are then attached to injection moulding machine and one half can slide.  Material is then injected as the
clamping unit pushes the halves together and both halves are held tightly while material is injected. Larger machines
(machines with more clamping power) take longer to close and clamp the mould
Injection;
Plastic pellets are fed by means of a hopper into the
injection moulding machine. These pellets move
towards the mould by the injection unit. The heat
surrounding the barrel and the pressure serve to
melt the pellets.  The volume of material injected is
called the ‘shot’. This injection time finished when
95%-99% or the mould is filled.  It is hard to
calculate exactly the injection time because the flow
of the plastic is always changing and dynamic. 
Injection time can be estimated by other factors
such as injection pressure,power and shot volume. 
The injection pressure can range from 35-140 MPa.
The rate of injection and the pressure which can be
reached are determined and controlled by the
hydraulic system in the machine.
Cooling;
The cooling process involves the
plastic inside the mould beginning
to cool after it makes contact with
the interior mould. As the plastic
cools when it hardens it will take the
desired shape.  The part may shrink
slightly during cooling. Only when
the cooling period has elapsed can
the mould be opened.
It is from the wall thickness of the
part and the thermodynamic
properties of the plastic that the
cooling time can be estimated.
Ejection;

The last stage is ejection from the machine. This

is done with an ejection system. When the mould
opens the part is pushed out, Force must be used
because the part shrinks and sticks to the mould.
The mould can be shut again after ejection and
another shot can be injected for the process to
begin again.
Mould design 

is a key factor in determining the quality of the

finished product. The strength, durability, shape and
size all rely on the type of mould that is used. The
mould must be sturdy and be able to withstand the
pressures involved during the injection process. The
polymer must also be able to flow properly along the
mould. The mould must also be carefully designed to
allow heat transfer to control the cooling process.
Materials used;
There are many types of materials that may be used in the injection molding process. Most polymers
may be used, including all thermoplastics, some thermosets, and some elastomers. When these
materials are used in the injection molding process, their raw form is usually small pellets or a fine
powder. Also, colorants may be added in the process to control the color of the final part. The
selection of a material for creating injection molded parts is not solely based upon the desired
characteristics of the final part. While each material has different properties that will affect the strength
and function of the final part, these properties also dictate the parameters used in processing these
materials. Each material requires a different set of processing parameters in the injection molding
process, including the injection temperature, injection pressure, mold temperature, ejection
temperature, and cycle time.
 Injection tempreature in injection
moulding machine ;
80 – 90 C (176 – 194 F). Mold temperature significantly influences the crystallinity level which in turn affects the
mechanical properties. For structural parts, a high degree of crystallization is required and mold temperatures of
80 – 90 C (176 – 194 F) are recommended.

injection pressures 
It must be high enough to fill the cavity, forcing material into the furthest reaches. Injection pressures commonly
range between 70 and 112 MPa (10–16 kpsi). Higher pressures tend to minimize average mold shrink.
Mould tempratre;
 molding typically occurs at a temperature of 200 to 300 degrees Celsius, where the
melt is formed, cooled, and solidified into the profile.

Mould pressure;
 pressures commonly range between 70 and 112 MPa (10–16 kpsi). Higher pressures
tend to minimize average mold shrink.
 

   
         Thank you