The document discusses nickel lateritic ore processing in Indonesia. It notes that Indonesia has the largest nickel reserves in the world and is the second largest producer of stainless steel. It describes two main processing methods for nickel ore - pyrometallurgy and hydrometallurgy. Pyrometallurgy involves high-temperature steps like calcination and pre-reduction in a rotary kiln followed by smelting in an electric furnace. Hydrometallurgy uses high pressure acid leaching to produce nickel matte for the growing stainless steel and battery sectors. It also outlines several large industrial parks in Indonesia focused on integrated stainless steel and nickel processing plants.
The document discusses nickel lateritic ore processing in Indonesia. It notes that Indonesia has the largest nickel reserves in the world and is the second largest producer of stainless steel. It describes two main processing methods for nickel ore - pyrometallurgy and hydrometallurgy. Pyrometallurgy involves high-temperature steps like calcination and pre-reduction in a rotary kiln followed by smelting in an electric furnace. Hydrometallurgy uses high pressure acid leaching to produce nickel matte for the growing stainless steel and battery sectors. It also outlines several large industrial parks in Indonesia focused on integrated stainless steel and nickel processing plants.
The document discusses nickel lateritic ore processing in Indonesia. It notes that Indonesia has the largest nickel reserves in the world and is the second largest producer of stainless steel. It describes two main processing methods for nickel ore - pyrometallurgy and hydrometallurgy. Pyrometallurgy involves high-temperature steps like calcination and pre-reduction in a rotary kiln followed by smelting in an electric furnace. Hydrometallurgy uses high pressure acid leaching to produce nickel matte for the growing stainless steel and battery sectors. It also outlines several large industrial parks in Indonesia focused on integrated stainless steel and nickel processing plants.
Metallurgy and Materials Engineering Universitas Indonesia
January 20, 2022
World Nickel Mine Production and Reserves (Indonesia No.1) Nickel Lateritic Ore Profile and Processing Hydrometallurgy and Pyrometallurgy Processing of Nickel Ore Pyrometallurgy Nickel Processing Rotary Kiln – Electric Furnace Route To Produce Ferro Nickel (Stainless Steel) The RKEF energy intensive for producing ferronickel from laterite ores as it involves several high temperature steps, such as calcination and pre- reduction at 850–1000 C in a rotary kiln followed by smelting at 1500–1600 C in an electric furnace for separating ferronickel from the silica- magnesia slag World Stainless Steel Production (2005 – 2019) World Stainless Steel Production Indonesia Stainless Steel Production (No. 2 in the World)
Ore Consumption/ Year
• IMIP 30 Million Ton • IWIP 30 Million Ton • Virtue D 20 Million Ton Indonesia Morowali Industrial Park (IMIP) Integrated Stainless Steel Plant (and HPAL = Hydrometallurgy Process) IWIP (New Industrial Park in Halmahera) IWIP (New Industrial Park in Halmahera) IWIP (New Industrial Park in Halmahera) Virtue Dragon Industrial Park Nickel Demand for Stainless Steel and Battery Sectors Nickel Supply Forecast Indonesia Nickel Ore Reserves HPAL (High Pressure Acid Leaching) Proven Technology for MHP Production Thank You