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M a s o n e ila n ®

 W o rld w id e m a n u fa c tu re r o f C o n tro l V a lv e s &


In s tru m e n ts fo r o v e r 1 0 0 Y e a rs
 F irs t to D e v e lo p F lo w C a lc u la tio n s
 F irs t in A e ro s p a c e G ro u n d S u p p o rt E q u ip m e n t
 F irs t in C ry o g e n ic s a n d e x tre m e o p e ra tin g p re s s u re &
te m p e r a tu r e u p to 5 0 ,0 0 0 P s ig a n d a b s o lu te Z e r o
 C o m p le te lin e o f p ro d u c ts in c lu d in g S e v e re S e rv ic e

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5 /9 /2 0 0 5 3 M a s o n e ila n
T h e G lo b a l V a lv e C o m p a n y

N e th e r la n d s
S k e lm e r s d a le U K
B e lg iu m
C a lg a r y C D B u r lin g to n C D U x b r id g e U K
A n r a th
C onde G erm any
F rance
T u ls a O K A llia n c e O H S w itz e r la n d B e ijin g C h ib a
C o u r b e v o ie N a p le s T okyo
A le x a n d r ia L A F rance I ta ly
A von M A V oghera
B a r c e lo n a I ta ly K orea K a r iw a
H o u sto n T X H am m ond LA S p a in
S ta ffo rd T X Japan

M e x ic o C ity

S in g a p o r e

B r a z il

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S e v e re S e rv ic e D e fin itio n
 C a v ita tio n  E x p a n d e d D e fin itio n
 F la s h in g P ro te c ts E q u ip m e n t
 E ro s io n C ritic a l P a th o f P ro c e s s
L a r g e M a s s F lo w R a te s
 C o rro s io n
T w o P h a s e F lo w
 H ig h A e ro d y n a m ic N o is e
 H ig h P re s s u re D ro p
 H ig h T e m p e ra tu re
 H ig h R a n g e a b ility
 L o n g T e rm
 H ig h P re s s u re S h u to ff
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5 /9 /2 0 0 5 6 M a s o n e ila n
Conservation of Energy & Mass

Mass Energy
1 2
Bernoulli’s Equation for
Incompressible Flow
½V2 + P = Constant
V P
1A1V1 = 2A2V2
A V

Higher velocity through a Pressure decreases as velocity


smaller area increases
E n e rg y P ro file L iq u id S e rv ic e
VALVE
In le t O u tle t

P re s s u re
P 1

V e lo c ity
??
V 1 V 2

P P 2
v

®
H y d r o d y n a m ic F lo w R e g im e s
P1 P 2

S u b c r itic a l

S t a t ic
P ressu re C a v ita tin g
P1

V ap o r P ressu re

F la s h in g
Pvc

P r essu r e L e td o w n P a th
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5 /9 /2 0 0 5 1 M a s o n e ila n
E n e rg y P ro file (L iq u id )
S in g le S ta g e V a lv e T rim
V vc

P re s s u re
P 1

V V e lo c ity V
1 2
P
P v
2

F la s h p o in t P vc
C a v ita t io n

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5 /9 /2 0 0 5 2 M a s o n e ila n
E n e rg y P ro file (L iq u id )
3 S t a g e V .a l v e T r i m

P re s s u re
P 1

V e lo c it y
V 1 V2
P P2
v
B u b b l e F o r m a t io n

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5 /9 /2 0 0 5 2 M a s o n e ila n
E n e rg y M a n ag e m en t
 S in g le S ta g e  M u ltip le S ta g e
L e td o w n L e td o w n

P’

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5 /9 /2 0 0 5 1 M a s o n e ila n
CAVITATION

P1

Static
Cavitation
Pressure
P2

Pv
RADIAL FLOW, FLOW TO CLOSE
MULTISTEP VALVE

FULLY
FLOW
EXPOSED
FLOW
PASSAGE

Static
Pressure

Pv

Pressure Letdown Path


RADIAL FLOW, FLOW TO CLOSE
MULTISTEP VALVE

PARTIALLY
FLOW BLOCKED
FLOW
PASSAGE

Static
Pressure

Pv

Pressure Letdown Path


RADIAL FLOW, FLOW TO CLOSE
MULTISTEP VALVE

ALMOST
FLOW FULLY
BLOCKED
FLOW
PASSAGE

Static
Pressure

Pv

Pressure Letdown Path


Review
21000 Series Valve Body SA
Lo-dB® - Anti-Cavitation Trim
21000 Series Valves
Lo-dB® Noise Attenuation
• Drilled Hole Technology
• Flow-to-Open (FTO)
• Single Stage Trim
– 20 dBA Reduction

• Compressibles only
– Including Steam

• Application Dependent
– Pressure Ratio (P1/P2)
21000 Series Valves
Anti-Cavitation Trim
• Drilled Hole Technology
• Flow-to-Close (FTC)
• Single Stage Trim
– 20 dBA Reduction

• Incompressibles only
– Clean Service

• Application Dependent
– Pressure Ratio (P1/P2)
21000 Series Valves
Anti-Cavitation
Single Stage Trim
Fluid enters through the drilled cage.
Bubbles form and collide into each
other. As the bubbles collide they
implode against each other instead of
the valve trim.
21000 Series Valves
Anti-Cavitation
Two Stage Trim
Fluid enters through the drilled cage.
Bubbles form and collide into each
other. As the bubbles collide they
implode against each other instead of
the valve trim. Turn
Recombine

Split

Two stage cavitation control


works on the same principle
as the single stage. However
a second stage or cage is
added to take an initial
pressure drop.
RADIAL FLOW, FLOW TO CLOSE
MULTISTEP VALVE

FULLY
FLOW EXPOSED
FLOW
PASSAGE

Static
Pressure

Pv

Pressure Letdown Path


RADIAL FLOW, FLOW TO CLOSE
MULTISTEP VALVE

PARTIALLY
FLOW BLOCKED
FLOW
PASSAGE

Static
Pressure

Pv

Pressure Letdown Path


RADIAL FLOW, FLOW TO CLOSE
MULTISTEP VALVE

ALMOST
FLOW FULLY
BLOCKED
FLOW
PASSAGE

Static
Pressure

Pv

Pressure Letdown Path


Fluid pressurizes to inlet pressure
in the passage just above the
fully exposed flow passage
causing the following:
Full pressure drop across leading
edge of the plug until first row of
passages are fully exposed.
Depending on amount of travel
significant rangeability is lost.
See Below

Lost Low End


Rangeability
V-LOG
Overview

• Series of Laser Cut Plates


• Each Approximately .125” Thick
• Stacked and Brazed Together
• Provides Optimum Flow Resistance
• Meets Flow Capacity Requirements

Dresser Equipment Group, Inc.


A Halliburton Company
90O TURNS

V-LOG
Operation

• Multiple Turns and Flow Restrictions


• Gradual Pressure Reduction
• Maintains Low Fluid Velocities

Dresser Equipment Group, Inc.


A Halliburton Company
V-LOG
Operation
Controlled
Jet Spacing
At
Discharge

• Aerodynamic Noise Reduction Principles:


– Sufficient Jet Spacing at Discharge
– Prevent Fluid Jet Reconvergence
– Another Source of Noise
• Controlled Feature in V-LOG

Dresser Equipment Group, Inc.


A Halliburton Company
V-LOG
Application Guidelines
• Revealing Empirical Test Results
• Drilled Hole Technology More Cost Effective
• 2-Stage Drilled Cage Equivalent to 16-Turn
Stacked Plate (P1/P2 < 20)
• Stacked Plate Capacity Only 25% of
Equivalent Drilled Hole Cage

Dresser Equipment Group, Inc.


A Halliburton Company
V-LOG
Application Considerations
VALVE ACOUSTICAL PERFORMANCE COMPARISON

PRESSURE DROP RATIO (P1/P2)

0
0.0 5.0 10.0 15.0 20.0 25.0 30.0

• V-LOG is NOISE REDUCTION OVER STANDARD PRODUCT SL(dBA)


-10
-5

Best Option -15

for P1/P2 > 20


-20

STD-41K, W/ EX.NOISE
-25
1S-41K, W/ EX.NOISE

2S-41K, W/ EX.NOISE
-30
77K, W/ EX.NOISE

-35 1S-72K, W/ EX.NOISE

2S-72K, W/ EX.NOISE

-40 V-Log 2-Turn

V-Log 8-Turn
-45
V-Log 16-Turn

V-Log 24-Turn
-50
V-Log 32-Turn

Dresser Equipment Group, Inc.


A Halliburton Company
Dresser Equipment Group, Inc.
A Halliburton Company
Reciprocating Control Valves
Special Linear Trim
Labyrinth Multi-Stage
• Noise Attenuation
– Expanding Area Axial Flow Path
– Pressure Drop Control
– Low Trim Velocity
• Smooth Process Control
– Excellent Dynamic Stability
– Stages Throttling in Unison
– Heavy Plug Guiding
– Minimizes Vibration Effects
Reciprocating Control Valves
Angle .Design
• Heavy Stem Guided
Stem Adapter
• Unbalanced
• Single Seated Up Seated Packing Follower

• Forge Design
• Adiabatic Trim Packing Ring (S)

• Two-Phase Flow
• Special End-Connections
Stem Guide
• 2” thru 8” ANSI 600--2500 Gushing

Body
Masoneilan 77000 3” X 6” Cv =
50 Seat Ring/Liner

Plug & Stem

Spider

Outlet Spool
Reciprocating Control Valves
• Cage Guided
Globe Design
• Unbalanced
• Single Seated FTC
• Liner/Seat Ring
Packing Follower
• Top Entry
• Multi-Stage Trim Packing Ring (S)

Stem Guide
• Hi-Pressure Letdown Applications
• 4” ANSI 1500
Bonnet

Masoneilan 47773 4” 4-StagePlug & Stem

Seat Ring/Liner

Body

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