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  • Natural Gas Consumption Reduced by Improving Rate of Combustion Through Magnetic Resonator in HS1 & LS1 Furnaces

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    The document describes improving natural gas efficiency in furnaces at a shop by installing magnetic resonators. This is estimated to reduce natural gas consumption by 2.5% per standard cubic meter, saving approximately 30.36 lakh rupees per year. The magnetic resonators work by breaking up molecular chains using patented technology, improving combustion and reducing wasted gas. Implementation in two furnaces, HS1 and LS1, showed blue flame indicating efficient burning. This both saves money and reduces the carbon footprint by an estimated 14%.

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    The document describes improving natural gas efficiency in furnaces at a shop by installing magnetic resonators. This is estimated to reduce natural gas consumption by 2.5% per standard cubic meter, saving approximately 30.36 lakh rupees per year. The magnetic resonators work by breaking up molecular chains using patented technology, improving combustion and reducing wasted gas. Implementation in two furnaces, HS1 and LS1, showed blue flame indicating efficient burning. This both saves money and reduces the carbon footprint by an estimated 14%.

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    21 views4 pages

    Natural Gas Consumption Reduced by Improving Rate of Combustion Through Magnetic Resonator in HS1 & LS1 Furnaces

    Uploaded by

    viral
    The document describes improving natural gas efficiency in furnaces at a shop by installing magnetic resonators. This is estimated to reduce natural gas consumption by 2.5% per standard cubic meter, saving approximately 30.36 lakh rupees per year. The magnetic resonators work by breaking up molecular chains using patented technology, improving combustion and reducing wasted gas. Implementation in two furnaces, HS1 and LS1, showed blue flame indicating efficient burning. This both saves money and reduces the carbon footprint by an estimated 14%.

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    of 4

    IMPROVEMENT SHEET 01

    1 SHOP Maintenance 1 TEAM MEMBERS Maintenance


    3 AREA (Highlight One) Cycle time Cost Delivery Safety Quality

    4 IMPROVEMENT TITLE
    Natural Gas consumption reduced by improving rate of
    combustion through Magnetic Resonator in HS1 & LS1 furnaces
    5 COMPARISION

    BEFORE

    A blue gas flame color means complete


    combustion. 
    AFTER This indicates that the gas is being burned
    efficiently without any unburned and wasted gas.

     NG gas consumption will be reduced due to improve rate of combustion. Approx. cost Savings
    30.36 Lac/year
    TOTAL SAVING
     Maintenance free patented technology
     Reduce carbon footprint by 14%

    IMPLIMENTATION IMPLIMENTED / NOT IMPLIMENTED IMPLEMENTED –


    7
    DETAIL JOB NO / AREA (IF IMPLIMENTED) LS1 & HS1 Furnace
    IMPROVEMENT SHEET 01
    1 SHOP Maintenance 1 TEAM MEMBERS Maintenance
    3 AREA (Highlight One) Cycle time Cost Delivery Safety Quality

    4 IMPROVEMENT TITLE
    Natural Gas consumption reduced by improving rate of combustion
    through Magnetic Resonator in HS1 & LS1 furnaces
    5 COMPARISION

    Before After
    Problem statement : Increase in NG gas Solution :
    consumption of HS1 & LS1 furnace Magnetic Resonator is patented technology to break
    molecular chains for increasing the surface area and thereby
    Background : to improve the combustion efficiency
     One of the reason for increase in NG gas
    consumption is poor rate of combustion.
    Benefits :
    NG gas consumption will be reduced due to improve rate of
    combustion. Approx. cost Savings 30.36 Lac/year
    Maintenance free patented technology
    Reduce carbon footprint by 14%

     NG gas consumption will be reduced due to improve rate of combustion. Approx. cost Savings
    30.36 Lac/year
    TOTAL SAVING
     Maintenance free patented technology
     Reduce carbon footprint by 14%

    IMPLIMENTATION IMPLIMENTED / NOT IMPLIMENTED IMPLEMENTED –


    Saving calculation for Magnetic Resonator
    Saving statistic HS1 furnace LS1 furnace

    No of burner 8 6

    Total consumption (SCM/hr) 288 724

    Saving per SCM


    (saving consider@2.5%,manufacturere had claim
    5%) 7.2 18.1

    Total saving in INR/hr


    (@60rs/SCM) 432 1086

    Total saving in INR/year


    considering furnaces operating @ 2000 hour only
    per year 8.64 Lac 21.72 Lac

    Total saving/year 30.36 Lac

    Expected ROI is 4 month


    02/28/23
    3
    Magnetic Resonators on Furnace
    Natural Gas consumption reduced by providing Magnetic Resonator in furnace
    •Magnetic resonance technology improves specific contact between inlet air & fuel
    molecules by polarizing fuel & expanding fuel clusters
    •Experiments conducted on burners show ~ 15% increase in efficiency wrt fuel
    consumed per degree of temperature rise
    •Approximate natural gas saving is 2.5% SCM saving

    Carbon footprint
    reduced by ~14%

    16

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