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Solar Powered Air Conditioning

for Elderly, Low Income


Houstonians

Robert L. Howard, Jr., Ph.D.


National Society of Black Engineers
Houston Space Chapter
Introduction

The Need
– Air conditioning can be as high as 25-40% of
a household’s annual energy costs
– Many low-income residents cannot afford this
and go without air conditioning
– 60,000 homes in Houston without power in
2001; only 14,443 in all of Texas received
assistance
– Senior citizens accounted for 14 out of 20
heat-related deaths in Houston in 2001
August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Introduction

The Need
– CDC reports fans are useless at temperatures
above 90 deg F with humidity above 35%
• Spur movement of hot, humid air
• Causes increased heat stress – accelerates body
hearting and raises internal body temperature
• Essentially turns room into convection oven
• Should not be used for preventing heat-related
illness in areas of high humidity
August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Introduction

Problem persists despite local efforts to


help
– Window air conditioners donated, but wiring
in many homes cannot handle added load
– 1998 fatality: widower had turned off air
conditioner to save money
– Houston libraries and multipurpose centers
open as cooling centers, but inaccessible to
some: elderly less mobile, afraid to leave
home, lack transportation
August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Introduction

Excellent opportunity for NSBE and


NASA to come together in mutual
fulfillment of charters
NSBE-Houston Space Chapter can make a
positive impact by installing solar powered
air conditioners in as many elderly, low
income households as possible

August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Introduction

Provides a cool zone within home – elderly


do not have to leave homes to be safe
Does not interfere with limited house
wiring
Will not increase household electric bill
Technology available off the shelf, but not
accessible to these communities – cost and
unfamiliarity; we will bring it to them
August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Introduction

 Harmony of NSBE and NASA objectives


– NASA vision is “to improve life here, to extend life
there, to find life beyond.”
– NSBE mission is “to increase the number of culturally
responsible Black engineers who excel academically,
succeed professionally, and positively impact the
community”
 Solar power system improves life here in a
culturally responsible way that positively impacts
the community
 If we don’t do it, who will?
August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Introduction

Service project may well save lives; at


minimum it will increase the comfort of
our elderly
Also benefits chapter members by
providing hands-on technical experience
many will not encounter in day-to-day job
responsibilities

August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Brief Survey of Solar Electric
Power
More than just a set of solar panels
Variety of components required for proper
functioning
Photovoltaic Panel
– Three basic types: single crystal silicon,
polycrystal silicon, and thin film/amorphous
– Convert sunlight directly into DC electricity

August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Brief Survey of Solar Electric
Power
 Inverter
– Converts DC electricity into AC electricity
– Most home appliances require AC power
 Battery
– Provide energy storage for use when solar panels
cannot receive sunlight
– Also supplement panels to smooth power level
– Most are Lead-acid (30% sulfuric acid)
– Absorbed Glass Mat (AGM) type recommended –
requires no maintenance and cannot leak
August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Brief Survey of Solar Electric
Power
Charge Controller
– Used in any solar power system that includes
batteries
– Blocks reverse current (solar panels draining
batteries) and prevents battery overcharge
– May also prevent battery overdischarge,
protect from electrical overload, and display
battery status and flow of power

August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Brief Survey of Solar Electric
Power
Power Outlets and Wiring
– Proper gauge wiring essential to avoid poor
performance of appliances and possible fire
risks
– Power outlets sometimes include circuit
protection
Frame/Structure
– Hold solar panels in place; roof or pole
mounts; some pole mounts track sun
August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Overview of Mars Testbed Solar
Recharge Station
Some in-house JSC experience with solar
power systems
– Environmental Office (COD) and Advanced
EVA Group built a solar recharge station as
part of a Mars testbed activity
– Used commercially available components
from Solarcraft (Stafford, TX)
– Purpose was to demonstrate how state-of-the-
art technology can improve life on earth as
well as explore space
August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Overview of Mars Testbed Solar
Recharge Station

August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Overview of Mars Testbed Solar
Recharge Station
Reads like a prelude to this project
HSC will seek to tap into their expertise
and possibly their relationship with
Solarcraft
Will also seek to coordinate with MOD
and Engineering Directorate organizations
involved with solar power

August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Solar Powered Air Conditioning
System
Two main options exist:
– Daylight-only system (no batteries)
• Simpler, significantly less expensive
• Offers no cooling between sunset and dawn
– Continuously operating system (requires
batteries)
• Provides constant temperature
• More expensive and complex
– Presentation will explore both options, but will
not choose between them
August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Solar Powered Air Conditioning
System
Daylight-only Configuration

August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Solar Powered Air Conditioning
System
Continuous Operation Configuration

August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Subsystem Data

In order to conduct a preliminary sizing,


data was compiled on commercially
available solar power subsystems and air
conditioning units
– Voltage, wattage, amperage, BTU cooling
capacity, price, vendor, etc.

August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Preliminary System Sizing
Complete solar-powered air conditioning
system sized based on current vendor
prices
Should not be construed as an exact
specification of what the system will look
like or cost
– Prices, component availability subject to
change
– Chapter may decide to construct items in-
house rather than use commercial equipment
August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Preliminary System Sizing

Should be viewed as a ballpark estimate


Both options (daytime vs. continuous) sized
For simplicity, continuous system assumes:
– 12 hours charge time; 10 hours discharge time
Overcast conditions not modeled in this
analysis

August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Preliminary System Sizing
Both options assume cooling for a 300 to
350 square foot area, which includes a
kitchen
Rule of thumb suggests 8,000 BTU air
conditioner for this square footage, with
additional 4,000 BTU to account for
kitchen heat
Selected 1140 W Kenmore 12,300 BTU
Multi-Room Air Conditioner
August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Preliminary System Sizing –
Option 1 (Daytime-only)
Photovoltaic Panel
– SAPC-165 multicrystalline module
– 156 W per module, $612
– Total of seven required, for cost of $4284
Panel Mounting
– UTRF64 Passive Tracking Mount
– Tracks sun passively (no electric power)
– Holds all seven SAPC-165, costs $989

August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Preliminary System Sizing –
Option 1 (Daytime-only)
Inverter
– Sized based on power generated
– Using Powerstar 1300 inverter, but requires
DC Converter
• Powerstar operates at 12 V, photovoltaic panels
operate at 24 V
• Powerstar costs $540, converter costs $285 for
total of $825.00

August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Preliminary System Sizing –
Option 1 (Daytime-only)
Wiring and Receptacle
– Length will vary with each house; impossible
to specify in advance
– Assuming generic value of $200
Total cost for Option 1: $6,698
One unresolved concern: uneven power
supply levels may damage air conditioner
Chapter will need to resolve concern
August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Preliminary System Sizing –
Option 2 (Continuous Operation)
Batteries
– AGM batteries chosen - 12V Concorde PVX-
2120L offers the best value (2520 W-hrs)
– Six batteries required to meet power goal
– Cost $304.95 each, for a total of $1,829.70
Photovoltaic Panels
– 15 SAPC-165 providing 2400W at $5,999.85
Inverters
– Two Powerstar 1300 Inverters at $1,080
August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Preliminary System Sizing –
Option 2 (Continuous Operation)
Charge Controller
– Trace C35: three units used – one for every
two batteries
– Total cost: $337.05
Tracking Mounts
– Two UTRF64 tracking mounts used at cost of
$1,978
– Total cost for Option 2: $11,819.64
August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Preliminary System Sizing –

Difference in price visually shows why


Option 1 remains a preferred choice
– $6,698 vs. $11,819.64
Limitations in Option 1 must be solved
before it can be considered valid, however

August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Fundraising

Chapter cannot pay for this project from


dues, shirt sales, and dinners
Will seek to partner with JSC, contractors,
and solar power companies in hopes of
equipment donations
Will pursue grants and contracts from
foundations, government agencies,
businesses, nonprofits, etc.
August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Fundraising

Need chapter members to join Finance


Zone to help Marlo in this area
Need new members from business
directorates within JSC and contractors,
especially B, H, and L mail codes

August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Engineering Roadmap
This paper is only a first step, not a
complete analysis
Need for additional studies - engineering
work continues
– Deepen understanding of solar power systems
– Resolve outstanding technical issues
– Generate
• Finalized specifications
• Safety reviews
• Implementation procedures
August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Engineering Roadmap

Need for electrical engineers in the chapter


to step up and get involved
New members especially needed from
DF7, DT4, EC, EP, and JA13
Room for other chapter members –
engineers and non-engineers to contribute

August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Engineering Roadmap

 Paper studies likely to continue through fall and


into early spring
 Build hardware experience prior to assembling
air conditioner units
– Conduct series of smaller, less expensive solar
projects (e.g. solar fans, other low wattage devices)
– Side benefit: many of these may have outreach uses
 Goal: first operational unit completed in time for
summer 2004
August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Candidate Selection

No mechanism in place yet to select


recipients – must be accomplished prior to
first delivery
Churches, United Way, etc. work routinely
with the types of elderly we wish to serve
Coordinating with such organizations will
help us to identify responsible elderly with
genuine need

August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Conclusion

 We can’t help everyone suffering in Houston


 We will make a difference
 We will pioneer a roadmap other organizations
can follow
 Enhance image of NASA, NSBE, contractors,
partners
 Gain sense of satisfaction – we will have used
our skills to change the lives of people

August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar
Questions?

August, 2003
NSBE – Houston Space Chapter
Chapter Technology Seminar

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