CONDITION BASED MANTAINANCE FOR ROTATING MACHINERY

NAME : MUHAMMAD SAFWAN AZIZI BIN ZULFA ( S64450 )

MUHAMMAD ZUL IMAN BIN ZULKEFLY ( S63573 )

NUR SHAFIQAH AINA BINTI MOHD SAUPI ( S64272 )

NOOR SYAFNIE BINTI AB RAHMAN ( S64316 )

- This research work into the Condition Based Maintenance for rotating machinery.
- The part of the rotating system for data acquisition in this research work is the bearings.
- (CBM) is a process that requires technologies, people, skills and communication to
integrate all available equipment condition data.

- Condition Based Maintenance uses various process parameters for example pressure,
temperature, vibration, flow and material samples like air and oil.

- Maintenance of rotating machinery which incorporates bearings is expensive.

INTRO
DUCTI
ON
 METHODOLOGY
VIBRATION ANALYSIS
• Defined as the process for measuring vibration levels and frequencies of machinery and
using that information to analyze the health of machines and their components.

• Help detect problems like imbalance and bearing failure.

• For example one bearing of rotating machinery was run to failure.
• Could also have a damaged bearing track causing a bearing roller to generate vibration
each time it contacts the spall.

• Vibration analysis from the bearing and visual observations or physical changes the
bearings.

• To detect a wide range of fault conditions in rotating machinery, including defects in

rolling element bearings.
 DISCUSSION AND RESULTS
• 36% of bearing failures can be attributed to over-lubrication.
• Excessive grease in a bearing causes overheating, liquefaction of the grease and
subsequent damage to the bearing.

• If the machine is out of balance, misaligned, or operates in a resonant condition, the

additional load will greatly reduce the life of the bearing.
• Poor lubrication of bearings will also reduce their life. Inadequate lubrication and
design issues, such as skidding and sliding, also can be detected with vibration
analysis.

• Vibration analysis can be used to detect the root causes of bearing failure and the
symptoms of bearing failure.
 RESULTS
• Diagnosing that a spall exists on the outer race and that the bearing will
continue to operate with a low risk of failure for many months, enables the
maintenance and production departments to determine the best possible time
to replace the bearing.

• Provide continuous evaluation of system condition.

• Fix or replace a faulty component new bearing in a timely manner such that
the operational safety of the system is not compromised.
 CONCLUSION
• Last but not least, vibration analysis was the common method to detect
defect of bearing in the rotating machinery.

• Reduce equipment downtime.

• Extend service life of the observed system and maintenance cycles.
• Reduces technician training requirements
 REFERENCE
• https://uia.brage.unit.no/uia-xmlui/bitstream/handle/11250/136700/Mashat.pdf?
sequence=7