Part 6 - Materials and Manufacturing Elements

MATERIALS AND
MANUFACTURING
ELEMENTS
PART 7
ES MECHANICAL ENGINEERING REVIEW
EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

1
MEMBERS
1. The weak attractive force that results from
random polarization is called:
A. Polarization effect
B. Buffer effect
C. Random effect
D. Dispersion effect
The answer is: D

2
MEMBERS
2. When a crystal is subjected too an external
force , it first undergoes ______ it returns to
original shape when the load is removed.
A. Axial deformation
B. Thermal deformation
C. Elastic deformation
D. Plastic deformation
The answer is: C
3
MEMBERS
3.The number and size of the grains developed in
a unit volume of the metal depends on the rate at
which _____ takes place.
A. Grain boundaries
B. Grain- boundary siding
C. Polycrystals
D. Nucleation
The answer is: D

4
MEMBERS
4. Large grains produce a rough surface appearance on the
sheet metals, called:
A. Recystallization
B. Grain growth
C. Diffusion
D. Orange peel
The answer is: D

5
MEMBERS
5. If the specimen is loaded beyond its ultimate tensile
strength, it begins to:
A. Fracture
B. Ductile
C. Break
D. Neck down
The answer is: D

6
MEMBERS
6. The fracture at the center of the specimen has beer
utilized in the manufacture of ____.
A.Strain softening or work softening
B.Disk test
C.Seamless tubing
D.Torsion test
The answer is: C

7
MEMBERS
7. Is define as the maximum stress, in tension and
compression, to which the specimen is subjected.
A.Hot hardness
B.Cyclic stress
C.Fatigue failure
D.Stress amplitude
The answer is: D

8
MEMBERS
8. In a polycrystalline metals under tension, the
fracture surface has a bright _____ appearance.
A.Granular
B.Brittle fracture
C.Defects
D.Catastrophics failure
The answer is: A

9
MEMBERS
9. Is used in many application because of its high
damping capacity.
A.Gray cast iron
B.Weldability
C.Fracture toughness
D.Manufacturing defects
The answer is: A

10
MEMBERS
10. To alleviate some of the problems with the
thermal expansion, a family of iron- nickel alloys with
very low thermal expansion coefficient has been
developed; they are so called:
A.Low- expansion alloys
B.Invar effect
C.Conductors
D.Diabetic strength
The answer is: A

11
MEMBERS
11. Corrosion can act in direct ways.
A.Intergranular corrosion
B.Crevice corrosion
C.Galvanic corrosion
D.Stress-corrosion cracking
The answer is: D

12
MEMBERS
12. Stress having less than the eutectoid amount of
carbon (less than 0.77%) are called:
A.Alpha ferrite
B.Curie temperature
C.Hypoeutectoid
D.Delta ferrite
The answer is: C

13
MEMBERS
13. Has properties consistent with its structure of irregular
graphite spheroids in a ferrite matrix.
A.Nodular Iron
B.White cast iron
C.Malleable Iron
D.Ferritic malleable Iron
The answer is: D

14
MEMBERS
14. Is a heating process by which hardness is reduces and
toughness is improved.
A.Retained austenite
B.Mechanical properties
C. Tempering
D.Hardenability
The answer is: C

15
MEMBERS
15. Several aluminum alloys harden and become
stronger over a period of time at room temperature,
this process is called:
A.Artificial aging
B.Natural aging
C.Cryogenic treatment
D.Maraging
The answer is: B

16
MEMBERS
16. The parts is heated rapidly by the electromagnetic
field generated by an induction coil carrying
alternating current, which induces eddy currents in
the part.
A.Continuous furnaces
B.Salt-bath beds
C.Fluidized furnaces
D.Induction heating
The answer is: D

17
MEMBERS
17. The parts is heated rapidly by the electromagnetic
field generated by an induction coil carrying
alternating current, which induces eddy in the part.
A.Continuous furnaces
B.Self-bath furnace
C.Fluidized beds
D.Induction heating
The answer is: D

18
MEMBERS
18. Flux means:
A.Flux
B.To flow as fluids
C.Fuels for plant operation
D.Slag
The answer is: D

19
MEMBERS
19. Is the newest and fastest steel making process.
A.Open-heart furnace
B.Electric furnace
C.Basic oxygen furnace
D.All o these
The answer is: C

20
MEMBERS
20. Improves hardenability, strength, hardness, and
wear resistance; it reduces ductility, weldability and
toughness.
A.Boron
B.Calcium
C.Carbon
D.Cerium
The answer is: C

21
MEMBERS
21. Slightly increase the strength of rimmed steels it
severely reduces toughness
A.Hydrogen
B.Nitrogen
C.Oxygen
D.Tin
The answer is: C

22
MEMBERS
22. Stainless steels are made by using:
A.Electric furnaces
B.Basic-oxygen process
C.A and B
D.None of these
The answer is: C

23
MEMBERS
23. Typical application are in water-treatment plants
and in heat-exchanger components.
A.Austenitic stainless steels
B.Ferritic stainless steel
C.Martensitic stainless steels
D.Duplex structure stainless steels
The answer is: D

24
MEMBERS
24. Lightest metal; good strength to weight ratio.
A.Nonferrous metals and alloys
B.Aluminum
C.Magnesium
D.Copper
The answer is: C

25
MEMBERS
25. First produced in about 4000 BC and alloys have
properties somewhat similar to those of aluminum and its
alloys. In addition , they are among the best conductors of
electricity and heat they have good corrosion resistance.
A.Porous aluminum
B.Magnesium
C.Copper
D.Brass
The answer is: C

26
MEMBERS
26. A silver- white metals discovered in 1751, is a
major alloying elements that impacts strength,
toughness and corrosion resistance.
A.Nickel
B.Super alloys
C.Nickel alloys
D.Monel
The answer is: A

27
MEMBERS
27. Is used for electrical heating elements.
A.Nichrome
B.Sulfide and oxide ores
C.Supperalloys
D.Monel K-500
The answer is: A

28
MEMBERS
28. The principal alloying elements for molybdenum
are:
A.Molybdenum
B.Titanium and Zirconium
C.Mineral molybdenite
D.Niobium
The answer is: B

29
MEMBERS
29. The elements is used in electronic components; in
nuclear-power reactor applications, it is used because
of its low neutron absorption.
A.Unalloyed Berylium
B.Zirconium
C.Lead
D.Niobium
The answer is: B

30
MEMBERS
30. Is an alloy often, copper, and antimony.
A.Cassiterite
B.Pewter
C.Gold, silver, and platinum
D.Gold
The answer is: B

31
MEMBERS
31. Is the product of the reaction between acetylene and
hydrogen.
A.Ethylene
B.Acethylene
C.Polyethylene
D.Polymers
The answer is: A

32
MEMBERS
32. Are added to polymers to impact flexibility and
softness by lowering their glass-transition
temperature.
A.Plasticizers
B.Fillers
C.Fluorocarbons
D.Lubricants
The answer is: A

33
MEMBERS
33. Possess good electrical insulating properties,
impact resistance, and dimensional stability, and they
have low water absorption.
A.Alkyds
B.Aminos
C.Epoxies
D.Phenolics
The answer is: A

34
MEMBERS
34. Other major raw materials for ceramics that are
found in nature are:
A.Corundum or emery
B.Flint
C.Feldspar
D.Alumina
The answer is: B

35
MEMBERS
35. Hardest substance known; available as single
crystal or polycrystalline form; used as cutting tools
and abrasives and dies for fine drawing.
A.Diamond
B.Quartz
C.Silicates
D.High speed steel
The answer is: A

36
MEMBERS
36. Was used for all glass products until the late
1600’s.
A.Glass
B.Silica
C.Lampback
D.Bukyballs
The answer is: B

37
MEMBERS
37. Are the channels that carry the molten metal from
the sprue to the mold cavity, or connect the sprue to
the gate.
A.Runners
B.Risers
C.Gating systems
D.Sprue
The answer is: A

38
MEMBERS
38. Carbon fibers are generally:
A.80% to 95% carbon
B.80% to 96% carbon
C.80% to 97% carbon
D.80% to 98% carbon
The answer is: A

39
MEMBERS
39. Advantages of a metal matrix over a polymer
matrix is/are:
A.Higher elastic modules
B.Its resistance to elevated temperatures
C.And its higher toughness and ductility
D.All o these
The answer is: D

40
MEMBERS
40. A process whereby air is sucked in or entrapped
in the liquid, may take place.
A.Aspiration
B.Choke
C.Castability
D.Spiral mold
The answer is: A

41
MEMBERS
41. To allow for the casting to shrink while cooling.
A.Silica sand
B.Collapsibility
C.Mulling machine
D.bentonite.
The answer is: B

42
MEMBERS
42. Are two- piece patterns made such that each part
forms a portion of the cavity for the casting.
A.Parting agent
B.Split patterns
C.One-piece pattern
D.Match-plate patterns
The answer is: B

43
MEMBERS
43. Patterns or plaster molding are generally made of:
A.Aluminum
B.Thermosetting plastics
C.Brass, or zinc alloy
D.All of these
The answer is: D

44
MEMBERS
44. Is carried out at room temperature and compared
to hot rolling, produces sheet and strip with much
better surface finish.
A.Wire rods
B.Cold rolling
C.Pack rolling
D.Skin pass
The answer is: B

45
MEMBERS
45. Is a hot-working process for making long, thick-
walled seamless pipe and tubing.
A.Ring-rolling
B.Thread rolling
C.Forming tap
D.Rotary tube piercing
The answer is: D

46
MEMBERS
46. The part is then formed into a rough shape of a
connecting rod by a process called:
A.Blocking
B.Flashless
C.Coining
D.Sizing
The answer is: A

47
MEMBERS
47. Swaging is usually limited to a maximum
workpiece diameter of about
A.150 mm
B.160 mm
C.170 mm
D.180 mm
The answer is: A

48
MEMBERS
48. If there is no friction to overcome along the container
walls.
A.Drawing
B.Indirect extrusion
C.Hydrostatic extrusion
D.Lateral or side extrusion
The answer is: D

49
MEMBERS
49. In _____, the slug is the part and the rest is scrap.
A.Burr
B.Punching
C.Shearing
D.Blanking
The answer is: D

50
MEMBERS
50. Is a modified shearing operation that is used to
blank shape from low-strength materials, such as
rubber , fiber, or cloth.
A.Nobbling
B.Shaving
C.Cutoff
D.Dinking
The answer is: D

51
MEMBERS
51. Is one of the most common forming operations.
A.Bending
B.Anisotropy
C.Roll bending
D.Bending in a 4-slide machine
The answer is: A

52
MEMBERS
52. This an operation consisting of shallow or
moderate draws, made with male and female
matching dies.
A.Drawbeads
B.Ironing
C.Redrawing
D.Embossing
The answer is: D
53
MEMBERS
53. Consist basically of a core of honeycomb bonded to
two thin outer skins.
A.Laser-assisted forming
B.Electrohydraulic forming
C.Honeycomb structure
D.Dents
The answer is: C

54
MEMBERS
54. Is the process whereby green compacts are
heated in a controlled- atmosphere furnace to a
temperature below the melting point, but sufficiently
high to allow bonding of the individual particles.
A.Pressure less compaction
B.Sintering
C.Coining and sizing
D.Impact forging
The answer is: B
55
MEMBERS
55. A gob of molten glass is placed into a mold and
pressed into shape with, the used of plunger.
A.Blowing
B.Pressing
C.Spinning
D.Sagging
The answer is: B

56
MEMBERS
56. Is an operation where the workpiece is rotated
and cutting tool removes a layer of material as it
moves to hell left.
A.Chips
B.Cutting-off
C.Slab-milling
D.Chip compression ratio
The answer is: B
57
MEMBERS
57. Occurs on the relief face of the tool and the side relief
angle and is generally attributed to rubbing of tool.
A.Flank wear
B.Crater wear
C.Chipping
D.Mechanical shock and Thermal fatigue
The answer is: A

58
MEMBERS
58. Are made of pure aluminum oxide
A.Ceramics
B.Tool steels
C.Ceramics
D.Coated tools
The answer is: C

59
MEMBERS
59. Among the most important, versatile, and cost
effective tool and die materials for a wide range of
applications.
A.Carbide
B.Cemented of sintered carbide
C.A and B
D.None of these
The answer is: C
60
MEMBERS
60. Is the process of machining external cylindrical
and conical surfaces.
A.Turning
B.Facing
C.Form tools
D.Boring
The answer is: A

61
MEMBERS
61. Are generally considered to be the oldest machine
tools.
A.Lathes
B.Engine lathe
C.Engine lathe
D.bed
The answer is: A

62
MEMBERS
62. Have jaws that can be moved and adjusted
independently of each other; they can be used for
square, rectangular, or odd-shaped workpieces.
A.Three-jaws chuck
B.Four-jaws chuck
C.Power chucks
D.Collet chuck
The answer is: B
63
MEMBERS
63. Are commonly used for water or gas pipes and
pluming supplies, which require a watertight or airtight
connection.
A.Screw thread
B.Tapered threads
C.Tapping
D.Solid threading dies
The answer is: B
64
MEMBERS
64. Make a believed section at the end of drilled hole
to provide a proper seat for a flat-head screw or rivet.
A.Counter boring
B.Countersinking
C.Spot facing
D.Reaming
The answer is: B

65
MEMBERS
65. Is a chip- producing threading tool with multiple
cutting teeth
A.Fishing reamers
B.Tap
C.Tapered taps
D.Bottoming taps
The answer is: B

66
MEMBERS
66. Flat surface as well as various profiles can be produces
by____. It has either straight or tapered shanks for smaller
and larger cutter sizes, respectively.
A.End milling
B.Straddle milling
C.Form milling
D.Circular cutters
The answer is: A

67
MEMBERS
67. Is used to machine parts; it is much like planning;
except that the parts smaller.
A.Planning
B.Shaping
C.Slotters or vertical shapers
D.Broaching
The answer is: B

68
MEMBERS
68. Power hacksaw blades are usually
A.1.2 to 2.5 mm thick and up to 600mm long

B.1.2 to 2.5 mm thick and up to 610mm long
C.1-2 to 2.5 mm thick and up to 620mm long
D. 1.2 to 2.5 mm thick and up to 630mm long
The answer is: B

69
MEMBERS
69. May consist of polymers, metal, or ceramic-matrix
with various reinforcing materials.
A.Gray Iron
B.Polymer concrete
C.Ceramic
D.Composites
The answer is: D

70
MEMBERS
70. Are thermosetting resins and are available in a
wide range of composition and properties.
A.Grit number
B.Vetrified , resinoid, rubber and metal
C.Ceramic bond
D.Resinoid
The answer is: D

71
MEMBERS
71. Is moved across the width of the grinding face of
a rotating wheel and removes a small layer from the
wheel surface with each pass.
A.Diamond-point tool
B.Star-shaped steel disks
C.Electrical discharge and electrochemical
D.Crush dressing
The answer is: A
72
MEMBERS
72. The workpiece is supported on a work rest blade
and is ground between two wheels
A.Thread grinding
B.Internal grinding
C.Centerless grinding
D.Through-feed grinding
The answer is: D

73
MEMBERS
73. Has become an important production process, in
some cases replacing conventional grinding
operations.
A.Sandpaper and emery cloth
B.Belt grinding
C.Wire brushing process
D.Honing
The answer is: B
74
MEMBERS
74. Is used in the aerospace industry to remove
shallow layers o materials from large aircraft
components, missile, skin panels, and extruded parts
for airframes.
A.Chemical machining
B.Chemical milling
C.Chemical blanking
D.Photochemical blanking
The answer is: B
75
MEMBERS
75. This process suitable particularly for heat-
sensitive materials that cannot be machined by
process in which heat is produced.
A.Plasma-arc cutting
B.Abrasive water-jet machining
C.Abrasive-jet machining
D.Nanofabrication
The answer is: B
76
MEMBERS
76. Arc welding produces temperature o about:
A.30,300 C
B.32,000 C
C.31, 000 C
D.30,000 C
The answer is: D

77
MEMBERS
77. Non- consumable electrode process typically use
a:
A.Electroslag welding
B.Tungsten electrode
C.TIG Welding
D.GTAW process
The answer is: B

78
MEMBERS
78. Covers a number of process in which the heat required
for welding is produced by means of electrical resistance
across the two components to be joined.
A.Friction stir welding
B.Resistance welding
C.Resistance spot welding
D.Spot welding
The answer is: B

79
MEMBERS
79. May occur in various locations and directions in
the weld area.
A.Weld profile
B.Undercutting
C.Overlap
D.Vracks
The answer is: D

80
MEMBERS
80. The source of heat is the electrical resistance of
the components to be brazed.
A.Furnace brazing
B.Induction brazing
C.Resistance brazing
D.Dip brazing
The answer is: C

81
MEMBERS
81. Is a very popular approach for attaching circuit
components to their boards.
A.Ultrasonic soldering
B.Solder pastes
C.Wave soldering
D.Soldering
The answer is: C

82
MEMBERS
82. When applied , adhesive generally are about:
A.0.1 mm in thick
B.0.2 mm in thick
C.0.3 mm in thick
D.0.4 mm in thick
The answer is: A

83
MEMBERS
83. Is the most commonly used process for
thermoplastics, particularly amorphous polymers.
A.Crimping
B.Snap-in fasteners
C.Shrinks and press fits
D.Ultrasonic welding
The answer is: D

84
MEMBERS
84. Is define as the progressive removal of material
from a surface
A.Ultrasonic vibration
B.Forces or dimensional changes
C.Ring compression test
D.wear
The answer is: B

85
MEMBERS
85. Has been applied successfully to jet-engine fan
blades and materials such as titanium and nickel
alloys.
A. Molybdenum Disulfide
B. Oxalate
C. Shot peening
D. Laser peening
The answer is: D

86
MEMBERS
86. The workpiece ( cathode) is plated with a different
metal (anode), while both are suspended in bath
containing a water-based electrolyte solution.
A.Chemical vapour desposition
B.Ion implant
C.Diffusion coating
D.Electroplating
The answer is: D
87
MEMBERS
87. The highest point on the stress-strain curve'.
A.Ultimate stress
B. Yeild strength
C. Yield point
D. Elastic limit
The answer is: A

88
MEMBERS
88. Is the characteristic of exhibiting different
properties when tested in different directions.
A. Anisotropy
B. Brittleness
C. Charpytest
D. Cold shortness
The answer is: A

89
MEMBERS
89. Is a test in which a specimen, supported at one end as a
cantilever beam, is broken by the impact of a falling pendulum.
A. Free Carbon
B. Hard Drawn
C. Homogeneous Material
D. Izod test
The answer is: D

90
MEMBERS
90. Is the process of holding an alloy at a suitably high
temperature long enough to permit one or more constituents
to pass into solid solution and then cooling fast enough
A. Solution Heat Treatment
B. Stiffness
C. Strain Hardening
D. Temper
The answer is: A

91
MEMBERS
91. Is any heating and cooling of steel that produces
a rounded or globular form of carbide.
A. Spheroidizing
B. Stress Relieving
C. Tempering
D. Transformation range
The answer is: A

92
MEMBERS
92. Has a squared-base diamond pyramid indenter.
A. Brinell Hardness Test (BHN)
B. Rockwell tést
C. Vickers test
D. Shore Sceleroscope
The answer is: C

93
MEMBERS
93. Chromium steels with Medium chromium
A. 51XX
B. 52XX
C. 53XX
D. 54XX
The answer is: A

94
MEMBERS
94. Nickel 3.25% -molybdenum 0.25%
A. 46XX
B. 48XX
C. 50XX
D. 51XX
The answer is: B

95
MEMBERS
95. Medium Carbon Alloy Steels usually quenched
and tempered to hardness between
A. 0.10 -0.25%C
B. 0.25-0.50%C
C. 250 and 400 Brinell
D. 0.50-0.70%C or more
The answer is: C

96
MEMBERS
96. Is a stabilizer
A. Nickel
B. Selenium
C. Silicon
D. Tantalum
The answer is: D

97
MEMBERS
97. Connecting rods, bolts, shapes; air hardens after
welding
A. AISI 8630
B. AISI 8640, 8740
C. AISI 4340
D. AISI 4640
The answer is: A

98
MEMBERS
98. Consist heating a thin surface layer, preferably of
annealed or normalized steel, above the transformation
range by electrical induction and then cooling, as required,
in water, oil, air or gas.
A. Carbonitriding
B. Induction Hardening
C. Flame Hardening
D. Work Hardening
The answer is: B

99
MEMBERS
99. The combination of highest strength and highest
ductility in a cast ferrous metal is obtained in cast
steel.
A. Cast Steel
B. Stainless Steel
C. Malleable steel
D. Manganese steel
The answer is: A
100
MEMBERS
100. An alloy of copper and tin.
A. Brass
B. Bronze
C. Manganese Bronze
D. Lead
The answer is: B

101
MEMBERS

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MATERIALS AND

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: D