Part 1 - Materials and Manufacturing Elements

MATERIALS AND
MANUFACTURING
ELEMENTS
PART 1
ES MECHANICAL ENGINEERING REVIEW
EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

1
MEMBERS
1. The number of electrons surrounding the
nucleus of a neutral atom is called:
A. Atomic weight
B. Atomic number
C. Froude number
D. Reynolds number
The answer is: B

2
MEMBERS
2. Beryllium, cadmium, cobalt, magnesium, alpha
titanium, zinc and zirconium have atomic
arrangement of:
A. Face-centered cubic (fee)
B. Body-centered cubic (bbc)
C. Hexagonal close-packed (hcp)
D. Octagonal close-packed (ocp)
The answer is: C
3
MEMBERS
3. Volume or bulk defects are called
A. Slip band
B. Dislocations
C. Vacancy
D. Voids
The answer is: D

4
MEMBERS
4. Results from the alignment of impurities,
inclusions, and voids in the metal during
deformation.
A. Anisotropy
B. Crystallographic anisotropy
C. Mechanical fibering
D. Annealing
The answer is: C

5
MEMBERS
5. When the load is first applied, the specimen elongates in
proportion to the load, This effect is called . If the load is
removed, the specimen returns to its original length and shape, in
an elastic process similar to stretching a rubber band and
releasing it.
A. Linear elastic behavior
B. Engineering stress or nominal stress
C. Yield stress
D. Proportional limit
The answer is: A

6
MEMBERS
6. Refers to the capability that some materials
have to undergo large uniform elongation prior to
necking and fracture to tension.
A. Superplastic forming
B. Superplasticity
C. Barreling
D. Bauschinger effect
The answer is: B

7
MEMBERS
7. Many metals undergo a sharp change in ductility and
toughness across a narrow temperature range called:
A. Failure
B. Ductile fracture
C. Cup-and-cone fracture
D. Transition temperature
The answer is: D

8
MEMBERS
8. Removing of surface oxides by chemical or
electrochemical reaction.
A. Stress Relieve
B. Hydrogen embrittlement
C. Residual stresses
D. Pickling
The answer is: D

9
MEMBERS
9. Metal with highest melting point.
A. Magnesium
B. Lead
C. Tungsten
D. Aluminum
The answer is: C

10
MEMBERS
10. Usually refers to the deterioration of plastics
A. Optical properties
B. Corrosion
C. Degradation.
D. Pitting
The answer is: C

11
MEMBERS
11. Solidification begins when the temperature of the
molten metal drops below the:
A. Liquidus
B. Solidus
C. Eutectic point
D. Solvus
The answer is: A

12
MEMBERS
12. Which of the following is not a type of gray cast iron?
A. Ferritic
B. Pearlitic
C. martensilic
D. All of these
The answer is: D

13
MEMBERS
13. Is an irreversible dimensional change of the part.
A. Quench cracking
B. Distortion
C. Size distortion
D. Shape distortion
The answer is: B

14
MEMBERS
14. The property improvement is known as:
A. Aging
B. Age hardening
C. Precipitation hardening
D. Dispersion hardening
The answer is: B

15
MEMBERS
15. Heat steel at 760-845°C in a molten bath of solutions
of cyanide and other salts.
A. Carbonitriding
B. Cyaniding
C. Nitriding
D. Boronizing
The answer is: B

16
MEMBERS
16. Is a round or rectangular box furnace without a
bottom.
A. Box furnace
B. Pit furnace
C. Bell furnace
D. Elevator furnace
The answer is: C

17
MEMBERS
17. Purpose of coke is to required for chemical reactions
in iron making to takes place.
A. generate the high level of heat
B. carbon monoxide
C. Plastics and chemical compounds
D. Remove impurities from the molten iron
The answer is: A

18
MEMBERS
18. The electric furnace was first introduced into the:
A. China
B. Japan
C. USA
D. A and B
The answer is: C

19
MEMBERS
19. The removal of impurities is known as:
A. Killed steel
B. Semi-killed
C. Rimmed steel
D. Refining
The answer is: D

20
MEMBERS
20. Improves machinability
A. Niobium
B. Phosphorus
C. Selenium
D. Silicon
The answer is: C

21
MEMBERS
21. Improves strength, toughness, abrasion resistance,
and hardness at elevated temperatures; it inhibits grain
growth during heat treatment.
A. Titanium
B. Tungsten
C. Vanadium
D. Zirconium
The answer is: C

22
MEMBERS
22. This test is based on the capability of one material to
scratch another based on a scale from 1 to 10, with 1
being the measure for talc and 10 that for diamond.
a. Brinell test
b. Rockewell Test
c. Vickers test
d. Mohs Hardness
The answer is: C

23
MEMBERS
23. Mechanical impact devices that accept material
smaller than approximately 4 inches.
A. Agitator ball mills
B. Mechanical impact mills
C. Fine impact mills
D. Ring roller mills
The answer is: A

24
MEMBERS
24. These steels contain chromium and nickel, along with
copper, aluminum, titanium, or molybdenum.
A. Austenitic stainless steels
B. Ferritic stainless steel
C. Martensitic stainless steels
D. Precipitation-hardening stainless steels
The answer is: D

25
MEMBERS
25. Are used for cold-working operations. They generally
have high resistance to wear and cracking. These steels
are available as oil-hardening or air hardening types,
A. Cold-work steels (A, D and O series)
B. Shock-resisting steels (S-Series)
C. T-series
D. Hot-work-steels (H-series)
The answer is: A

26
MEMBERS
26. Blocks of aluminum have recently been produced that
are 37% lighter than solid aluminum and have uniform
permeability.
A. Porous Aluminum
B. Magnesium
C. Copper
D. Brass
The answer is: A

27
MEMBERS
27. Composed of 70% Copper and 30% Zinc
A. Cartridge brass
B. Naval brass
C. Yellow brass
D. Red Brass
The answer is: A

28
MEMBERS
28. Used in high temperature stability, resistance to
stress-corrosion cracking.
A. Monel K-500
B. Hastelloy C-4
C. Hastelloy
D. Invar
The answer is: B

29
MEMBERS
29. The body-centered cubic structure of titanium, above
880°C is:
A. Ductile
B. Malleable
C. Nodular
D. Brittle
The answer is: A

30
MEMBERS
30. The body-centered cubic structure of titanium, above
880°C is:
A. Ductile
B. Malleable
C. Nodular
D. Brittle
The answer is: A

31
MEMBERS
31. Because of their low friction coefficients, which result
from low shear strength and low adhesion, are used as
journal-bearing.
A. Babbit
B. Tin alloys
C. Tin
D. Tin-lead
The answer is: A

32
MEMBERS
32. A class of metal alloys which , unlike metals, do not
have a long-range crystalline structure.
A. Rapid solidification
B. Metallic glasses
C. Amorphous alloys
D. Glass
The answer is: C

33
MEMBERS
33. If the repeating units in a polymer chain are all of the
same type, the molecule is called:
A. Molecular weight distribution
B. Degree of Polymerization
C. Covalent bonds
D. Homopolymer
The answer is: D

34
MEMBERS
34. Have the structure of a thermoplastic but the
nonmelting characteristic of a thermoset.
A. Nylons
B. Aramids
C. Polyethylenes
D. Polyimides
The answer is: D

35
MEMBERS
35. Are compounds of metallic and non-metallic
elements.
A. Ceramics
B. Glass
C. Clay
D. Kaolin
The answer is: A

36
MEMBERS
36. Consists of oxides, carbides, and nitrides, used in
high temperature applications,
A. Titanium nitride
B. Silicon nitride
C. Sialon
D. Cermets
The answer is: D

37
MEMBERS
37. The tiles on the space shuttle are made of:
A. Porcelain
B. Silica fibers
C. Bioceramics
D. Aluminum oxide and silicon nitride
The answer is: B

38
MEMBERS
38. Is the process of inducing chemical changes by heat.
A. Pyrolysis
B. Kevlar
C. Gating system
D. Sprue
The answer is: A

39
MEMBERS
39. A more recently developed, high performance glass
fiber, offering higher resistance to elevate temperature
and acid corrosion.
a. E-CR
b. Pyrolysis
c. Rayon and pitch
d. Aramids
The answer is: A

40
MEMBERS
40. Long fibers generally have aspect ratios
between:
A. 100 and 200
B. 200 and 300
C. 200 and 400
D. 200 and 500
The answer is: D

41
MEMBERS
41. The molten metal is poured through a
A. Normal segregation
B. Gravity segregation
C. Heterogeneous nucleation
D. Pouring basin or cup
The answer is: D

42
MEMBERS
42. Which are made of sand, plaster, ceramics, and
similar materials.
A. Expendable molds
B. Permanent molds
C. Composite molds
D. Sand casting
The answer is: A

43
MEMBERS
43. Consist of a cope on top and drag-on the bottom.
A. Two-piece mold
B. Cores
C. Vents
D. Pattern
The answer is: A

44
MEMBERS
44. Are made of two or more different materials and used
in shell molding and other casting process.
A. Shell-mold casting
B. Composite molds
C. Rammed graphite molding
D. Expendable pattern
The answer is: B

45
MEMBERS
45. The product of the first hot-rolling is called:
A. Bloom or slab
B. Bloom
C. Slab
D. Billets
The answer is: A

46
MEMBERS
46. A group of stands is called a
A. Two-high or three high
B. Tandem rolling
C. Train
D. Water-based
The answer is: C

47
MEMBERS
47. Is a process in which a blank is forged into a shape
with a tool that forms the blank in several small steps.
A. Incremental forging
B. Isothermal forging or hot-die forging
C. Swaging
D. Radial forging or swaging
The answer is: A

48
MEMBERS
48. This hammer has two rams that simultaneously
approach each other horizontally or vertically to forge the
part.
A. Screw presses
B. Gravity drop hammer
C. Power drop hammers
D. Counterblow Hammers
The answer is: D

49
MEMBERS
49. The cross-section of a round rod or wire is typically
reduced or changed by pulling it through a die.
A. Hydrostatic extrusion
B. Drawing process
C. Sizing pass
D. All of these
The answer is: B

50
MEMBERS
50. Soft metals (as well as paper, leather, and rubber)
can be blanked with
A. Lancing
B. Fine blanking
C. Slitting
D. Steel rules
The answer is: D

51
MEMBERS
51. Cones, hemispheres, and similar shapes are often
formed by:
A. Tube drawing
B. Wire drawing
C. Spinning
D. Shear forming or flow turning
The answer is: D

52
MEMBERS
52. In the basic method, a round-shoot metal blank is
placed over a circular die operating and is held in place
with a
A. Seaming
B. Roll forming
C. Bulging
D. Blank holder or hold-down ring
The answer is: D

53
MEMBERS
53. Are used for many destructive purpose, in demolition
work and in warfare.
A. Magnetic pulse forming
B. Explosive forming
C. Peen forming
D. Laser forming
The answer is: B

54
MEMBERS
54. Very fine metal are blended with either a polymer or a
wax-based binder.
A. Hot isostatic pressing
B. Injection molding
C. Roll compaction
D. Compacted by extrusion
The answer is: B

55
MEMBERS
55. is a motion in which the clay bat is formed by means
of templates or rollers.
A. Jiggering
B. Hot pressing or pressure sintering
C. Firing
D. Nanophase ceramics
The answer is: A

56
MEMBERS
56. Is done in a housing or case, which is an integral part
of the product.
A. Centrifugal casting
B. Potting
C. Encapsulation
D. Solid-phase forming
The answer is: B

57
MEMBERS
57. Is a basic geometric property of the tool.
A. Built-up edge
B. Serrated chips
C. Discontinuous chips
D. Normal rake angle
The answer is: D

58
MEMBERS
58. Cemented carbide are used for higher speed greater
than:
A. 1000 ft/min
B. 1100 ft/min
C. 1200 ft/min
D. 1300 ft/min
The answer is: A

59
MEMBERS
59. There are two basic types of high-speed steels:
A. Molybdenum and Tungsten
B. Cast-cobalt alloys
C. Cast-cobalt alloys
D. Carbide or cemented of sintered carbide
The answer is: A

60
MEMBERS
60. Developed in 1970. Consists of silicon nitride with I
various addition of aluminum oxide, yttrium oxide, and
titanium carbide.
A. Cermets
B. Cubic boron nitride
C. Silicon-nitride based ceramics
D. Diamond
The answer is: C

61
MEMBERS
61. Is a special vise that attaches to the cross slide to
hold work.
A. Reamer
B. Taper attachments
C. Milling attachment
D. Knurling
The answer is: C

62
MEMBERS
62. A section of the bed in front of the headstock can be
removed to accommodate larger diameter workpiece.
A. Engine lathe
B. Gap bed lathe
C. Special-purpose lathes
D. Chuck
The answer is: B

63
MEMBERS
63. Are machine tools with attachments that are capable
of tuning parts with various contours.
A. Tracer lathes
B. Automatic lathes
C. Automatic Bar Machines
D. Turret lathe
The answer is: A

64
MEMBERS
64. Are often used when several related operations, such
as holes of different sizes, reaming, or counterboring,
must be done on a single part.
A. Gang-drilling machine
B. Turret-type drilling machines
C. Radial drilling machine tools
D. Multiple-spindle drilling machines
The answer is: A

65
MEMBERS
65. Can be adjusted over a few thousandths of an inch to
compensate for wear or to permit some variation in hole
size to be obtained.
A. Expansion reamers
B. Adjustable reamers
C. Taper reamers
D. Roughing reamers
The answer is: A

66
MEMBERS
66. Engage the work gradually, and usually more than
one tooth cuts at a given time.
A. Right-hand cutter
B. Left-hand cutter
C. Plain milling cutters
D. Helical mills
The answer is: D

67
MEMBERS
67. Milling cutters are classified as either
A. Angle milling cutters
B. Shell mills
C. Fly cutting
D. Arbor cutters or Shank cutters
The answer is: D

68
MEMBERS
68. is important in that it provides a sufficiently wide kerf
for the blade to move freely in the work piece without
binding and frictional resistance.
A. Tooth set
B. Smagging
C. Hacksaws
D. Circular saw
The answer is: A

69
MEMBERS
69. Are suitable for large as well as tall workpieces that
require machining on a number of their surfaces.
A. Work envelope
B. Vertical machining centers
C. Horizontal-spindle machining centers
D. Universal machining centers
The answer is: C

70
MEMBERS
70. In addition to hardness, an important characteristic is:
A. Abrasive
B. Aluminum oxide and silicon carbide
C. Cubic boron nitrides and diamond
D. Friability
The answer is: D

71
MEMBERS
71. Temperature gradients within the workpiece during
grinding are primarily responsible for
A. Tempering and softening
B. Burn
C. Heat checking
D. Residual stresses
The answer is: D

72
MEMBERS
72. Is done on cylindrical grinders with specially dressed
wheels matching the shape of the threads.
A. Thread grinding
B. Internal grinding
C. Centerless grinding
D. Through-feed grinding
The answer is: A

73
MEMBERS
73. Damage to a grinding wheel can severely reduce its:
A. Chatter
B. Bursting speed
C. Turning
D. Ultrasonic Machining
The answer is: B

74
MEMBERS
74. Are thin ridges, usually triangular in shape, that
develop along the edges of a work-piece from machining,
from shearing sheet materials, and from trimming
forgings and castings.
A. Electropolishing
B. Superfinishing C
C. Burrs
D. Buffing
The answer is: C
75
MEMBERS
75. The source of energy is a laser, which focuses optical
energy on the surface of the workpiece.
A. Laser-beam machining
B. Liquid machining
C. Plasma-arc cutting
D. Abrasive water-jet machining
The answer is: A

76
MEMBERS
76. The temperatures developed in the flame of
oxyacetylene welding as a result of these reactions can
reach;
A. 3100°C
B. 3200°C
C. 3300°C
D. 3400°C
The answer is: C

77
MEMBERS
77. Is used primarily for welding the edges of sections
vertically in one pass, with the ple edge to edge.
A. Globular transfer
B. GMAW process
C. Flux-cored arc welding
D. Electrogas welding
The answer is: D

78
MEMBERS
78. Pressure is applied to the workpiece, through either
dies or rolls.
A. Cold welding
B. Ultrasonic welding
C. Friction welding
D. Inertia friction welding
The answer is: A

79
MEMBERS
79. Produces poor weld beads.
A. Porosity
B. Slag inclusion
C. Incomplete fusion
D. Incomplete penetration
The answer is: C

80
MEMBERS
80. Brazing fluxes are generally made of:
A. Borax
B. boric acid, borates, fluorides
C. chlorides
D. All of these
The answer is: D

81
MEMBERS
81. is used extensively in the electronic industry.
A. Ultrasonic soldering
B. Solder pastes
C. Wave soldering
D. Soldering
The answer is: D

82
MEMBERS
82. This operation is fast, and it is particularly
suitable for joining thin metallic and non-metallic
materials.
A. Self -tapping
B. Riveting
C. Metal Stitching or Stapling
D. Seaming
The answer is: C
83
MEMBERS
83. Is the science and technology of friction, wear and
lubrication.
A. Optical interference microscope
B. Atomic force microscope
C. Tribology
D. Adhesion theory
The answer is: C

84
MEMBERS
84. Are solid or semisolid lubricants and generally
consists of soaps, meniral oil, and various additives.
A. Emulsifiers
B. Synthetic solutions
C. Soaps
D. Grease
The answer is: D

85
MEMBERS
85. is used for nonconductive materials such as electrical
insulators and semiconductor device.
A. Sputtering
B. Reactive sputtering
C. Radio-frequency sputter
D. Ion plating
The answer is: C

86
MEMBERS
86.Is a much more extensive process and specialized
equipment.
A. Epitaxy
B. Etching
C. lon implantation
D. Electromigration
The answer is: C

87
MEMBERS
87. Surface type of compressive stress is sometimes
called:
A. Design stress
B. Factor of Safety
C. Bearing stress
D. Modulus of elasticity
The answer is: C

88
MEMBERS
88. Is the ability of a material to be deformed and to
return to the original shape.
A. Ductile material
B. Brittle materials
C. Elasticity
D. Embrittlement
The answer is: C

89
MEMBERS
89. Is that stress which causes a specified permanent
deformation of material usually 0.01% or less.
A. Plasticity
B. Poisson's Ratio
C. Precipitation heat treatment
D. Proof Stress
The answer is: D

90
MEMBERS
90. Is often used to mean tempering.
A. Aging
B. Annealing
C. Critical range
D. Drawing
The answer is: D

91
MEMBERS
91. Load of 100 kg with 1/16 inch ball for medium soft
metals, as for many copper alloys and soft steels.
A. Rockwell B
B. Rockwell C
C. Rockwell A
D. Rockwell D
The answer is: A

92
MEMBERS
92. Nickel Chromium steels with 3.50% 1.50% chromium
A. 31XX
B. 32XX
C. 33XX
D. 34XX
The answer is: C

93
MEMBERS
93. Nickel 3.50% - chromium 1.50%
A. 33XX
B. 40XX
C. 41XX
D. 43XX
The answer is: A

94
MEMBERS
94. Is steel that contains significant quantities of
recognized alloying metals.
A. Carbon, 60-95 points
B. Wrought alloy steel
C. Alloys
D. Low-alloy structural steels
The answer is: B

95
MEMBERS
95. Increases hardenability markedly and economically,
tends to counteract temper brittleness improving creep
strength and red hardness. Is the most effective alloy for
improving strength at high temperatures.
A. Lead
B. Manganese
C. Molybdenum
D. Phosphorus
The answer is: C
96
MEMBERS
96. For heavy parts requiring deep penetration of the
heat treatment and high fatigue strength per unit of
weight.
A. AISI 3140
B. AISI 3150
C. AISI 3240
D. AISI 3340 series
The answer is: D

97
MEMBERS
97. The hardness should generally fall between the limits
A. 560<BHN<700
B. 560<BHN<710
C. 560<BHN<720
D. 560<BHN<730
The answer is: D

98
MEMBERS
98. Is heat-treated white cast iron.
A. White cast iron
B. Malleable iron
C. Wrought Iron
D. Chilled iron
The answer is: B

99
MEMBERS
99. Which is the usual way of hardening the austenitic
types because of their potent response to this treatment.
A. Cold working
B. Age hardening
C. Copper Alloys
D. Copper
The answer is: A

100
MEMBERS
100. Are about two-thirds as heavy as aluminum,
lightness is one of the most significant characteristics of
this metal.
A. Yellow Brass
B. Aluminum alloys
C. Magnesium alloys
D. Magnesium
The answer is: C

101
MEMBERS

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MATERIALS AND

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: D

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: B

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: A

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: C

EXCLUSIVE ONLY TO ES MECHANICAL ENGINEERING REVIEW

The answer is: D