TEST 3 D.

Proportional limit

The answer is: C

1. Those electrons in the outermost 6. When a metal with a certain tensile

shell or subshell known as: yield stress is subjected to tension
A. Valence electrons into the plastic range, and then the
B. Covalence electrons load is released and applied in
C. Outer electrons compression, the yield stress in
D. Shell electron compression is lower than that in
tension. This phenomenon is called:
The answer is: A
A. Superplastic forming
2. Iron forms bbc structure (alpha iron) B. Superplasticity
below 912’C and above C. Barreling
A. 1194°C D. Bauschinger effect
B. 1294°C
The answer is: D
C. 1394°C
D. 1494°C 7. The hardness of materials at
elevated temperatures is important
The answer is: C
in applications in which higher
3. There are two types of dislocations. temperatures are involved, such as
A. Grain boundaries the use of cutting tools in machining
B. Edge and screw and of dies in hot-working and
C. Work hardening or strain casting operations.
hardening A. Hot hardness
D. Polycrystals B. Cyclic stress
C. Fatigue failure
The answer is B D. Stress amplitude
4. The process in which, at a certain The answer is: A
temperature range, new equiaxed
and strain free gains are formed, 8. The alignment of inclusions during
replacing the older grains, is called: plastic deformation leads to:
A. Recrystallization A. Strain aging
B. Grain growth B. Mechanical fibering
C. Diffusion C. Strain aging
D. Orange peel D. Blue brittleness

The answer is: A The answer is: B

5. The stress af which this
phenomenon occurs is known as
the:
A. Linear elastic behaviour
B. Engineering stress or nominal
stress
C. Yield stress
9. The beam will then acquire a new
radius of curvature, in order to
balance the internal forces. Such
disturbances of residual stresses
lead to:
A. Oxygen
B. Warping of parts
 C. Temperature gradient 14. Involves bending, twisting and
D. Stress-relief annealing similar non-symmetrical dimension
changes.
The answer is: B
A. Quench cracking
10. Results from thermal cycling and B. Distortion
causes a number of surface cracks, C. Size distortion
specially in tools and dies for casting D. Shape distortion
and metal working operations.
The answer is: D
A. Shrink fits
B. Thermal fatigue 15. Obtained from distinct second phase
C. Thermal shock particles dispersed throughout a
D. Anisotropy of thermal expansion base material known as
A. Aging
The answer is: B
B. Age hardening
11. It can occur along grain boundaries C. Precipitation hardening
of metals as: D. Dispersion hardening
A. Intergranular corosion
The answer is: D
B. Crevice corrosion
C. Galvanic corrosion 16. Parts is heated using boron-
D. Stress-corrosion cracking containing gas or solid in contact
with part.
The answer is: A
A. Carbonitriding
12. Are important in applications such as B. Cyaniding
soldering where low temperatures C. Nitriding
may be required to prevent thermal D. Boronizing
damage to parts during joining
The answer is: D
A. Liquidus
B. Solidus 17. Parts to be heat-treated move
C. Eutectic point continuously through the furnace on
D. Solvus conveyors of various designs that
use trays, belts, chains, and other
The answer is: C
mechanisms.
13. Is very hard, wear resistant, and A. Continuous furnaces
brittle because of the the presence B. Salt-bath furnace
of large amounts of iron carbide. It C. Fluidized beds
is obtained either by cooling gray D. Induction heating
iron rapidly or by adjusting the
The answer is: A
composition by keeping the carbon
and silicon content low 18. The chemical by-product of cake are
A. Nodular iron used in the making of
B. While Cast Iron A. generate the high level of heat
C. Malleable Iron B. carbon monoxide
D. Ferritic malleable iron C. Plastics and chemical compounds

The answer is: B

 D. Remove impurities from the The answer is: D
moiten iran
24. Cover a wide range of materials,
The answer is: C from the more common metals such
as-aluminum, copper, and
19. Is a receptacle used for transfering
magnesium to high strength high
and pouringg moiten metal.
temperature alloys. Such as those of
A. Ladle
tungsten, tantalum, and
B. Pale
molybdenum.
C. Contour
A. Nonferrous metals and alloys
D. Handle
B. Aluminum
The answer is: A C. Magnesium
D. Copper
20. Was first developed for casting on-
ferous metal strip. The answer is: A
A. Killed steel
25. Use in aircraft and missile
B. Continuous casting
components, material handing
C. Strand casting
equipment, portable power tools.
D. Continuous casting
A. Porous Aluminum
The answer is: C B. Magnesium
C. Copper
21. Cause temper embrittlement D. Bras
A. Antimony
B. Arsenic The answer is: B
C. A and B
26. Copper is found in several types of
D. None of these
ores. The most common being:
The answer is: C A. Sulfide ores
B. Pyrite ore
22. Are processed specially to have a C. Bauxite ore
mixed ferrite and martensite D. Colide ore
structure.
A. Dual-phase steels The answer is: A
B. Stainless steels
27. An alloy of iron and nickel.
C. Weathering steels
A. Monel K-500
D. Structural-grade alloy steels
B. Hastelloy C-4
The answer is: A C. Hastelloy
D. Invar
23. Stainless steels that their main
application is in aircraft and The answer is: D
aerospace structural components.
28. There are four refractory metals:
A. Austenitic stainless steels
They are called refractory because
B. Ferritic stainless steel
of their high melting point.
C. Martensitic stainless steels
A. Molybdenum
D. Precipitation-hardening stainless
B. Niobium
steels
C. tungsten and tantalum
 D. All of these D. Polyvinyl chloride

The answer is: D The answer is: B

29. In nucdear and x-ray application. It 34. Among the oldest of the raw
is used because of its low neutron materials used for making ceramics
absorption. is:
A. Unalloyed Beryllium A. Ceramics
B. Zirconium B. Ceramics
C. Lead C. Clay
D. Zinc D. Kaolin

The answer is A The answer is: C

30. Is an alloying element for dental 35. Contain at least 50 percent silica:
alloys and for Bronze, titanium and amorphous structure: good thermal-
zirconium. shock resistance and strong
A. Babbit A. Silica
B. Tin alloys B. Glasses
C. Tin C. Glass ceramics
D. Tin-lead D. Graphite

The answer is: C The answer is: B

31. Are made of natural organic 36. Commonly used bioceramics are
materials from animal and vegetable A. Porcelain
products. B. Silica fibers
A. Plastics C. Bioceramics
B. Polymer D. Aluminum oxide and silicon
C. Cellulose nitride
D. Bakelite
The answer is: D
The answer is: A
37. The mean diameter of fibers used in
32. The crystalline region in polymers reinforced plastics is usually:
are called: A. Less than 0.001 mm
A. Amorphous B. Less than 0.002 mm
B. Crystallites C. Less than 0.003 mm
C. Crystallization shrinkage D. Less than 0.004 mm
D. Elastomer
The answer is: A
The answer is: B
38. The residue from catalytic crackers
33. Are expensive, have generally in petroleum refining.
average properties and are A. E-CR
somewhat brittle. B. Pyrolysis
A. Polypropylenes C. Rayon and pitch
B. Polystyrenes D. Aramids
C. Polysulfones
The answer is: C
39. Commonly used for tops, was The answer is: C
developed in the 1920’s
44. Is usually rectangular in cross-
A. Formica
section and is rolled into plates and
B. Epoxies
sheet.
C. Reinforced plastics
A. Bloom or slab
D. Ceramic matrix
B. Bloom
The answer is: A C. Slab
D. Billets
40. Are the channels that carry the
molten metal from the sprue to the The answer is: C
mold cavity, or connect the sprue to
45. A thick ring is expanded into a large
the gate.
diameter ring with a reduced cross-
A. Sprue
section
B. runners
A. Ring-rolling
C. gates
B. Thread rolling
D. All of these
C. Forming tap
The answer is: B D. Rotary tube piercing

41. Are made of two or more different The answer is: A

materials, such as sand, graphite
46. Some of the materials flows outward
and metal, combining the
and forms a
advantages of each material.
A. Impression-die forging
A. Expendable molds
B. Flash
B. Permanent molds
C. Fullering
C. Composite molds
D. Edging
D. Sand casting
The answer is: B
The answer is: C
47. A solid rod or tube is subjected to
42. Which are placed in molds to carry
radial impact forces by a set o
off gases produced when the molten
reciprocating dies,
metal comes into contact with the
A. Incremental Forging
sand in tie mold and core.
B. Isothermal forging or hot-die
A. Two-piece mold
forging
B. Cares
C. Swaging
C. Vents
D. Radial forging or swaging
D. Pattern
The answer is: C
The answer is: C
48. an operation, developed between
43. Is use to make molds for casting
A.D. 1000 and 1500, in which the
such as titanium and zirconium
cross-section of solid rod, wine or
A. Shell-mold casting
tubing is reduced or change in shape
B. Composite molds
by puling through a die.
C. Rammed graphite molding
A. Drawing
D. Expendable pattern
B. Indirect extrusion
 C. Hydrostatic extrusion D. Laser forming
D. Lateral or side extrusion
The answer is: D
The answer is: A
54. The powder is feed into the roll gap
49. Is a thin edge or ridge. in a two-high rolling mill, and is
A. Blurr compacted into a continuous strip at
B. Punching speeds of up to 0.5 m/s.
C. Shearing A. Hot isostatic pressing
D. Blanking B. Injection molding
C. Roll compaction
The answer is: A
D. Compacted by extrusion
50. A contour is cut by producing a
The answer is: C
series of overlapping slits or
notches. 55. ls expensive. It is used in extreme
A. Nibbling temperature.
B. Shaving A. Titanium
C. Cutoff B. Babbit B23-46T
D. Dinking C. Babbit23-49
51. An important factor that infuences D. Hastelloy B
sheet-metal forming is:
The answer is: A
A. Forming
B. Anisotropy 56. Involves heating the part to an
C. Forming-limit diagram elevated temperature in a controlled
D. Bend allowance environment. A process similar to
the sintering employed in powder
The answer is: B
metallurgy:
52. Is a process in which the wall A. Jiggering
thickness of a drawn cup is made B. Hot pressing or pressure
constant by the pushing af the cup sintering
through ironing rings. C. Firing
A. Drawbeads D. Nanophase ceramics
B. Ironing
The answer is: C
C. Redrawing
D. Embossing 57. Is carried out at a temperature from
10 C to 20’c
The answer is: B
A. Centrifugal casting
53. Involves the application of laser B. Pottingg
beams in specific regions of a part, C. Encapsulation
in order to induced steep thermal D. Solid-phase forming
gradients through the thickness of
The answer is: D
the sheet
A. Magnetic pulse forming 58. Cutting forces can be measured by
B. Explosive forming using suitable _____ mounted on
C. Peen forming the machine tool.
 A. Shaving
B. Dynamometers or force
transducers
C. Wean temperature
D. Thermocouples
The answer is: B
59. Since cemented carbide tools are
relatively brittle, a corner angle at
the cutting edge is desired.
A. 70°
B. 80°
C. 90°
D. 100°
The answer is: C
60. Commonly known as Satellite tools.
A. Molybdenum and Tungsten
B. Cast-cobalt alloys
C. Cast-cobalt alloys
D. Carbide or cemented of
sintered carbide
The answer is: B
61. Is used when good surface finish
and dimensional accuracy are
required, particularly with soft
nonferrous alloys and abrasive non-
metallic materials.
A. Cermets
B. Cubic boron nitride
C. Silicon-nitride based ceramics
D. Diamond
The answer is: D
62. The side rake angle is more
important than the although the
latter usually controls the direction
of chip flow.
A. Rake angles
B. Back rake angle
C. Relief angles
D. Cutting-edge angles
The answer is: B
63. Maximum spindle speeds are usually
_______ but may be only about 200
rpm for large lathe.
A. 2000 rpm
B. 2100 rpm
C. 2200 rpm
D. 2300 rpm
The answer is: A
64. These machines are designed for
high-production. rate machining of
screws and similar threaded parts.
A. Tracer lathes
B. Automatic lathes
C. Automatic Bar Machines
D. Turret lathe
The answer is: C
65. Are used in a large workpieces that
cannot be easily be handled
manually.
A. Gang-drilling machine
B. Turret-type drilling machines
C. Radial drilling machine tools
D. Multiple-spindle drilling
machines
The answer is: C
66. Are used for finishing holes to an
exact tapers.
A. Expansion reamers
B. Adjustable reamers
C. Taper reamers
D. Roughing reamers
The answer is: C
67. The maximum chip thickness is at
the end of the cut. The advantages
are that tooth engagement is not a
function of workpiece surface
characteristics.
 A. Slab milling or peripheral 72. The cutting edges of an originally
milling sharp grain become dull by attrition,
B. Conventional milling or up developing a wear flat that i similar
milling to flank wear in cutting tools.
C. Climb milling or down milling A. Grinding wheel
D. Face milling B. Attritious wear
C. Dressing
The answer is: B D. Loading

The answer is: B

68. Cutting speeds of milling typically
ranges from 73. Is a high-production process for
A. 30 m/min to 3000 m/min continuously grinding cylindrical
B. 30 m/min to 3100 m/min surfaces in which the workpiece is
C. 30 m/min to 3200 m/min supported not by centers or chucks,
D. 30 m/min to 3300 m/min but by a blade.
A. Thread grinding
The answer is: A B. Internal grinding
C. Centerless grinding
69. Cutting speed in sawing is usually D. Through-feed grinding
range up to
A. 60 m/min. The answer is: C
B. 70 m/min 74. Material is removed from a surface
C. 80 m/min by microchipping and erosion with
D. 90 m/min fine abrasive grains in a slurry.
The answer is: D A. Chatter
B. Bursting speed
70. Has the advantages of low cost and C. Bursting speed
good damping capacity, but is D. Ultrasonic machining
heavy.
A. Gray iron The answer is: D
B. Polymer concrete 75. Was developed based on the
C. Ceramic observation that chemicals attack
D. Composites metals and etch them, thereby
removing small amounts of material
The answer is: A from the surface.
A. Chemical machining
71. The size of an abrasive grain is B. Chemical milling
identified by: C. Chemical blanking
A. Grit number D. Photochemical blanking
B. Vetrified, resinoid, rubber
and metal The answer is: A
C. Ceramic bond
76. Is high-velocity electrons, which
D. Resinoid
strike the surface of the workpiece
and generate heat.
The answer is: A
 A. Electron-beam machining D. Cracks
B. Laser-beam machining
The answer is: A
C. Plasma-arc cutting
D. Abrasive water-jet machining 81. Brazing is performed by first heating
the joint with the torch, then
The answer is: A
depositing the brazing rod or wire in
77. Are used to supply additional the joint.
material to the weld zone during A. Brazing
welding. B. Flux
A. Filler materials C. Wetting agents
B. Pressure gas welding D. Torch brazing
C. Arc welding
The answer is: D
D. Sheilded metal-arc welding
82. Are easy to solder.
The answer is: A
A. Copper and gold
78. The arc is started between the B. Aluminum and stainless
electrode tip and bottom of the part steels
to be weld using for very thick C. Adhesive bonding
welded joints. D. Natural adhesive
A. Electroslag Welding
The answer is: A
B. Tungsten electrode
C. TIG welding 83. Is one of the oldest known metals, it
D. GTAW process has been th base of any alloys, as
well as being used in a relative pure
The answer is: A
form.
79. The heat required for welding is A. Cold working
generated through, as the name B. Age hardening
implies, friction at the interface of C. Copper Alloys
the two components being joined. D. Copper
A. Cold welding
The answer is: C
B. Ultrasonic welding
C. Friction welding 84. Is a method of joining without using
D. Inertia friction welding fasteners.
A. Crimping
The answer is: C
B. Snap-In fasteners
80. Is important not only because of its C. Shrink and Press Fits
effects on the strength and D. Ultrasonic welding
appearance of the weld, but also
The answer is: A
because it can signal incomplete
fusion on the presence of inclusion 85. Friction can also be reduced by
in multiple-layer welds. subjecting the tool-or-die workpiece
A. Weld profile inter-face to:
B. Undercutting A. Ultrasonic vibrations
C. Overlap
 B. Forces or dimensional The answer is: A
changes
C. Ring compression test
D. Wear 91. Is associated with creep, decreasing
stress at a constant strain.
The answer is: A
A. Red Shortness
86. This is a wide used lamellar solid B. Relaxation
lubricant. C. Residual Stress
A. Molybdenum Disulfide D. Rimmed Steel
B. Oxalate
The answer is: B
C. Shot peening
D. Laser peening

The answer is: A 92. Is the heating of certain steels

above the transformation range and
87. Is a thermochemical process.
then quenching, for the purpose of
A. Chemical vapour deposition
increasing the hardness.
B. Ion implant
A. Graphitizing
C. Diffusion coating
B. Hardening
D. Electroplating
C. Malleabilizing
The answer is: A D. Normalizing

88. Producing a planar surface: The answer is: B

A. Etching
93. Load of 60 kg for extremely hard
B. Planarization
metals, such as tungsten carbide.
C. Diamond sawing
A. Rockwell B
D. All of these
B. Rockwell C
The answer is: B C. Rockwell A
D. Rockwell D

The answer is: C

89. Is an aging at moderately elevated
temperature expedites the process. 94. Molybdenum steels with Chromium.
A. Age hardening A. 43XX
B. Artificial aging B. 46XX
C. Alloy C. 46XX and 48XX
D. Alloying element D. 47XX

The answer is: B The answer is: A

90. Is that part of the carbon content of 95. Chromium molybdenum

steel or iron that is in the form of A. 33XX
graphite or tempera carbon. B. 40XX
A. Free Carbon C. 41XX
B. Hard Drawn D. 43XX
C. Homogeneous Material
The answer is: C
D. Izod test
96. Were developed for structural uses 100. Produce, ductile, and easily
where light weight is important, machined castings at low cost in
such as in the transportation quantity.
industry, but they are also used in A. White cast iron
other structures. B. Malleable iron
A. Carbon, 60-95 points C. Wrought Iron
B. Wrought alloy steel D. Chilled iron
C. Alloys
D. Low-alloy structural steels The answer is: B

The answer is: D

97. Strengthens unquenched and

annealed steels, toughens steel and
simplifies heat treatment by
lessening distortion.
A. Nickel
B. Selenium
C. Silicon
D. Tantalum

The answer is: A

98. For automotive connecting rods and

axles, aircraft parts and tubing
A. AISI 4063
B. AISI 4130, 4140
C. AISI 4340
D. AISI 4640

The answer is: B

99. In surface hardening by nitriding,

the machined and heat-treated part
is placed in a nitrogenous
environment, commonly ammonia
gas, at temperature much lower
than those used in the previously
described process, say 1000°F or
somewhat less.
A. Gas carburizing
B. Liquid carburizing
C. Cyaniding
D. Nitriding

The answer is: D