Test 9 Froilan Jay Manigos BSEE3

1. May be used for either die castings or sand castings for such articles as automotive
parts ,building hardware, padlocks, toys, and novelties.
A. Monel
B. Zemak-5
C. C.Babbit23-49
D. Hastelloy B
The answer is: B

2. One common type of three-phase reation is known as:

A. Crystals
B. Exothermic Reaction
C. Endothermic Reaction
D. Eutectic

The answer is: D

3. The second mechanism of plastic deformation is:
A. Anistropic
B. Twinning
C. Slip System
D. Ductile

The answer is: B

4. When brought into close atomic contact with certain low-melting point metals, a normally
ductile and strong metal can crack under very low stress.
A. Grain-boundary embrittlement
B. Grain-boundary sliding
C. Liquid-boundary embrittlement
D. Solid-metal embrittlement
The answer is: A
5. The electrical conductivity of the semiconductors can be substantially improved by a process
known as:
A. Warm-working
B. Homologous temperature
C. Doping
D. Diffusion
The answer is: C
6. Is essentially a measure of the slope of the elastic portion of the curve.
A. Modulus of Elasticity
B. Poisson’s Ratio
C. Ductility
 D. Toughness
The answer is: A
7. A commonly used test method for brittle materials
A. Shear strain or modulus of rigidity
B. Bend or flexure test
C. Modulus of rupture
D. Hardness
The answer is: B
8. The specimen eventually fails by necking and fracture.
A. Endurances limit or fatigue limit
B. Creep
C. Rupture or creep rupture
D. Stress relaxation
The answer is: C
9. Under tensile stress, cracks propogate rapidly, causing what is known as:
A. Granular
B. Brittle Structure
C. Defects
D. Catastrophic failure
The answer is: D
10. In the form of machining tool marks, arc strikes, or contact damage to external forces.
A. Gray cast Iron
B. Weldability
C. Fracture Toughness
D. Manufacturing defects
The answer is: D
11. Materials with high conductivity, such as metals, are generally referred to as:
A. Low-expansion alloys
B. Invar effect
C. Conductors
D. Dielectric Strength
The answer is: C
12. When protective film is scratched and exposes the metal underneath a new oxide film begins to
form.
A. Tool and die materials
B. Oxidation
C. Passivation
D. Viscosity
The answer is: C
13. Between 1394 degrees Celsius and 912 degrees Celsius iron undergoes a polymorphic
transformation from the bbc to fcc structure.
A. Gamma iron or austenite
 B. Cementite or Carbide
C. Cementite
D. Pearlite
The answer is: A
14. If magnesium or cesium is also added to the liquid just prior to solidification, the graphite will
form as smooth-surface spheres.
A. Pearlitic malleable iron
B. Compacted-Graphite Iron
C. Nodular cast Iron
D. White cast Iron
The answer is: C
15. It is a measure of the depth of hardness that can obtain by heating and subsequent quenching.
A. Retained austenite
B. Mechanical Properties
C. Tempering
D. Hardenability
The answer is: D
16. A typical maraging steel may contain 18% in addition to other elements, and aging is done at?
A. 450 degrees Celsius
B. 460 degrees Celsius
C. 470 degrees Celsius
D. 480 degrees Celsius
The answer is: D
17. To avoid excessive softness from the annealing of steels, the cooling cycle may be done
completely in still air.
A. Full annealing
B. Normalizing
C. Process annealing
D. Stress-relief annealing
The answer is: B
18. A typical US percentage car contains about 800 kg (1750 lb) of steel, accounting for about:
A. 55% to 60% of its weight
B. 55% to 65% of its weight
C. 55% to 70% of its weight
D. 55% to 75% of its weight
The answer is: A
19. Is used as a flux
A. Dolomite
B. Charging the furnace
C. Blast furnace
D. Pig Iron
The answer is: A
20. In steelmaking the sharping process is being rapidly replaced by:
A. Vacuum furnace
B. Continuous Casting
C. Ingots
D. Soaking Pits
The answer is: B
21. Improves strength and hardness at elevated temperatures.
A. Chromium
B. Cobalt
C. Copper
D. Lead
The answer is: B
22. Also called mild steel, has less than 0.30% carbon. It is generally used for common industrial
products such as bolts, nuts, sheet, plate, and tubes and for machine components that do not
require high strength.
A. Low Carbon Steel
B. Medium Carbon Steel
C. High Carbon Steel
D. Resulfurized and Phosphorized carbon steels
The answer is: C
23. Austenitic steels are hardened by:
A. Cold Working
B. Hot Working
C. Ice Working
D. Medium Working
The answer is: A
24. Are the most highly alloyed tool and die steels. First developed in the early 1900s, they maintain
their hardness and strength at elevated operating temperatures.
A. Tool and Die Steels
B. High Speed steels (HSS)
C. Molybdenum (M-Series) and Tungsten(T-series)
D. M- Series
The answer is: B
25. The most common copper alloys are:
A. Brasses and Bronzes
B. Bronze
C. Red Bass
D. Cartilage Brass
The answer is: A
26. Used in electromagnetic applications such as solenoids.
A. Nickel
B. Superalloys
 C. Nickel Alloys
D. Monel
The answer is: C
27. Major applications of supperalloys are in
A. Jet engines
B. Gas Turbines
C. A and B
D. Steam engines
The answer is: C
28. Columbium is also referred to as:
A. Molybdenum
B. Titanium and Zirconium
C. Mineral molybdenite
D. Niobium
The answer is: D
29. Is also used for dumping sound and vibrations, in radiation shielding against x-rays, in
ammunition as weights and in chemical industry.
A. Unalloyed Beryllium
B. Zirconium
C. Lead
D. Zinc
The answer is: C
30. Typical applications include jewelry, coinage, reflectors.
A. Cassiterite
B. Pewter
C. Gold, Silver and platinum
D. Gold
The answer is: D
31. Are long chain molecules.
A. Ethylene
B. Acetylene
C. Polyethylene
D. Polymers
The answer is: D
32. Plastics do burn are rigid and dimensionally stable and they have high resistance to heat, water,
electricity and chemicals.
A. Carbonate
B. Nylon
C. Vinyl chloride
D. All of these
The answer is: D
33. Although brittle are rigid and dimensionally stable and they have high resistance to heat, water,
electricity and chemicals.
A. Alkyds
B. Aminos
C. Epoxies
D. Phenolics
The answer is: D
34. High Hardness, moderate strength; most widely used ceramic; cutting tools, abrasives, electrical
and thermal insulation.
A. Corundum or emery
B. Flint
C. Feldspar
D. Alumina
The answer is: D
35. Most glasses contain more than
A. 50% Silica
B. 55% Silica
C. 60% Silica
D. 65% Silica
The answer is: A
36. Hardness of glasses, as a measure of resistance to scratching ranges from
A. 5 to 7 on the Mohs scale
B. 5 to 8 on the Mohs Scale
C. 5 to 9 on the Mohs Scale
D. 5 to 10 on the Mohs Scale
The answer is: A
37. Porosity in casting may be caused by :
A. Solidification time
B. Shrinkage
C. Microporosity
D. Pickling
The answer is: B
38. Are among the toughness fibers; they have very high specific strengths.
A. E-CR
B. Pyrolysis
C. Rayon and Pitch
D. Aramids
The answer is: D
39. Carbon matrix composites retain much of their strength up to
A. 2200 degrees Celsius
 B. 2300 degrees Celsius
C. 2400 degrees Celsius
D. 2500 degrees Celsius
The answer is: D
40. A test method for fluidity using a
A. Aspiration
B. Choke
C. Castability
D. Spiral Mold
The answer is: D
41. Is used as a cohesive agent to bond agent to bond sand particles
A. Clay
B. Chromite
C. Green Mold Sand
D. Green Mold sand
The answer is: A
42. These are the recesses that are added to the pattern to support the core and to provide vents
for the escape of gases
A. Core prints
B. Chaplets
C. Jolting
D. Hand Hammering
The answer is: A
43. Tensions can be applied to the strip either at the entry zone known as:
A. Draft
B. Back Tension
C. Front Tension
D. Steckel rolling
The answer is: B
44. To improve flatness, the rolled strip is passed through a series of
A. Leveling rolls
B. Wavy edges
C. Alligatoring
D. Gage Number
The answer is: C
45. In the _______, the tube and an internal mandrel undergo a reciprocating motion
A. Mannesmann process
B. Tube Rolling
C. Pilger Mail
D. Osprey Process
The answer is: C
46. The coining process is also used with forgings and with other products, to improve surface finish
and to impart the desired dimensional accuracy.
A. Blocking
B. Flashless
C. Coining
D. Sizing
The answer is: D
47. Is generally defined as the capability of a material to undergo deformation without cracking.
A. Tube Swaging
B. Parting Line
C. Draft Angles
D. Forgeability
The answer is: D
48. Are used in extruding nonferrous metals, especially aluminum.
A. Coaxing extrusions of cladding
B. Square dies
C. Hot extrusion
D. Glass
The answer is: B
49. Punching a number of holes in a sheet.
A. Piercing and Blanking
B. Perforating
C. Parting
D. Notching
The answer is: B
50. GraSeveral operations on the same strip may be performed in one stroke at one station.
A. Subpress dies
B. Tailor-Welded blanks
C. Compound dies
D. Progressive dies
The answer is: C
51. Bending of relatively short pieces.
A. Bending
B. Anisotropy
C. Roll bending
D. Bending in a 4-slide machine
The answer is: D
52. Process have been developed to produce sheet- type products by directly depositing metal onto
preshaped forms or mandrel.
A. Electroforming
B. Hydroform or fluid-forming process
C. Spinning
 D. Conventional spinning
The answer is: A
53. Produces a liquid-metal stream by injecting molten metal through a small orifice.
A. Atomization
B. Electrolytic deposition
C. Screening
D. Aspect Ratio
The answer is: A
54. Is a process whereby a slug of a lower melting point metal is placed against the sintered part
and the assembly is heated to a temperature sufficient to melt the slug.
A. Infiltration
B. Wetting agent
C. Plasticizer
D. Deflocculent
The answer is: A
55. The most common forming process.
A. Oxide powder in tube
B. Structural-foam molding
C. Blow molding
D. Rotational molding
The answer is: A
56. Are usually formed with ductile materials at high cutting speeds and/or high rake angles.
A. Continuous chips
B. Primary shear zone
C. Secondary shear zone
D. Chip- breaker
The answer is: A
57. Two main causes of chipping are:
A. Flank wear
B. Crater wear
C. Chipping
D. Mechanical shock and Thermal fatigue
The answer is: D
58. Usually are in the form of disposable tips.
A. Ceramics
B. Tool Steels
C. Ceramics
D. Coated tools
The answer is: A
59. Although a supply of sharp or resharpened tools is usually available from tool changing
operations are time consuming and inefficient. The need for a more effective method has led to
the development______, which are individual cutting tools with several cutting points.
 A. Inserts
B. Coated Tools
C. Diamond-coated tools
D. Ceramic
The answer is: A
60. To produce various shapes for functional purposes or for appearance.
A. Turning
B. Facing
C. Form tools
D. Boring
The answer is: C
61. Slides along the ways and consist of an assembly of the cross slide, tool post and apron.
A. Carriage
B. Cross-slide
C. Apron
D. Headstock
The answer is: A
62. Is basically a longitudinally-split tapered bushing. The workpiece, which generally has a
maximum diameter of 1 inch is placed inside.
A. Three jaw chuck
B. Four jaw chuck
C. Power chucks
D. Collet chuck
The answer is: D
63. The workpiece is mounted on a table that can be moved horizontally in both the axial and radial
directions.
A. Horizontal boring machines
B. Center drill
C. Spot drill
D. Spade drill
The answer is: A
64. Removes a small amount of material from the surface of the holes.
A. Counterboring
B. Countersinking
C. Spot facing
D. Reaming
The answer is: D
65. Are used in large diameter holes.
A. Finishing reamers
B. Tap
C. Tapered taps
D. Collapsible taps
 The answer is D
66. Used for slotting and slitting.
A. End milling
B. Straddle milling
C. Form milling
D. Circular cutters
The answer is: D
67. Cutting speeds for broaching are relatively low ________seldom exceeding 50 fpm.
A. 25 to 20 fpm
B. 25 to 18 fpm
C. 25 to 16 fpm
D. 25 to 18 fpm
The answer is: A
68. Have continuous, long, flexible blades and have a continuous cutting action.
A. Cold sawing
B. Band saws
C. Friction sawing
D. Filing
The answer is: B
69. Is also being used to assemble machine tools which normally utilized mechanical fastening and
welding.
A. Granite-epoxy composite
B. Stiffness
C. Resin bonding
D. Force vibration
The answer is: C
70. Using powder metallurgy techniques, the abrasive grains are bonded to the periphery of a metal
wheel to depths of:
A. 6mm
B. 7mm
C. 8 mm
D. 9 mm
The answer is: A
71. It consist of pressing a metal roll on the surface of the grinding wheel, which is usually a vitrified
wheel.
A. Diamond point tool
B. Star shaped steel disks
C. Electrical discharge and Electrochemical
D. Crush dressing
The answer is: D
72. Are used for grinding single point or multipoint tools and cutters, including drills.
A. Infeed grinding
 B. End-feed grinding
C. Universal tool and cutter grinders
D. Tool post grinders
The answer is : C.
73. Wire brushing speed ranges from:
A. 1750 rpm to 3500 rpm
B. 1750 rpm to 3600 rpm
C. 1750 rpm to 3700 rpm
D. 1750 rpm to 3800 rpm
The answer is : A
74. Is basically the reverse of electroplating.
A. Electrochemical machining
B. Electrochemical grinding
C. Electrochemical honing
D. Spark-erosion machining or electrodischarge machining
The answer is: A
75. For manufacturing these components usually involve chemical etching processes on a very fine
scale.
A. Plasma-arc cutting
B. Abrasive water jet machining
C. Abrasive- jet machining
D. Micromachining
The answer is: D
76. The weld arc is shielded by a granular flux, consisting of lime, silica, manganese oxide, calcium
fluoride and other compounds.
A. SMAW process
B. Submerged arc wielding
C. Metal Inert Gas(MIG) welding
D. Spray Transfer
The answer is: B
77. Uses an arc in a shielded atmosphere of hydrogen. The arc is between two tungsten or carbon
electrodes.
A. Atomic hydrogen welding
B. Plasma-arc wielding
C. Thermit welding
D. Electron-beam welding
The answer is: A
78. Is a modification of spot welding wherein the electrodes are replaced by rotating wheels or
rollers.
A. Resistance seam welding
B. High-frequency resistance welding
C. Resistance Projection welding
 D. Flash welding
The answer is: A
79. May develop because of shrinkage of the restrained components in the structure during cooling.
A. Hot cracks
B. Cold cracks
C. Lamellar tears
D. Residual stress
The answer is: C
80. Is prepared as it is in fusion welding. While an oxyacetylene torch with an oxidizing flame is
used, filer metal is deposited at the joint rather than by capillary action.
A. Diffusion brazing
B. Braze welding
C. Soldering
D. Capillary Action
The answer is: B
81. Adhesive which may be thermoplastics.
A. Inorganic adhesive
B. Synthetic organic adhesives
C. Chemically reactive
D. Pressure sensitive
The answer is: B
82. Is the direction of the predominant surface pattern and is usually visible to the naked eye.
A. Flaws
B. Lay
C. Roughness
D. Waiveness
The answer is: B
83. Is caused by chemical or electrochemical reactions between the surfaces and the environment
A. Abrasive wear
B. Hardness
C. Corrosive wear
D. Fatigue wear
The answer is: C
84. Internal Cylindrical surfaces are burnished by a similar process.
A. Roller Bushing
B. Ballizing
C. Explosive hardening
D. Cladding
The answer is: B
85. Is done by chemical reaction and without the use of an external source of electricity
A. Chromium plating
B. Electroless plating
 C. Electroforming process
D. Anodizing
The answer is: B
86. Is the stress for a specified deviation from the straight part of the stress strain curve.
A. Ultimate stress
B. Yield strength
C. Yield point
D. Elastic limit
The answer is: B
87. Is brittleness of metals at ordinary or low temperature.
A. Anisotropy
B. Brittleness
C. Charpy test
D. Cold shortness
The answer is: D
88. Is a material susceptibility to extreme deformation in rolling or hammering.
A. Killed steel
B. Rimmed steel
C. Machinability
D. Malleability
The answer is: C
89. Is increasing the hardness and strength by plastic deformation at temperature lower than the
recrystallization range.
A. Solution Heat Treatment
B. Stiffness
C. Strain Hardening
D. Temper
The answer is: C
90. For ferrous metals is the temperature interval during which austenite is formed during heating
A. Spheroidizing
B. Stress Relieving
C. Tempering
D. Transformation Range
The answer is: D
91. Carbon steels with free cutting (screw stock) steels.
A. 10XX
B. 11XX
C. X13XX
D. T13XX
The answer is: B
92. Tungsten steel
A. 6XXX
 B. 7XXX
C. 8XXX
D. 9XXX
The answer is: B
93. Chromium high carbon
A. 52XX
B. 61XX
C. 86XX
D. 92XX
The answer is: A
94. Such as stainless steels
A. High Carbon Alloy Series
B. High Alloy Steels
C. Aluminum
D. Boron
The answer is: B
95. Promotes fine grain structures, improves the ratio of endurance strength to ultimate strength in
medium carbon steels.
A. Titanium
B. Tungsten
C. Vanadium
D. Austenetic manganese
The answer is: C
96. Of iron base alloys is a process of surface or case is substantially harder than the core or inside
the metal.
A. Case hardening
B. Hardenability
C. Carburizing
D. Pack and Gas carburizing
The answer is: A
97. Is made by burning the carbon from molten iron and then putting the product through
hammering and rolling operations.
A. Wrought Iron
B. 0.1% Carbon
C. Cast Iron
D. Gray Cast Iron
The answer is: A
98. Is relatively expensive but where the environment is significantly corrosive or at high or quite
low temperatures.
A. Cast steel
B. Stainless steel
C. Malleable steel
 D. Manganese steel
The answer is: B
99. Bearings, gears, worm wheels, cam roller, decorative metal
A. Admiralty metal
B. Aluminum bronze
C. Beryllium Copper
D. Cartridge Brass
The answer is: B
100. Ordinary steel begins to lose strength significantly at about
A. 600-700 degrees F
B. 600-750 degrees F
C. 600-800 degrees F
D. 600-850 degrees F
The answer is : A