JOSE C.

FELICIANO COLLEGE FOUNDATION

Dau Exit, North Expressway, Dau, Mabalacat, Pampanga 2010
Telephone Nos. (045) 624-5211/(045) 624-5116
Website: www.jcfc.edu.ph Email Add: jcfc@pldtsl.net

INSTITUTE OF TEACHER EDUCATION

2nd Semester, A.Y. 2016-2017

MIDTERM EXAM SHIELDED METAL ARC WELDING

Name_______________________________________________________ Date:________________

Course title:___________________ Year:_______________ Score:_______________

DIRECTIONS:
 This exam contains 50 multiple choice questions, each worth 2 points.
 Encircle the correct answers for each question. Make sure that your answer is clearly marked. You
will not receive partial credit for any work done.

Erasures are considered as WRONG

1. Is a precious it is rare and valuable, and it is resists corrosion and oxidation, though not
as well as gold. it is the best thermal and electrical conductor for electrical application.

A. Silver B. Copper C. Aluminum D. None of these

2. A red-brown metal the chemical element of atomic number 29, is usage sheathing for
ships.

A. Silver B. Copper C. Brass D. Zinc

3. As a metal it is Very soft, but when it is combined with other elements or substances it
can be very strong and resistant to rus. is used in many forms, from pure metal to alloys
to compounds.

A. Zinc B. Silver C. Aluminum D Copper

4. A silvery-white, metal, the chemical element of atomic number 28.it is extensively used
for making stainless and other corrosion-resistant alloy such as Invar, Monel, Inconel and
the hastelloys.

A. Brass B. Platinum C. Zinc D. Nickel

Is used for decoration for its bright gold-like appearance, for applications where low
friction is required such as locks, gears, bearings, doorknobs, ammunition casings and
valves, for plumbing and electrical applications.

A. Platinum B. Zinc C. Brass D. Nickel

6. Is a metal it is called an essential trace element because very small amounts

of________are necessary.

A. Copper B. Platinum C. Zinc D. Silver

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7. It is dense, malleable, ductile, highly unreactive, precious gray-white transition metal
are called.

A. Copper B. Brass C. Nickel D. Platinum

8. It is used for cements; for adhesive, insulating, and friction tapes; and for crepe
_________ used in insulating blankets and footwear.

A. Brass B. Glass C. Rubber D. Porcelain

9. Is a ceramic material made by heating materials, generally including kaolin.

A. Rubber B. Porcelain C. Tin D. Lead

10. Is a chemical element with symbol “Fe” from Latin: ferrum)and atomic number 26.it is
a metal in the first transistion series.it is by mass the most common element on earth,
forming much of Earth’s outer and inner core.

A. Lead B. Iron C. Mica D. Platinum

11. It is the traditional base metal for organ pipes, and it is used as electrodes in the
process of electrolysis.

A. Tin B. Lead C. Mica D. Iron

12. (Sn), a chemical element belonging to the carbon family, group 14 (Iva) of the
periodic table. It is a soft, silvery white metal with a bluish tinge, known to the ancients in
bronze, an alloy with copper.

A. Tin B. Lead C. Mica D. Rubber

13. Is a transparent hard protective finish or film that is primarily used in wood finishing
but also for other materials.

A. Varnish B. Glass C. Latex D. Mica

14.Is a fine-grained, foliated, homogeneous metamorphic rock derived from an original

shale-type sedimentary rock composed of clay or volcanic ash through low-grade regional
metamorphism, It is the finest grained foliated metamorphic rock.

A. Slate B. Glass C. Latex D. Mica

15. Used in the following non-exhaustive list of products: packaging (jar for food, bottles
for drinks, flacon for cosmetics and pharmaceutical)

A. Glass B. Slate C. Mica D. Latex

16. The_______ group represents 37 phyllosilicate minerals that have a layered or platy
texture.the commercially important micas are muscovite and phlogopite.

A. Carbon B. Lead C. Mica D. Latex

17. SMAW stand for:

A. Smart Mammals Always Weld B. Stick Materials Arc Weld

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C. Stick Meta Arc Weld D. Shielded Metal Arc Weld

18. Fumes from stick electrode arc welding should always be:

A. Inhaled B. Vented C. Ignored D. Accepted

19. The proper shade lens for SMAW is:

A. 4 to 6 B. 5 to 9 C. 10 to 12 D. 14 to 17

20. Necessary protection includes all except:

A. Gloves B. Welding Helmet C. Lens D. Shorts sun-

glasses

21. Which of the following electrode coating provides shielding gas to protect the arc,
adjust slag pH level, provides both fluidity and solubility of the metal oxide.

A. Iron powder B. Mineral silicates C. Calcium fluoride D. Metal carbonates

22. Which of the following should be worn at all times when welding

A. PPE B. Welding gloves C. Eye glasses D. All of the

above

23. Attention must be also be place on the surroundings prior to welding, such as:

A. Shielding Gas B. Combustibles C. Hot metal D. All of the above

24. The length of wire protruding from the tip of the welding gun is called

A. Stick up B. Stick out C. Weld wire D. Arc length

25. Which of the following influence weld machine settings.

A. Metal type B. Metal thickness C. Wire diameter D. All the above

26. Which travel direction is preferred for thin metals .

A. Push B. Straight on C. Pull push of D. Push

pull

27. Which travel direction provides deeper penetration.

A. Push Straight on B. Pull C. Push out D. Push or straight

28. Which of the following is Not one of the five common weld joints.

A. Tee B. Corner C. Bead D. Lap

29. Amperage controls.

A. Penetration B. Arc length C. Wire feed speed D. Work angle

30. Which of the following should be considered when selecting an electrode.

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A. Electrode diameter B. Welding current& polarity C. Weld position D. All of
the above

31. Weld metal deposited should have approximately the same mechanical properties as
the________.

A. Flux coating slag B. Base metal C. Shielding gas D. Coating

32. Which this method of GMAW the filler metal is deposited when the wire touches the
work; approximately 20 to 200 times per second.

A. Short Circuit transfer B. Globular transfer C. Spray transfer D. None of the

above

33. What does the “8” represent, for the electrode E7018?

A. Electrode characteristics B. Tensile C. Strength electrode D.

Welding position

34. The primary weld parameter that controls penetration is.

A. Amperage B. Travel speed C. Arc length D. Voltage

35. What does the “E” represent, for the electrode E7018?

A. Electrode characteristic B. Tensile C. Electrode D. Welding position

36. What does the “70” represent, for the electrode E7018?

A. Electrode characteristic B. Electrode C. Tensile strength D. Welding position

37. What does the “1” represent, for the electrode E7018?

A. Electrode characteristic B. Tensile strength C. Electrode D. Welding position

38. The general rule for amperage setting for an 1/8” diameter electrode:

A. 80 amps B. 110 amps C. 125 amps D. 140 amps

39. As discussed in class the amperage setting for an 1/8” E7018 electrode is

A. 80 amps B. 110 amps C. 125 amps D. 140 amps

40. As discussed in class the amperage setting for an 1/8” E6011 electrode is:

A. 80 amps B. 110 amps C. 125 amps D. 140 amps

41. Knurled drive rolls are used for:

A. Hard wires B. Soft wires C. Flux/Metal cored wires D. none of the

above

42. U grooved drive rolls are used for:

A. Carbon steel B. Aluminum C. Flux-cord wires D. None of the

above

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43. The electrode travel angle from perpendicular to the plate in the direction of travel
should be:

A. 15 to 20 B. 25 to 45 C. 45 to 90 D. 180 to 360

44. When Smaw welding as the arc length increase.

A. Amps slight increase and volts decrease B. Amps greatly increase and volts
increase

C. Amps slightly decrease and volts increase D. Amps greatly decrease and volts
decrease

45. Two methods of striking an arc are:

A. Scratch & Sniff B. Scratch & tap C. Strike & scrap D. Scrap & strike

46. Attention must also be placed on the surroundings prior to welding, such as:

A. Shielding gas tanks B. Combustibles C. Hot metal D. All the above

47. The shielded metal arc welding power is

A. Constant voltage B. Variable voltage C. Constant current D. Variable current

48. The polarity that generally provides the deepest penetration is:

A. AC B. DCEP C. DCEN D. AC/DC

49. A characteristic of an E6011 electrode is:

A. High deposistion B. Deep penetration C. Requires close arc D. Heavy slag

50. A characteristic of E7018 electrode is:

A. Flat horizontal welding only B. Deep penetration

C. Low deposition D. DCEP or AC

Prepared: Approved:

Richard A. Manansala Farraday D. Valenton, MA SPED

College Faculty OIC, ITED

Approved by:

ATTY: Manuel M. Feliciano

President JCFC

Midterm answer key

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SMAW.