Manufacturing Processes and Metals

Test 8

1. Is primarily an alloy of nickel and copper.

A. Monel

B. Zemak-5

C. Babbit23-49

D. Hastelloy B

The answer is: A

2. The atoms are arrange in a regular geometric array known as:

A. Molecular structure

B. Lattice

C. Unit cell

D. Crystal structure

The answer is: B

3. A single crystal is:

A. Anistropic
B. Twinning

C. Slip system

D. Ductile

The answer is: A

4. At elevated temperatures, and in materials whose properties depend on the deformation rate, plastic
deformation also takes place by means of

A. Grain boundaries

B. Grain-boundary sliding

C. Polycrystals

D. Nucleation

The answer is: B

5. The ratio of working temperature and melting temperature is known as:

A. Warm-working

B. Homologous temperature

C. Doping

D. Dissemination

The answer is: B

6. The ratio of stress to strain in the elastic region is called:

A. Modulus of elasticity
B. Poisson's ratio

C. Ductility

D. Toughness

The answer is: A

7. The ratio of the shear stress to the shear strain in the elastic range is:

A. Shear strain or modulus of rigidity

B. Bend or flexure test

C. Modulus of rupture

D. Hardness

The answer is: A

8. Is the permanent elongation of a component under a static load maintained for a period of time.

A. Endurance limit or fatigue limit

B. Creep

C. Rupture or creep rupture

D. Stress relaxation

The answer is: B

9. An important factor in fracture is the presence of

A. Granular

B. Brittle fracture

C. Defects

D. Catastrophic failure

The answer is: C

10. A quantity that describes the resistance of a material to fracture or crack growth.

A. Gray cast iron

B. Weldability

C. Fracture toughness

D. Manufacturing defects

The answer is: C

11. Invar itself typically has a composition of 64% iron and

A. 32% nickel

B. 34% nickel

C. 36% nickel

D. 38% nickel

The answer is: C

12. Is exhibited in the corrosion resistance of aluminium, titanium, and stainless steels.

A. Tool and die materials

B. Oxidation

C. Passivation

D. Viscosity

The answer is: B

13. Is stable only at very high temperatures and is of no practical significance in engineering.

A. Alpha ferrite

B. Curie temperature

C. Hypoeutictoid

D. Delta ferrite

The answer is: D

14. The graphite in this structure is in the form of short, thick, and interconnected flakes having
undulating surfaces and round extremities.

A Pearlitic malleable iron

B. Compacted-Graphite Iron

C. Nodular cast iron

D. White Cast Iron

The answer is. B

15. The capability of an alloy to be hardened by heat treatment is called:

A. Retained austenite

B. Mechanical properties

C. Tempering

D. Hardenability

The answer is: D

16. This is a precipitation-hardening treatment for a special group of high-strength iron-base alloys.

A. Artificial aging

B. Natural aging

C. Cryogenic treatment

D. Maraging

The answer is: D

17. Is a term applied to the annealing of ferrous alloys generally low-and medium-carbon steels.

A. Full annealing

B. Normalizing

C. Process annealing

D. Stress-relief annealing
The answer is: A

18. Hot forgings and hot steel-mill products may have as a result, they may not respond a successfully to
heat treatment.

A. Continuous furnaces

B. Salt-bath furnace

C. Fluidized beds

D. Decarburized skin

The answer is: D

19. Limestone combines with the impurities and form a:

A. Flux

B. To flow as fluid

C. Fuel for plant operations

D. Battle

The answer is: D

20. Steel may also be melted in induction furnace from which the air has been removed. Because the
process removes gaseous impurities from the molten metal, vacuum melting produces high-quality
steels.

A. Vacuum furnace
B. Continuous casting

C. Ingots

D. Soaking pits

The answer is: A

21. Improve toughness, hardenability, wear and corrosion resistance, and high temperature strength; it
increases the depth of hardness penetration resulting from heat treatment, by promoting carburization.

A. Chromium

B. Cobalt

C. Copper

D. Lead

The answer is: A22. The latest numbering system for all metals has been developed cooperatively b
several organizations it is know as the:

A Unified Numbering System (UNS)

B. AISI

C. ASTM

D. SAE

The answer is: A

23. They are non-magnetic and have excellent corrosion resistance, but they are susceptible to stress
corrosion cracking.

A Austenitic stainless steels

B. Ferritic stainless steel

C. Martensitic stainless steels

D. Precipitation-hardening stainless steels.

The answer is: A

24. They are commonly used for forming and machining of metals.

A. Tool and die steels

B. High-speed steels (HSS)

C. Molybdenum (M-series) and Tungsten (T-séries)

D. M-series

The answer is: A

25. Good strength and resistance to corrosion at elevated temperatures; can be iron, cobalt, and nickel
base.

A. Superalloys

B. Titanium

C. Refractory materials

D. Precious metals

The answer is: A26. Can also be used as a solid lubricant in hot-metalforming operations.

A. Pure copper

B. Lead
c. Tin

D. Oil

The answer is: A

27. Are used in high-temperature applications, such as jet engine components, rockets, and nuclear
power plants, in food handling and equipment, in coins, and in marine applications.

A. Nickel

B. Superalloys

C. Nickel alloys

D. Monel

The answer is: C

28. Are important in high-temperature applications.

A. Nichrome

B. Sulfide and Oxide ores

C. Supperalloys

D. Monel K-500

The answer is: C

29. The main source of molybdenum is the:

A. Molybdenum
B. Titanium and Zirconium

C. Mineral molybdenite

D. Niobium

The answer is: C

30. An alloy of antimony and tin

A. Unalloyed Berylium

B. Zirconium

C. Lead

D. Zinc

The answer is: C

31. Is soft and ductile, and it has good corrosion resistance at any temperature.

A. Cassiterite

B. Pewter

C. Gold, silver and platinum

D. Gold

The answer is: D

32. Only carbon and hydrogen atoms are involved.

A Ethylene

B. Acetylene

C. Polyethylene

D. Polymers

The answer is: C

33. Plastics that do not burn:

A. Plasticizers

B. Fillers

C. Fluorocarbons

D. Lubricants

The answer is: C

34. Have excellent mechanical and electrical properties, and good dimensional stability, strong adhesive
properties and good resistance to heat and chemicals.

A. Alkyds

B. Aminos

C. Epoxies

D. PhenolicsThe answer is: C

35. A group of crystalline minerals consisting of aluminum silicates plus potassium, calcium, or sodium.
A Corundum or emery

B. Flint

C. Feldspar

D. Alumina

The answer is: C

36. The most common form of silica is:

A. Diamond

B. Quartz

C. Silicates

D. High speed steel

The answer is: B

37. Poisson's ratio of glass is from

A. 0.16 to 0.28

B. 0.16 to 0.30

C. 0.16 to 0.32

D. 0.16 to 0.34

The answer is: A

38. Is a function of the volume of a casting and its surface area.

A. Solidification time

B. Shrinkage

C. Microporosity

D. Pickling

The answer is: A

39. Fibers has elstic modulus of:

A 35 Gpa to 600 Gpa

B. 35 Gpa to 700 Gpa

C. 35 Gpa to 800 Gpa

D. 35 Gpa to 900 Gpa

The answer is: C

40. Are another important development in engineering materials because of their resistance to high
temperatures and corrosive environments.

A. Ant

B. Epoxies

C. Reinforced plastics

D. Ceramic matrix
The answer is: D

41. Use to describe the ease with which a metal can be cast to obtain a part with good quality.

A. Aspiration

B. Choke

C. Castability

D. spiral mold

The answer is: C

42. Clay is also known as:

A. Silica sand

B. Collapsibility

C. Mulling machine

D. Bentonite

The answer is: D

43. Are a popular type of mounted pattern in which two-piece patterns are constructed by securing each
half of one or more split patterns to the opposite side ofthe single plate.

A. Parting agent

B. Split patterns
C. One-piece pattern

D. Match-plate patterns

The answer is: D

44. Defined as the difference between the initial and final thickness.

A. Draft

B. Back tension.

C. Front tension

D. Steckel rolling

The answer is: A

45. Temper rolling is also known as:

A. Wire rods

B. Cold rolling

C. Pack rolling

D. Skin pass

The answer is: D

46. The diameter and thickness of tubes and pipes can be reduced by

A. Mannesmann process
B. Tube rolling

C. Pilger mill

D. Osprey process

The answer is: B

47. Essentially is a closed-die forging process typically used in minting coins, medallions, and jewelry.

A. Blocking

B. Flashless

C. Coining

D. Sizing

The answer is: C

48. Are necessary in almost all forging dies, in order to facilitate the removal of the part from the die.

A. Tube swaging

B. Parting line

C. Draft angles

D. Forgeability

The answer is: C

49. Coaxial billets are extruded together, provided that the strength and ductility of the two metals are
compatible.

A. Coaxing extrusion of cladding

B. Square dies

C. Hot extrusion

D. Glass

The answer is: A

50. Die cutting is a shearing process that consists of the following operations:

A Perforating

B. parting

C. notching and lancing

D. All of these

The answer is: D

51. Consisting of two or more pieces of flat sheet metal butt-welded together, these are becoming
increasingly important particularly to the automotive industry.

A. Subpress dies

B. Tailor-Welded blanks

C. Compound dies

D. Progressive dies

The answer is: B

52. In this procces plates are bent using a set roll.By adjusting the distance between the three
rolls,various curvatures can be obtained

A. Bending

B. Anisotropy

C. Roll bending

D. Bending in a 4-slide machine

The answer is: C

53. Is a pressworking process in which raised lettering or other designs are impressed in sheet material.

A. Drawbeads

B. Ironing

C. Redrawing

D. Embossing

The answer is: D

54. Has been widely used for ease of tool and workpiece accessibility.

A. Laser-assisted forming

B. Electrohydraulic forming

C. Honeycomb structure

D. C-frame
The answer is: D

55. An important development is the use of performed and sintered alloy powder compacts, which are
subsequently cold or hot forged to the desired final shapes.

A. Pressureless compaction

B. Sintering

C. Coining and sizing

D. Impact forging

The answer is: D

56. Shallow dish-shaped or highly embossed glass parts can be made by:

A. Blowing

B. Pressing

C. Spinning

D. Sagging

The answer is: D

57. Is a measure how thick the chip has become compared to the depth of cut.

A. Chips

B. Cutting-off

C. Slab-milling
D. Chip compression ratio.

The answer is: D

58. Is the term used to describe the breaking away of a small piece from th cutting edge of the tool, a
phenomenon similar to breaking the tip of a sharp pencil.

A Flank wear

B. Crater wear

C. Chipping

D. Mechanical shock and Thermal fatigue

The answer is: C

59. Ceramics are sintered at about:

A. 1600°F

B. 1700 F

C. 1800°F

D. 1900°F

The answer is: C

60. Has higher wear resistance than tungsten carbide but is not as tough.

A. Tungsten carbide B. Titanium carbide

C. Carbide

D. Diamond
The answer is: B

61. If the tool is fed at 90° to the axis of rotation, using a tool that is wider than the width of the cut, the
is called:

operation

A. Turning

B. Facing

C. Form tools

D. Boring

The answer is: B

62. Supports all major components of the lathe.

A. Lathes

B. Engine lathe .

C. Engine lathe

D. Bed

The answer is: D

63. Actuated pneumatically of hydraulically, are used in automated equipment for high production rates,
including loading of parts using industrial robots.
A. Three-jaw chuck

B. Four-jaw chuck

C. Power chucks

D. Collet chuck

The answer is: C

64. Are also available for cutting straight or tapered screw threads

.A. Screw thread

B. Tapered threads

C. Tapping

D. Solid threading dies

The answer is: D

65. Is done to provide a smooth bearing are on an otherwise rough surface at the opening of a hole
andnormal to its axis.

A. Counterboring

C. Spot facing

B. Countersinking

D. Reaming

The answer is: C

66. Are for tapping blind holes to their full depth.

A. Finishing reamers

B. Tap

C. Tapered taps

D. Bottoming taps

The answer is: D

67. Produces curved profile, uses cutters that have specially shaped teeth; such cutters are also used for
cutting gear teeth.

A. End milling

B. Straddle milling

C. Form milling

D. Circular cutters

The answer is: C

68. Is similar to shaping with multiple teeth and is used to machine internal and external surfaces, such
as holes of circular, square, or irregular section.

A. Planning

B. Shaping

C. Slotters or Vertical shapers

D. Broaching

The answer is: D

69. Is very commonly used, particularly in large cross section.

A. Cold sawing

B. Band saws

C. Friction sawing

D. Filling

The answer is: A

70. Is a function of the dimensions and geometry of the structural components and the elastic modulus
of the materials.

A. Granite-epoxy composite

B. Stiffness

C. Resin bonding

D. Force vibration

The answer is: B

71. The most flexible bond used in abrasive wheels.

A. Reinforced wheels
B. Rubber

C. Grinding

D. Exothermic reactions

The answer is: B

72. These process erode away very thin layers of the metal bond, exposing new diamond cutting edges.

A. Diamond-point tool

B. Star-shaped steel disks

C. Electrical discharge and Electrochemical

D. Crush dressing

The answer is: C

73. Tapered pieces are centerless ground by:

A. Infeed grinding

B. End-feed grinding

C. Universal tool and cutter grinders

D. Tool-post grinders

The answer is: B

74. The workpiece is held against a circular wire brush that rotates at high speed.

A. Sandpaper and emery cloth

B. Belt grinding

C. Wire brushing process

D. Honey

The answer is: C

75. Also called photoetching, is a modification of chemical milling.

A. Chemical machining

B. Chemical milling

C. Chemical blanking

D. Photochemical blanking

The answer is: D

76. Involves the generation and manipulation of structures with characteristic lengths less than 1 um,

A. Plasma-arc cutting

B. Abrasive water-jet machining

C. Abrasive-jet machining

D. Nanofabrication

The answer is. D

77. Has the advantages of being relatively simple and versatile and of requiring a smaller variety of
qelectrodes.
A. SMAW process

8. Submerged arc welding

C. Metal Inert Gas (MIG) welding

D. Spray transfer

The answer is: A

78. Is used for a wide variety of metals and applications, particularly aluminum, magnesium, titanium,
and other refractory materials.

A. Electroslag Welding

B. Tungsten electrode

C. TIG welding

D. GTAW process

The answer is: D

79. Is widely used for fabricating sheet metal parts.

A. Friction Stir welding

B. Resistance welding

C. Resistance spot welding

D. Spot welding

The answer is: D

80. Develop after the weld metal has solidified.

A. Hot cracks

B. Cold cracks

C. Lamellar tears

D. Residual stresses

The answer is: B

81. Is carried out in a furnace where, with proper control of temperature and time, the filler metal diffus
into the faying surfaces of the components to be joined.

A. Diffusion brazing

B. Braze welding.

C. Soldering

D. Capillary action

The answer is: A

82. Adhesive such as sodium silicate and magnesium oxychloride.

A. Inorganic adhesive

B. Synthetic organic adhesives

C. Chemically reactive

D. Pressure sensitive

The answer is: A

83. Are random irregularities, such as scratches, cracks: holes, depressions, seams, tears, or inclusions.

A. Flaws

B. Lay

C. Roughness

D. Waiveness

The answer is: A

84. The abrasive wear resistance of pure metals and ceramics is directly proportional to their:

A. Abrasive wear

B. Hardness

C. Corrosive wear

D. Fatigue wear

The answer is: B

85. This process is used on various flat, cylindrical or conical surfaces.

A. Roller bushing

B. Ballizing

C. Explosive hardening

D. Cladding

The answer is: A

86. Is used in copper-plating aluminum wire and phenolic boards for printed circuits, chrome plating of
hardware.

A. Chemical vapour deposition

B. lon implant

C. Diffusion coating

D. Electroplating

The answer is: D

87. The stress at which a low or medium carbon steel undergoes a marked elongation without an
increase inload is called the:

A.Ultimate stress

B. Yeild strength

C. Yield point

D. Elastic limit

The answer is: B

88. Is one in which a specimen, supported at both ends as a simple beam, is broken by the impact of a
falling pendulum.

A. Anisotropy

B. Brittleness

C. Charpy test

D. Cold shortness
The answer is: C

89.ATLANTIC OCEAN Casablan Manufacturing Processes and Metals 89 Non-killed steel is

A. Killed steel

B. Rimmed steel

C. Machinability

D. Malleability

The answer is: B

90. It is measured by the modulus of elasticity in the elastic range

A. Solution Heat Treatment.

B. Stiffness

C. Strain Hardening

D. Temper

The answer is: B

91. Is a reheating of hardened or normalized steel to a temperature below the transformation range,
followed by any desired rate of cooling.

A. Spheroidizing

B. Stress Relieving

C. Tempering

D. Transformation range
The answer is: C

92. Plain Carbon steels

A. 10XX

B. 11XX

C. X13XX

D. T13XX

The answer is: A

93. Chromium Vanadium steel

A. 6XXX

B. 7XXX

C. 8XXX

D. 9XXX

The answer is: A

94. Medium-chromium

A. 46XX

B. 48XX
C: 50XX

D. 51XX

The answer is: D

95. Ordinarily heat treated to hardness between 375 and 500 Brinell, for use as springs, wear resisting
parts.

A. High-carbon Alloy Steels

B. High Alloy Steels

C. Aluminum

D. Boron

The answer is: A

96. Increases hardenability marked in small amounts and improves hardness and strength at
hightemperature.

A. Titanium

B. Tungsten

C. Vanadium

D. Austenetic manganese

The answer is: B

97. Is the capacity of steel to through-harden when cooled from above its transformation range
A Case hardening

B. Hardenability

C. Carburizing

D. Pack and gas carburizing192

The answer is: B

98. Is the result of a metal being stressed at some point into its plastic range, usually ordinary
temperature.

A. Carbonitriding

B. Induction Hardening

C. Flame Hardening

D. Work Hardening

The answer is: D

99. However, many steel castings with carbon are used in the as-cast condition

A. less than 0.10

B. less than 0.20

C. less than 0.30

D. less than 0.40

The answer is: B

100. Condenser and other heat-exchanger tubes and plates

A. Admiralty metal

B. Aluminum Bronze

C. Berylium Copper

D. Cartridge Brass

The answer is: A