Dep 30.10.02.13 2017 Non-Metallic Materials - Selection and Application

DEP SPECIFICATION
NON-METALLIC MATERIALS – SELECTION AND

APPLICATION
Copyright Shell Group of Companies. No reproduction or networking permitted without license from Shell. Not for resale
DEP 30.10.02.13-Gen.
February 2017
DESIGN AND ENGINEERING PRACTICE
© 2017 Shell Group of companies
All rights reserved. No part of this document may be reproduced, stored in a retrieval system, published or transmitted, in any form or by any means, without the prior
written permission of the copyright owner or Shell Global Solutions International BV.
This document has been supplied under license by Shell to:

Anuj.Zanane@saipem.com 04/11/2020 09:50:20
DEP 30.10.02.13-Gen.
February 2017
Page 2
PREFACE
DEP (Design and Engineering Practice) publications reflect the views, at the time of publication, of Shell Global Solutions
International B.V. (Shell GSI) and, in some cases, of other Shell Companies.
These views are based on the experience acquired during involvement with the design, construction, operation and
maintenance of processing units and facilities. Where deemed appropriate DEPs are based on, or reference international,
regional, national and industry standards.
The objective is to set the standard for good design and engineering practice to be applied by Shell companies in oil and
gas production, oil refining, gas handling, gasification, chemical processing, or any other such facility, and thereby to help
achieve maximum technical and economic benefit from standardization.
The information set forth in these publications is provided to Shell companies for their consideration and decision to
implement. This is of particular importance where DEPs may not cover every requirement or diversity of condition at each
locality. The system of DEPs is expected to be sufficiently flexible to allow individual Operating Units to adapt the
information set forth in DEPs to their own environment and requirements.
When Contractors or Manufacturers/Suppliers use DEPs, they shall be solely responsible for such use, including the
quality of their work and the attainment of the required design and engineering standards. In particular, for those
requirements not specifically covered, the Principal will typically expect them to follow those design and engineering
practices that will achieve at least the same level of integrity as reflected in the DEPs. If in doubt, the Contractor or
Manufacturer/Supplier shall, without detracting from his own responsibility, consult the Principal.
The right to obtain and to use DEPs is restricted, and is typically granted by Shell GSI (and in some cases by other Shell
Companies) under a Service Agreement or a License Agreement. This right is granted primarily to Shell companies and
other companies receiving technical advice and services from Shell GSI or another Shell Company. Consequently, three
categories of users of DEPs can be distinguished:
1) Operating Units having a Service Agreement with Shell GSI or another Shell Company. The use of DEPs by these
Operating Units is subject in all respects to the terms and conditions of the relevant Service Agreement.
2) Other parties who are authorised to use DEPs subject to appropriate contractual arrangements (whether as part of
a Service Agreement or otherwise).
3) Contractors/subcontractors and Manufacturers/Suppliers under a contract with users referred to under 1) or 2)
which requires that tenders for projects, materials supplied or - generally - work performed on behalf of the said
users comply with the relevant standards.
Subject to any particular terms and conditions as may be set forth in specific agreements with users, Shell GSI disclaims
any liability of whatsoever nature for any damage (including injury or death) suffered by any company or person
whomsoever as a result of or in connection with the use, application or implementation of any DEP, combination of DEPs
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GSI may at any time require information satisfactory to them in order to ascertain how users implement this requirement.
All administrative queries should be directed to the DEP Administrator in Shell GSI.

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TABLE OF CONTENTS
1. INTRODUCTION ........................................................................................................ 4
1.1 SCOPE ....................................................................................................................... 4
1.2 DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS ......... 4
1.3 DEFINITIONS ............................................................................................................. 4
1.4 CROSS-REFERENCES ............................................................................................. 7
1.5 SUMMARY OF MAIN CHANGES............................................................................... 7
1.6 COMMENTS ON THIS DEP ....................................................................................... 7
1.7 DUAL UNITS............................................................................................................... 7
1.8 NON NORMATIVE TEXT (COMMENTARY) .............................................................. 7
2. GENERAL .................................................................................................................. 8
2.1 MATERIALS SELECTION PROCESS ....................................................................... 8
3. THERMOPLASTIC MATERIALS ............................................................................... 8
3.1 GENERAL ................................................................................................................... 8
3.2 UNPLASTICISED POLYVINYL CHLORIDE (PVC-U) .............................................. 10
3.3 CHLORINATED POLYVINYL CHLORIDE (PVC-C)................................................. 11
3.4 POLYETHYLENE (PE, PE-HD, PE-X) ..................................................................... 11
3.5 POLYAMIDE (PA) ..................................................................................................... 13
3.6 POLYPROPYLENE (PP) .......................................................................................... 14
3.7 FLUORO POLYMERS (PTFE, ECTFE, PFA, FEP, PVDF)...................................... 15
3.8 POLYPHENYLENE SULPHIDE (PPS) ..................................................................... 16
3.9 POLYETHERETHERKETONE (PEEK) .................................................................... 16
4. THERMOSET MATERIALS AND COMPOSITES ................................................... 16
4.1 GENERAL ................................................................................................................. 16
4.2 GENERAL TEMPERATURE LIMITATIONS ............................................................. 16
4.3 CHEMICAL RESISTANCE OF RESINS ................................................................... 17
5. ELASTOMER MATERIALS ..................................................................................... 19
5.1 QUALIFICATION OF ELASTOMERS....................................................................... 19
5.2 ELASTOMER SELECTION – UPSTREAM SERVICES ........................................... 20
5.3 ELASTOMER SELECTION – DOWNSTREAM SERVICES .................................... 22
5.4 ELASTOMER STORAGE ......................................................................................... 23
6. CERAMIC MATERIALS ........................................................................................... 23
6.1 GENERAL ................................................................................................................. 23
6.2 NON-OXIDE CERAMICS ......................................................................................... 23
6.3 OXIDE CERAMICS ................................................................................................... 23
7. INSULATION MATERIALS ...................................................................................... 23
8. REFERENCES ......................................................................................................... 24

DEP 30.10.02.13-Gen.
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1. INTRODUCTION
1.1 SCOPE
This DEP specifies requirements and gives recommendations for the selection and
application of non-metallic materials. The following categories of non-metallic materials are
covered:
• Thermoplastic materials;
• Thermoset materials;
• Fibre reinforced materials;
• Composite materials;
• Elastomeric materials;
• Ceramic materials;
• Insulation materials.
This is a revision of the DEP of the same number dated February 2012; see (1.5) regarding
the changes.
1.2 DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS

Unless otherwise authorised by Shell GSI, the distribution of this DEP is confined to Shell
companies and, where necessary, to Contractors and Manufacturers/Suppliers nominated
by them. Any authorised access to DEPs does not for that reason constitute an
authorisation to any documents, data or information to which the DEPs may refer.
This DEP is intended for use in facilities related to oil and gas production, gas handling, oil
refining, chemical processing, gasification, distribution and supply/marketing. This DEP
may also be applied in other similar facilities.
When DEPs are applied, a Management of Change (MOC) process shall be implemented;
this is of particular importance when existing facilities are to be modified.
If national and/or local regulations exist in which some of the requirements could be more
stringent than in this DEP, the Contractor shall determine by careful scrutiny which of the
requirements are the more stringent and which combination of requirements will be
acceptable with regards to the safety, environmental, economic and legal aspects. In all
cases, the Contractor shall inform the Principal of any deviation from the requirements of
this DEP which is considered to be necessary in order to comply with national and/or local
regulations. The Principal may then negotiate with the Authorities concerned, the objective
being to obtain agreement to follow this DEP as closely as possible.
1.3 DEFINITIONS
1.3.1 General definitions
The Contractor is the party that carries out all or part of the design, engineering,
procurement, construction, commissioning or management of a project or operation of a
facility. The Principal may undertake all or part of the duties of the Contractor.
The Manufacturer/Supplier is the party that manufactures or supplies equipment and
services to perform the duties specified by the Contractor.
The Principal is the party that initiates the project and ultimately pays for it. The Principal
may also include an agent or consultant authorised to act for, and on behalf of, the
Principal.
The word shall indicates a requirement.
The word should indicates a recommendation.

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The word may indicates a permitted option.

1.3.2 Specific definitions
Term Definition
Ceramic Crystalline or partly crystalline structure produced from essentially

inorganic, non-metallic substances and formed either from a molten
mass solidified on cooling, or simultaneously or subsequently formed by
the action of heat (ASTM C242).
Coating A liquid or mastic compound which, after applying as a thin layer,

converts into an adherent, solid and protective, decorative or functional
film (ASTM D16).
Elastomer A polymer material with similar properties to rubber (ASTM D1566).

This term is not a synonym for rubber.
Insulation A foamed or syntactic variation of a thermoplastic material, providing

Material improved thermal resistance over the base thermoplastic polymer,
fibrous inorganic material, cellular glass, amorphous silica and
refractory.
Refractory An inorganic material with chemical and physical properties applicable

for structures and system components exposed to environments above
538 °C (1000 °F) (ASTM C71).
Rubber A material capable of quickly and forcibly recovering from all

deformations (ASTM D1566).
Thermoplastic A plastic that repeatedly will soften by heating and harden by cooling
within a temperature range characteristic for the plastic. In the softened
state, it can be shaped by flow into articles, e.g., by moulding/extrusion
(ASTM D883).
Thermoset A plastic which is substantially infusible and insoluble after curing by

heat or other means (ASTM D883).
1.3.3 Abbreviations
Term Definition
PVC-U Chlorinated Polyvinylchloride
ECTFE Ethylenechlorotrifluoroethylene
EPDM Ethylene Propylene Rubber
FKM Fluorocarbon Co-polymer
FFKM Perfluoro Elastomer
GRE Glass Reinforced Epoxy
GRP Glass-Reinforced Plastic
GRUP Glass Reinforced Unsaturated Polyester

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Term Definition
GRVE Glass Reinforced Vinyl Ester
HNBR Hydrogenated Nitrile Butadiene Rubber
MDEA Methyldiethanolamine
NBR Nitrile Butadiene Rubber
PA Polyamide (Nylon)
PB Polybutylene
PEEK Polyetheretherketone
PE Polyethylene
PE-HD Polyethylene high density; preferred term for HDPE
PE-LD Polyethylene, low density; preferred term for LDPE
PE-LLD Polyethylene, linear low density; preferred term for LLDPE
PE-MD Polyethylene, medium density; preferred term for MDPE
PE-UHMW Polyethylene, ultra high molecular weight; preferred term for UHMWPE
XLPE or PEX Cross-linked Polyethylene consisting of long polymer chains in a

3-dimensional structure
PFA Perfluoroalkoxy Copolymer
PFEP Fluorinated Ethylene Propylene
PP Polypropylene
PTFE Polytetrafluoroethylene
PVC-C Chlorinated Polyvinylchloride
PVC-U Unplasticised Polyvinylchloride
PVDF Polyvinylidenefluoride
RGD Rapid Gas Decompression
SBR Styrene Butadiene Rubber
SIC Silicon Carbide
TPU Thermoplastic Polyurethane

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1.4 CROSS-REFERENCES
Where cross-references to other parts of this DEP are made, the referenced section or
clause number is shown in brackets ( ). Other documents referenced by this DEP are listed
in (8).
1.5 SUMMARY OF MAIN CHANGES

This DEP is a full revision of the DEP of the same number dated February 2012. The
following are the main, non-editorial changes.
Section/Clause Change
All Simplified and reduced content, using shall/should/may for
normative statements.
Removed content on insulation that duplicates the insulation
DEP
Build on international standards
1.6 COMMENTS ON THIS DEP

Comments on this DEP may be submitted to the Administrator using one of the following
options:
Shell DEPs Online Enter the Shell DEPs Online system at

https://www.shelldeps.com
(Users with access to
Select a DEP and then go to the details screen for
Shell DEPs Online)
that DEP.
Click on the “Give feedback” link, fill in the online
form and submit.
DEP Feedback System Enter comments directly in the DEP Feedback

System which is accessible from the Technical
(Users with access to
Standards Portal http://sww.shell.com/standards.
Shell Wide Web)
Select “Submit DEP Feedback”, fill in the online form
and submit.
DEP Standard Form Use DEP Standard Form 00.00.05.80-Gen. to record

feedback and email the form to the Administrator at
(other users)
standards@shell.com.
Feedback that has been registered in the DEP Feedback System by using one of the above
options will be reviewed by the DEP Custodian for potential improvements to the DEP.
1.7 DUAL UNITS

This DEP contains both the International System (SI) units, as well as the corresponding
US Customary (USC) units, which are given following the SI units in brackets. When
agreed by the Principal, the indicated USC values/units may be used.
1.8 NON NORMATIVE TEXT (COMMENTARY)

Text shown in italic style in this DEP indicates text that is non-normative and is provided as
explanation or background information only.
Non-normative text is normally indented slightly to the right of the relevant DEP clause.

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2. GENERAL
2.1 MATERIALS SELECTION PROCESS

1. The materials selection process shall ensure that the material is compatible with the
service fluids to which it is exposed over the full design temperature range so that the
mechanical, physical and chemical properties of the component/system satisfy the
design requirements throughout the intended lifetime.
For a number of polymers and applications, generic allowable operating conditions
are provided in this DEP. For a number of polymers, application specific DEPs or
industrial standards provide more in depth guidance on materials selection,
acceptance criteria, component design and materials qualification requirements.
References to these documents will be provided in the materials specific sections
where applicable.
The piping classes will specify the design envelope for temperature, pressure and
concentrations for specific applications.
3. THERMOPLASTIC MATERIALS
3.1 GENERAL
1. Thermoplastic materials shall be qualified in accordance with the standards indicated
in Table 1.
Table 1 Overview standards thermoplastic materials
Component Material/Description Standard

Pipelines Pipelines, piping, seals, washers, ISO 23936-1:2009
Piping gaskets, encapsulations, electrical ISO 23936 supplements, but
insulation and injection lines. does not replace, the materials
Seals
General requirements, qualification and requirements of the appropriate
Washers
chemical resistance testing. design codes, standards or
Encapsulations regulations.
Covers the following thermoplastics:
Electrical insulation
PE-LD, PE-MD, PE-X
Injection lines
PP-H, PP-R, PP-B, PP-Elastomer
PVDF
PA 11, PA 12
PPS, PEEK, PTFE, PAI, PEI, POM,
PCTFE
ECTFE, ETFE DEP 31.40.20.39-Gen. for
HDPE HDPE pipe and piping for oil
field applications, see (3.4.1)
Piping Drinking water and sewery/drains ISO 1452-1
pressure piping above/below ground ISO 1452-2
Covers: PVC-U ISO 1452-3
ISO 1452-4

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Piping Industrial plastic piping for industrial ISO 15493:2003

above ground applications (chemical
plants, industrial sewery, cooling water)
Characteristics and requirements for
piping systems made from ABS, PVC-U
or PVC-C intended to be used by
authorities, design engineers, certification
bodies, inspection bodies, test
laboratories, manufacturers and users.
Covers: ABS, PVC-U, PVC-C
Piping Chemical compatibility thermoplastic pipe ISO 10358
materials – Maximum allowable
temperatures
Covers:
PE-LD, PE-MD, PP, PB, PVC-U, PVC-C,
ABS, PVDF, PE-X
Piping/Pipelines High density polyethylene (PE-HD) DEP 31.40.20.39-Gen.
pipelines and piping systems for oilfield
applications.
Covers materials manufacturing,
qualification, design, installation of
standalone PE-HD linepipe and piping.
Tanks GRP tanks and vessels for use above EN 13121-1:2003
ground EN 13121-2:2003
Thermoplastic liners covered in Part 2 of EN 13121-3:2010
this standard are:
EN 13121-4:2005
PVC-U,
PP-H, PP-B, PP-R
PVDF, E-CTFE, FEP, PFA
Plastic pipe systems for pipes and fittings ISO 4427-1
for water service and potable water ISO 4427-2
service:
ISO 4427-3
Covers: HDPE
ISO 4427-5
PE100, PE80, PE63 and PE40
Plastics piping systems for the supply of ISO16486-1
gaseous fuels — Unplasticized polyamide ISO 16486 consists of the
(PA-U) piping systems with fusion jointing following parts:
and mechanical jointing
— Part 1: General
Covers
— Part 2: Pipes
Unplasticized Polyamide (PA-U -11)
— Part 3: Fittings
Unplasticized Polyamide (PA-U-12)
— Part 5: Fitness for purpose of
the system
— Part 6: Code of practice for
design, handling and installation
2. Thermoplastic materials used in (conventional) spoolable flexible composite pipe shall

be qualified in accordance with the standards indicated in Table 2.

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Table 2 (Conventional) flexible pipe
Material/Description Standard
Polymer components in conventional ISO 13628-11 (API RP 17B)
flexibles for offshore use: general
Polymer components in conventional ISO 13628-2 (API SPEC 17J)
flexibles for offshore use – Unbonded
systems
Polymer components in conventional ISO 13628-10 (API SPEC 17K)
flexibles for offshore use – Bonded systems
Polymer components in flexible composite DEP 31.40.10.20-Gen.
pipe (onshore and static offshore)
PA-11 sheats in conventional flexible pipe – API TR 17TR2
lifetime design of the PA-11 sheats and
remaining lifetime assessment.
Compatibility with process fluids.
Application related additional qualification requirements might apply to Table 2.

In those cases these additional requirements are described in the material
specific paragraph in this section (3).
3.2 UNPLASTICISED POLYVINYL CHLORIDE (PVC-U)

3.2.1 Water service
1. PVC-U pipe for water service and sewery/drainage systems for buried and above
ground shall be selected and qualified according to ISO 1452 Parts 1 through 4 and
subject to the following:
a. Maximum design temperature for PVC-U is 60 °C (140 °F)
b. Lower design temperature for PVC-U is 0 °C (32 °F).
2. The strength of the PVC-U pipe is a function of the temperature (creep) and shall be
taken into account in the design calculations.
3.2.2 Industrial applications
1. Materials specification for PVC-U piping systems for industrial applications like
chemical plants, cooling water, general purpose water supply and water treatment
shall be according to ISO 15493.
2. The minimum and maximum design temperatures of PVC-U pipe and fittings shall be
in accordance with ISO TR 10358 (Classification “S”).
This ISO standard lists compatibility of single chemicals.
3. For chemicals, concentrations and mixtures not provided by ISO TR 10358, the
Manufacturer/Supplier shall demonstrate chemical compatibility by either historical test
reports under similar field design conditions or by testing according to ISO 4433-3 at
the applicable design temperature and fluid concentrations and subject to the
following:
a. Maximum design temperature for PVC-U is 60 °C (140 °F)
b. Lower design temperature for PVC-U is 0 °C (32 °F).

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4. For concentrated HCl the maximum design temperature shall be limited to the boiling
point of the HCl minus 10 °C (18 °F) at the design pressure to avoid boiling HCl in the
piping system.
3.2.3 Hydrochloric acid (HCl) and Sodium Hypochlorite (NaOCl) service
PVC-U is used as a liner system in Glass Reinforced Vinyl Ester (GRVE piping for HCl
and NaOCl service. See piping class X7240).
3.2.4 PVC-U Lining for storage tanks
PVC-U can be used as lining material in glass reinforced plastic tanks.
1. Compatibility of PVC-U with industrial fluids shall be assessed in accordance with
EN 13121.
EN 13121-2 specifies the compatibility and temperature limitations for thermoplastic
liners including PVC-U liners.
3.3 CHLORINATED POLYVINYL CHLORIDE (PVC-C)

3.3.1 Industrial applications
1. PVC-C pipe for water service and sewer/drainage systems shall be specified
according to ISO 15493:2003.
2. The minimum and maximum design temperatures of PVC-C pipe and fittings shall be
in accordance with ISO TR 10358 (Classification “S”).
supplier shall demonstrate chemical compatibility by testing according to ISO 4433-3
at the applicable design temperature and fluid concentrations.
3.3.2 PVC-C Lining for storage tanks
PVC-C is used as lining material in glass reinforced plastic tanks.
1. Compatibility of PVC-C with industrial fluids shall be assessed in accordance with
EN 13121.
liners including PVC-C liners.
3.4 POLYETHYLENE (PE, PE-HD, PE-X)

3.4.1 Oilfield applications
1. Qualification of PE-HD material for oilfield applications shall be qualified according to
DEP 31.40.20.39-Gen.
2. Minimum and maximum design temperatures for typical oilfield applications shall be in
accordance with Annex A of ISO 23936-1.
3. For those services not listed in 23936-1, the minimum and maximum design
temperatures of PE-HD pipe and fittings shall be in accordance with ISO TR 10358
(Classification “S”).
supplier shall demonstrate chemical compatibility by testing according to ISO 23936-1
at the applicable design temperature and fluid concentrations.
The maximum design temperatures provided in ISO 23936-1 for load carrying
equipment like pipelines and piping are upper limits.

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5. The design lifetime of PE pipeline and piping is creep and thus stress and temperature
dependent, and shall be taken into account in the design of the piping or pipeline.
6. See section 2.3 of DEP 31.40.20.39-Gen.
Table 3 Operating experience PE-HD
Required service/ HDPE lined carbon Limitations

operating limits steel suitability
Water Yes
Oil Yes
Wet Gas No
Multiphase Yes
Dry Gas No
H2S Yes Max 3 mol%
CO2 Yes No limit
Chlorides Yes No limit
Aromatics Limited Aromatics may cause excessive swell.
Consult TA polymer and composites for
advice.
Acid service Conditional Consult TA2 polymer and composites.
3
Sand > 10 g/m Yes Subject to the flow assurance study
(0.02 lb/ft3) demonstrating that the produced sand,
wax, asphalt will not have any erosion
effect in pipe service and that solid removal
will not be required during the life time of
the project. Consult TA2 polymer and
composites for advice.
Production fluids Yes Some chemicals can affect HDPE. Consult
TA2 polymer and composites for advice.
Maximum design 100 °C (212 °F) (Qualification according to
temperature DEP 31.40.10.19-Gen.)
3.4.2 Water service

1. PE-HD piping materials specification, qualification and design for potable water shall
be according to piping class x7133.
2. PE-HD piping materials specification, qualification and design for fire water systems
shall be according to piping class x7135.
Table 4 Piping classes for PE-HD water service
Service Piping Composite/Resin Allowable design temperatures

class
Potable Water X7133 PE-HD -5 °C (23 °F) – 60 °C (140 °F)
Fire fighting X7135 PD-HD -5 °C (23 °F) – 60 °C (140 °F)

DEP 30.10.02.13-Gen.
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3.4.3 PE-HD in flexibles

Polyethylene grades are used in both conventional and flexible composite pipe systems
for gas, oil and multiphase services.
1. Qualification of PE-HD polymer components in flexibles shall be carried out according
to the standards as provided in Table 2.
3.5 POLYAMIDE (PA)

3.5.1 General
Polyamide (PA) is issued as pipelines and piping, as liner and sheath material in
flexibles, as seals, washers and gaskets. The most commonly used grades are PA-11
and PA-12.
3.5.2 Oilfield applications
3.5.2.1 Piping and pipelines
1. Qualification of PA for pipeline, piping liners, seals, washers and gaskets for oilfield
applications shall be qualified according to ISO 23936-1.
accordance with Annex A of ISO 23936-1.
3. The Manufacturer/Supplier shall demonstrate chemical compatibility by testing
according to ISO 23936-1 at the design temperature and fluid concentrations.
4. The design of the piping or pipeline shall take into account the stress and temperature
duty over the lifetime.
The design lifetime of PA pipeline and piping is limited by creep and thus depends
on the stress and temperature experienced.
3.5.2.2 Polyamide piping for gaseous fuel transport
1. Plastic piping systems for supply of gaseous fuels shall be qualified according to
ISO 16486-1.
3.5.2.3 Polyamide in flexibles
Polyamide sheets are used in both conventional and flexible composite pipe systems for
gas, oil and multiphase services.
1. Specification and acceptance criteria for PA polymer components in conventional
flexibles shall be carried out according to the appropriate standard as provided in
Table 2.
3.5.2.4 Polyamide intermediate and pressure sheaths - lifetime design and ageing in conventional
flexibles
1. Design lifetime calculations for PA-11 sheaths in conventional flexibles shall be in
accordance with API TR 17TR2.
The design lifetime of PA-11 is affected by ageing of the polyamide and depends on
temperature, pH level of the transported fluids and presence of Methanol.
2. Ageing of Polyamide PA-11 shall be based on the guidelines provided in
API TR 17TR2.
Chemical treatment fluids may also affect the performance of PA-11.
3. AP TR 17TR2 and the effect of production chemicals on the performance shall be
assessed under the anticipated design conditions.

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4. PA-11 corrosion coupons shall be installed in the production fluids for monitoring of
pH, temperature and chemical treatment (e.g., corrosion inhibitors, hydrate treatment)
for future remaining lifetime assessments.
3.5.2.5 Polyamide in composite flexibles
1. Polyamide as polymer liner component in flexibles shall be specified in accordance
with DEP 31.40.10.20-Gen. Refer to Table 2 in this Specification.
3.6 POLYPROPYLENE (PP)

3.6.1 Gas and oilfield applications
1. Qualification of PP for pipeline, piping liners, seals, washers and gaskets for oilfield
applications shall be according to ISO 23936-1.
accordance with annex A of ISO 23936-1.
3. For services not listed in 23936-1, the minimum and maximum design temperatures of
PE-HD pipe and fittings shall be in accordance with ISO TR 10358 (Classification “S”).
Manufacturer/Supplier shall demonstrate chemical compatibility by testing according to
ISO 23936-1 at the applicable design temperature and fluid concentrations.
5. Material specification, qualification and chemical compatibility of PP for industrial
piping shall be in accordance with ISO 23936-1.
6. For chemical compatibility and temperature limitations not covered in ISO 23936-1 it
shall be in accordance with ISO 10358.
7. Minimum and maximum design temperatures for oilfield applications shall be in
according to ISO 23936-1 at the design temperature and field fluid composition.
The design lifetime of PP pipeline and piping is limited by creep and thus depends
on the stress and temperature experienced.
3.6.2 PP Lining for storage tanks
PP is used as lining material in glass reinforced plastic tanks.
1. Chemical compatibility and temperature limitations of PP with the contained fluids shall
be in accordance with EN 13121.
liners including PP liners.
3.6.3 PP lining in conventional flexible pipe
1. Specification and acceptance criteria for PA polymer components in conventional
flexibles shall be carried out according to the appropriate standard as provided in
Table 2.
3.6.4 PP lining in spoolable reinforced plastic line pipe
1. Specification and acceptance criteria for PP polymer components in flexible composite
pipe shall be carried out according to the appropriate standard as provided in Table 2.

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3.7 FLUORO POLYMERS (PTFE, ECTFE, PFA, FEP, PVDF)

3.7.1 General
The following lists the commonly used, commercially available, fluoro polymers:
• Polytetrafluoroethylene (PTFE)
• Ethylene ChloroTriFluoroEthylene (ECTFE)
• Perfluoralkoxy (PFA)
• Fluorinated ethylene propylene (FEP)
• Polyvinylidenefluoride (PVDF)
1. Fluoro polymers shall not be used in the following environments:
a. fluorine gas;
b. strong reducing agents, such as alkaline metals;
c. sodium;
d. potassium, and;
e. reactions of sodium metal in anhydrous solvents, such as naphthalene and
anhydrous ammonia.
3.7.2 Gas and oilfield applications
Fluoro polymers are often used for seals, washers and gaskets.
1. Material specification, qualification and chemical compatibility of the fluoro polymers
(PTFE, ECTFE, PFA, FEP and PVDF) shall be in accordance with ISO 23936-1:2009.
according to ISO 23936-1 at the applicable design temperature and fluid
concentrations.
components are upper limits and depend on the stress level.
PVDF standalone piping can be used for high concentration HCl service up to 60 °C
(140 °F).
Strength is limited by creep and thus depends on the stress and temperature
experienced.
3.7.3 PVDF, E-CTFE, PFA, FEP liner materials for chemical storage tanks, valves and
pumps
PVDF, E-CTFE, PFA and FEP can be used as lining material in glass reinforced plastic
tanks, valves and pumps.
1. Chemical compatibility and temperature limitations of the thermoplastic polymers with
the contained fluids shall be in accordance with EN 13121.
liners including PVDF, E-CTFE, PFA and FEP liners.

DEP 30.10.02.13-Gen.
February 2017
Page 16
3.8 POLYPHENYLENE SULPHIDE (PPS)

PPS is used for seals or backup or support for seals.
1. Material specification, qualification and chemical compatibility of the PPS shall be in
accordance with ISO 23936-1:2009.
concentrations.
3.9 POLYETHERETHERKETONE (PEEK)

PEEK is used for seals or backup or support for seals.
1. Material specification, qualification and chemical compatibility of the PEEK shall be in
accordance with ISO 23936-1:2009.
concentrations.
4. THERMOSET MATERIALS AND COMPOSITES
4.1 GENERAL
Thermoset materials covered in this DEP are:
• Epoxy
• Vinyl Ester
• Polyester
These resins are typically used in glass reinforced plastic (GRP) pipe.
1. Selection, design and qualification of GRP pipe and piping shall be according to
DEP 31.40.10.19-Gen.
4.2 GENERAL TEMPERATURE LIMITATIONS

The maximum allowable design temperature is determined by the resin type and state of
cure. The state of cure is given by the glass transition temperature.
1. The design temperature shall not exceed the glass transition temperature minus 30 °C
(54 °F) (as per DEP 31.40.10.19-Gen.).
2. The maximum allowable design temperature shall be in accordance with Table 5.
3. The thermoset type composites should not be used below -40 °C (-40 °F).
Awareness of the risk of freezing damage (e.g. water services at sub-zero °C) is
critical.
a. Consult the Principal for applications below -40 °C (-40 °F).

DEP 30.10.02.13-Gen.
February 2017
Page 17
Table 5 Temperature limitations for thermoset based composites in °C (°F)
Composite material based on Maximum allowable Glass transition

different type resins design temperature temperature
Glass-fibre/epoxy (GRE)
• Aromatic-amine cured (MDA) 100 (212) 140 (284)
• Cyclo-aliphatic cured (IPD) 100 (212) 140 (284)
• Aliphatic-amine cured 85 (185) 115 (239)
85 (185) 115 (239)
• Anhydride cured
Glass-fibre/vinyl ester (GRVE)
• Bisphenol A 90 (194) 120 (248)
• Novolac 100 (212) 140 (284)
Glass-fibre/polyester (GRUP)
• Isophthalic 60 (140) 90 (194)
• Bisphenol A 90 (194) 120 (248)
• Chlorinated 80 (176) 110 (230)
4.3 CHEMICAL RESISTANCE OF RESINS

4.3.1 General
The maximum allowable design temperature of glass reinforced plastics also depends
on the service fluid and the design of the liner system and the service fluids.
Specifications for the type of liner system for typical services are provided in
DEP 31.40.10.19-Gen. Table 6 provides an overview of the Glass Reinforced Plastic
(GRP) piping classes for a number of services.
1. The maximum allowable design temperature of GRVE resins for storage tanks shall be
in accordance with EN 13121 Section 5.
There are no similar standards for pipe and piping systems.
2. EN 13121 should be used as a guideline for pipe and piping systems (typical
downstream/chemicals/refineries).
The piping classes listed in Table 6 cover the tabulated systems for different
services.
3. For services not covered in (4.3), chemical compatibility shall be assessed by a
delegated technical authority TA-2.

DEP 30.10.02.13-Gen.
February 2017
Page 18
Table 6 GRP Piping classes for different services
Service Piping Composite/Resin Allowable design

class temperatures
Water boiler feed X7011 GRE Aromatic Amine 0 °C (32 °F) – 100 °C
(212 °F)
Water demin X7011 GRE Aromatic Amine 0 °C (32 °F) – 100 °C
(212 °F)
Hydrochloric acid X7112 GRVE Bisphenol A 0 °C (32 °F) – 80 °C
gas (wet) (175 °F)
Fire Water X7112 GRVE Bisphenol A 0 °C (32 °F) – 80 °C
brackish/seawater (175 °F)
Potable water for X7015 GRE Aliphatic Amine + 0 °C (32 °F) – 85 °C
contaminated soil aluminium barrier (185 °F)
Potable water X7012 GRVE Bisphenol A 0 °C (32 °F) – 80 °C
(175 °F)
Fire fighting - Foam X7102 GRVE Bishpenol A 0 °C (32 °F) – 80 °C
concentrated (175 °F)
solution
Fire fighting, fresh X7102 GRVE Bisphenol A 0 °C (32 °F) – 80 °C
(tap) water (175 °F)
Fire fighting dry X7102 GRVE Bisphenol A 0 °C (32 °F) – 80 °C
and wet systems (175 °F)
Hydrochloric acid X7201 GRVE Novolac Epoxy 0 °C (32 °F) – 80 °C
up to 20 % (175 °F)
Hydrochloric acid < X7240 GRVE with PVC-U liner 0 °C (32 °F) – 80 °C
32 % (175 °F)
Sodium X7240 GRVE with PVC-U liner 0 °C (32 °F) – 60 °C
Hypochlorite (160 °F)
(0.8 % free
chlorine (12 g/l
NaOCl) at
pH 9.2 or 12 %
free chlorine (140
g/l - 160 g/l
NaOCl)
pH 12.8)
Cooling water fresh X7311 GRUP Isophtalic 0 °C (32 °F) – 60 °C
(160 °F)
Cooling water X7320 GRUP Isophtalic -5 °C (23 °F) – 60 °C
brackish/seawater (160 °F)
Cooling water X7320 GRUP Isophtalic -5 °C (23 °F) – 60 °C
chlorinated (160 °F)
seawater
Washdown water – X7320 GRUP Isophtalic -5 °C (23 °F) – 60 °C
brackish seawater (160 °F)

DEP 30.10.02.13-Gen.
February 2017
Page 19
4.3.2 Glass Reinforced Epoxy systems in Gas and oilfield applications

1. GRP Piping and pipelines for gas and oilfield applications shall be qualified according
to DEP 31.40.10.19-Gen.
2. Services and operating window for glass reinforced epoxy pipelines systems shall be
in accordance with Table 7
Table 7 Service and operating limits for GRE pipeline systems
Required service/Operating GRE Limitations

limits Suitability
Water Yes
Oil Yes Electrical conductivity of the fluid at least
10,000 pS/m
Wet Gas Yes Electrical conductivity of the fluid at least
10,000 pS/m
Multiphase Yes
Dry Gas No
H2S Yes Max 7 mol%
CO2 Yes No limit
Chlorides Yes No limits
Acid service Conditional Requires acid resistant liner system. See
DEP 31.40.10.19-Gen.
Sand > 10 g/m3 (0.02 lb/ft3) Conditional Subject to the flow assurance study
demonstrating that the produced sand, wax,
asphalt will not have any erosion effect in
pipe service and that solid removal will not
be required during the life time of the project.
Consult TA2 polymer and composites for
advice.
Production fluids Conditional Some chemicals can affect epoxy resins.
Consult TA2 polymer and composites for
advice.
Maximum design temperature 100 °C (212 °F) (Qualification according to
DEP 31.40.10.19-Gen.)
5. ELASTOMER MATERIALS
5.1 QUALIFICATION OF ELASTOMERS

5.1.1 General
1. Unless otherwise stated, elastomers shall be qualified in accordance with ISO 23936-
Part 1 and Part 2.
This ISO covers elastomers used in bonded flexible hoses, Blow-out preventers,
packers, flexible joints. ISO 23936-2 also covers testing requirements for ageing,
rapid gas decompression (RGD) and mechanical and physical testing.

DEP 30.10.02.13-Gen.
February 2017
Page 20
2. For both sweet gas services and sour gas services, with pressure in excess of 40 bar
(580 psi) (Class 300) resistance against ageing and rapid decompression shall be
demonstrated by qualification testing in accordance with ISO 23936-2.
Temperature limits depends on application and elastomer materials (as per
guidelines in ISO 23936 and ISO 13628 series)
5.1.2 Ageing
1. To determine the long-term effect on the material properties when exposed to fluids at
elevated temperatures, ageing tests shall be performed in accordance with
ISO 23936-2.
5.1.3 Rapid gas decompression
1. To determine the resistance of elastomer seal materials against rapid depressurisation
for critical sealing, seat and back-up materials for permanent subsea use, and for
topside valves in critical gas systems, RGD tests shall be performed in accordance
with ISO 23936-2.
2. The rating procedure for RGD damage shall be in accordance with ISO 23936-2 with
the following acceptance criteria:
a. A damage rating less than 4.
b. A damage rating of 0 for critical applications as defined by the Principal (i.e., no
visible damage after RGD testing when performed at the maximum specified
design pressure and temperature).
5.1.4 Swelling
Acceptance criteria for swell depend on the specific design and functional requirements
of the elastomer.
1. Swell is part of the qualification testing and shall be in accordance with ISO 23936-2.
2. The design shall account for swell and associated reduction in mechanical properties
of the elastomer such as strength, stiffness and viscoelastic properties.
3. Vendor shall provide swell data that covers field conditions.
5.2 ELASTOMER SELECTION – UPSTREAM SERVICES

5.2.1 General
1. Temperature limits for typical upstream service conditions for NBR, HNBR, FKM,
FFKM and FEPM shall be in accordance with Table 9.
2. For elastomers not listed in Table 9 or for fluids, concentrations and temperatures
exceeding the ranges provided in Table 9 the vendor shall demonstrate performance
and qualify in accordance with ISO 23936-2.
3. See Table 8 for notes to Table 9

DEP 30.10.02.13-Gen.
February 2017
Page 21
Table 8 Notes for Table 9
Notes
1 Although nitriles are considered as oil-resistant, they typically swell more than
fluoroelastomers in hydrocarbon liquids, and this needs to be taken into account in the
design for the specific equipment (e.g., seal/groove design, gasket design).
2 Nitriles are not suitable for services in contact with aromatics (e.g., toluene). The level
of swelling of elastomers in hydrocarbon fluid mixtures in general show a strong
relation to the aromatics content. The presence of aromatics typically results in a high
level of swelling. Often low aromatics content (< 1 %) can lead to exceeding the
maximum swell criteria. The exact level of swelling depends on the specific elastomer
compound, the exposure temperature and the overall fluid composition. For
applications containing aromatics, consult a polymer specialist for advice.
3 FEPM swells more in aromatics than other fluoroelastomer types and are not suitable
for services in contact with such liquids.
4 FEPM is suitable for sour service up to 205 °C (401 °F).
5 There are several classes of FKM (according to ASTM D1418) and each has different
monomer mix and property set. The common classes are FKM 1, 2 and 3. Each
fluoroelastomer Manufacturer/Supplier offer these types.
Methane and CO2 gases listed as OK for all materials. Chemically this is correct;
however, if either gas (or mixtures) is at elevated pressure, the threat of RGD damage
is real, particularly at high temperatures. Appropriate advice and testing in accordance
with ISO 23936-2 are required when high pressure (HP) gas is involved.
Concentration is not included as a variable for acids, amines. [In the first instance the
supplier should be given the concentration and the seals performance confirmed.
6 HNBR will be OK at -40 °C (-40 °F) (need a low temperature grade) in contact with
sour fluids; the low temp means that chemical reaction rates will be extremely slow;
useful life decreases as temperature rises. When compounded properly, HNBR can
be suitable for services up to 180 °C (356 F ).
7 FKM types as defined in ASTM D1418: FKM types 1 and 3 are not resistant to neat
methanol; swelling is significant;
FKM type 2 swells very little in neat methanol.
FKM 1 and 3 are OK in methanol, provided a few per cent of water is added.
FKM type 5 (relatively new) is likely to be more resistant to inhibitors than types 1-3.
8 If muds contain inhibitors, these can attacked elastomers. Compatibility of the
elastomer with inhibitors would need to be demonstrated by testing under simulated
field conditions by the Manufacturer/Supplier.
9 There are many grades of FFKM available. Some are designed for high temperature
(HT), others for steam resistance etc.
10 Formate brines can be alkaline, pH > 8, the life of FKM types 1-3 will be limited at
149 °C (300 °F).

DEP 30.10.02.13-Gen.
February 2017
Page 22
Table 9 Elastomer selection guide

Material Type NBR/Nitrile (1)(2) HNBR Hydrogenated Nitrile (2),(8) FKM (2), 5) FEPM (2) FFKM (2)
VLow Low High VHigh VLow Low High VHigh VLow Low High VHigh VLow Low High VHigh VLow Low High VHigh
°C °C °C °C °C °C °C °C °C °C °C °C °C °C °C °C °C °C °C °C
°C -40 -29 115 125 -40 -29 127 160 -26 -15 200 204 -10 0 200 204 -26 -15 260 315
°F -40 -20.2 239 257 -40 -20.2 260.6 320 -14.8 5 392 399.2 14 32 392 399.2 -14.8 5 500 599
Crude Oil OK (1) OK OK OK OK
Hydrocarbons (1)(2) OK (1) OK OK OK OK
(2) (2) (2) (2) (2)
Hydrocarbons containing BTX
Methane gas 6) OK OK OK OK OK
Water OK OK OK OK OK
Hydrogensulfide
Up to 149°C (300 °F) 4) Up to 204°C (400 °F)
H2S < 100 ppm OK OK OK OK
4)
100 ppm < Hydrogensulfide H2S < 1000 ppm No OK Up to 149°C (300 °F) OK OK Up to 204°C (400 °F)
4)
Hydrogensulfide H2S > 1000 ppm No No Up to 149°C (300 °F) OK OK Up to 204°C (400 °F)
(6)
Carbon Dioxide gas (CO2) OK OK OK OK OK
Water based muds OK OK Up to 149°C (300 °F) OK OK
Oil based muds OK OK OK OK OK
Brine completion fluid OK OK Up to 149°C (300 °F)(12 No OK OK
Sea water OK OK Up to 149°C (300 °F) No OK OK
Zinc Bromide No No Up to 149°C (300 °F) No OK No Up to 204°C (400 °F) No
7) (8)
Amine inhibitors OK 121°C (250 °F) OK 121°C (250 °F) Up to 93°C (200 °F) No OK No Up to 204°C (400 °F) No
HCl Acid (7) OK 121°C (250 °F) OK 121°C (250 °F) Up to 149°C (300 °F) 149°C (300°F) OK No Up to 204°C (400 °F) No
Methanol OK 121°C (250 °F) OK 121°C (250 °F) Up to 149°C (300 °F)(7) 149°C (300°F) OK OK
Glycol OK OK OK OK OK
Steam No No No OK OK (11)
Normal Range: The elastomer type and its common compounds should survive a normal duration pumping or flowing operation within or up to the specified temperature limitations.
Selected coumpound is suitable for Vlow or Vhigh: The suitability of the elastomer type outside the "green range" but in the "amber range" must be verfied with the supplier but the temperature
Legenda & Notes
limitations shown should be respected for all compounds
The elastomer is not suitable
5.3 ELASTOMER SELECTION – DOWNSTREAM SERVICES

5.3.1 Amine service
Stainless steel spiral wound gaskets with graphite or expanded PTFE filler are preferred
for high pressure applications. Flexible graphite is generally acceptable for packing and
gasket materials in lean and rich amine service.
FEPM is suitable for lean amine application up to 140 °C (280 °F). In terms of
temperature and swell FFKM performs better than FEPM which performs better than
EPDM. Note that FEPM swells in rich Sulfinol and MDEA, therefore, in case of a plate
and frame heat exchanger the plates also need to be redesigned to accommodate the
swell. The FEPM does not suffer the same air side oxidation as EPDM at high (140 °C
(280 °F)) temperature.
FKM is not suitable for amine service.
1. CAF shall not be used because of HSE requirements.
2. Peroxide-cured Ethylene Propylene Rubber (EPDM), with a minimum halogen content
(< 200 ppm) may be used but the upper temperature is limited to 120 °C (248 °F).
3. Special grades of FFKM resistant against amine may be used with an upper
temperature limit of 150 °C (300 °F).
Not all types of FFKM are resistant against amine.
4. For contact with stainless steel, the elastomer gasket material shall contain less than
200 ppmw of halogens.
5.3.2 High concentration HCl service
1. EPDM gaskets shall be used for flange gaskets in GRVE or PVC-U lined GRVE piping
for HCl service up to 20 % HCl.
2. ePTFE gaskets shall be used for high concentrated HCl service above 20 % HCl.
ePTFE requires a higher torque value to reach the required seal pressure for
ePTFE of 10 MPa (1450 psi).
a. If the flange design cannot meet the required seal pressure requirement, EPDM
can be used for high concentrated HCl service, but this will result in reduced
lifetime of the gasket.
EPDM requires a seal pressure of 5 MPa (725 psi)

DEP 30.10.02.13-Gen.
February 2017
Page 23
5.4 ELASTOMER STORAGE

1. Elastomer storage requirements shall be according to ISO 27996.
6. CERAMIC MATERIALS
6.1 GENERAL
Ceramic materials offer excellent resistance against high temperatures, corrosive and
abrasive environments. This section covers non-oxide ceramics and silicon carbide (SiC)
and silicon nitride.
6.2 NON-OXIDE CERAMICS

The maximum design temperature for silicon carbide in air is 1500 °C (2732 °F).
Maximum design temperature for silicon nitride in air is 1100 °C (2012 °F).
Table 10 Maximum design temperature as a function of application for SiC
and Si3N4
Typical applications T(max)

°C (°F)
85 % phosphoric acid 140 (284)
96 % sulphuric acid 140 (284)
50 % sodium hydroxide 140 (284)
6.3 OXIDE CERAMICS

Maximum design temperature for zirconia is approximately 1700 °C (3092 °F).
Maximum design temperature for alumina (Al2O3) is 1700 °C (3092 °F).
Table 11 lists the maximum design temperatures as a function of various service fluid
compositions for aluminia and zirconia.
Table 11 Maximum design temperature as a function of application for alumina
and zirconia
Typical applications T(max)

°C (°F)
80 % acetic acid 140 (284)
35 % hydrochloric acid 140 (284)
65 % nitric acid 140 (284)
10 % phosphoric acid 140 (284)
7. INSULATION MATERIALS
1. Refer to DEP 30.46.00.31-Gen. for selection and specification of thermal insulation
materials.

DEP 30.10.02.13-Gen.
February 2017
Page 24
8. REFERENCES
In this DEP, reference is made to the following publications:
NOTES: 1. Unless specifically designated by date, the latest edition of each publication shall be used,
together with any amendments/supplements/revisions thereto.
2. The DEPs and most referenced external standards are available to Shell staff on the SWW (Shell
Wide Web) at http://sww.shell.com/standards/.
SHELL STANDARDS
Glass-fibre reinforced plastic pipeline and piping systems DEP 31.40.10.19-Gen.

Flexible composite pipe systems DEP 31.40.10.20-Gen.
High density polyethylene pipelines and piping systems for oilfield DEP 31.40.20.39-Gen.
applications
AMERICAN STANDARDS
Recommended Practice for Flexible Pipe API RP 17B

Specification for Unbonded Flexible Pipe API SPEC 17J
Specification for Bonded Flexible Pipe API SPEC 17K
The Ageing of PA-11 in Flexible Pipes API TR 17TR2
Standard Terminology Relating to Refractories ASTM C71
Standard Terminology of Ceramic Whitewares and Related Products ASTM C242
Standard Terminology for Paint, Related Coatings, Materials, and ASTM D16
Applications
Standard Terminology Relating to Plastics ASTM D883
Standard Practice for Rubber and Rubber Latices-Nomenclature ASTM D1418
Standard Terminology Relating to Rubber ASTM D1566
EUROPEAN STANDARDS
GRP tanks and vessels for use above ground - Part 1: Raw materials - EN 13121-1:2003
specification conditions and acceptance conditions
GRP tanks and vessels for use above ground - Part 2: Composite EN 13121-2:2003
materials chemical resistance
GRP tanks and vessels for use above ground - Part 3 : design and EN 13121-3:2010
workmanship
GRP tanks and vessels for use above ground - Part 4: Delivery, EN 13121-4:2005
installation and maintenance
INTERNATIONAL STANDARDS
Grey Iron Pipes, Special Castings and Grey Iron Parts for Pressure ISO 13
Main Lines
Plastics piping systems for water supply and for buried and above- ISO 1452
ground drainage and sewerage under pressure — Unplasticized
poly(vinyl chloride) (PVC-U)
Part 1: General ISO 1452-1
Part 2: Pipes ISO 1452-2
Part 3: Fittings ISO 1452-3

DEP 30.10.02.13-Gen.
February 2017
Page 25
Part 4: Valves ISO 1452-4

Plastics piping systems — Polyethylene (PE) pipes and fittings for ISO 4427-1
water supply — Part 1: General
water supply — Part 2: Pipes
water supply — Part 3: Fittings
Plastics piping systems - Polyethylene (PE) pipes and fittings for water ISO 4427-5
supply - Part 5: Fitness for purpose of the system
Thermoplastics Pipes - Resistance to Liquid Chemicals - Classification ISO 4433-3
- Part 3: Unplasticized Poly(Vinyl Chloride) (PVC-U), High-Impact
Poly(Vinyl Chloride) (PVC-HI) and Chlorinated Poly(Vinyl Chloride)
(PVC-C) Pipes
Plastics pipes and fittings - Combined chemical-resistance ISO 10358
classification table
Petroleum and natural gas industries - Design and operation of ISO 13628-2: 2006
subsea production systems - Part 2: Unbonded flexible pipe systems
for subsea and marine applications
Petroleum and natural gas industries - Design and operation of ISO 13628-10
subsea production systems Part 10: Specification for bonded flexible
pipe
Petroleum and natural gas industries — Design and operation of ISO 13628-11
subsea production systems — Part 11: Flexible pipe systems for
subsea and marine applications
Plastics piping systems for industrial applications — Acrylonitrile- ISO 15493:2003
butadienestyrene (ABS), unplasticized poly(vinyl chloride) (PVC-U)
and chlorinated poly(vinyl chloride) (PVC-C) — Specifications for
components and the system ― Metric series
Plastics piping systems for industrial applications — Acrylonitrile- ISO 15493:2003
butadienestyrene (ABS), unplasticized poly(vinyl chloride) (PVC-U)
and chlorinated poly(vinyl chloride) (PVC-C) — Specifications for
components and the system ― Metric series
Plastics piping systems for the supply of gaseous fuels - Unplasticized ISO16486-1
polyamide (PA-U) piping systems with fusion jointing and mechanical
jointing - Part 1: General
Petroleum, Petrochemical and Natural Gas Industries - Non-Metallic ISO 23936-1: 2009
Materials in Contact with Media Related to Oil and Gas Production -
Part 1: Thermoplastics
Petroleum, petrochemical and natural gas industries — Non-metallic ISO 23936-2
materials in contact with media related to oil and gas production —
Part 2: Elastomers
Aerospace fluid systems — Elastomer seals — Storage and shelf life ISO 27996
Plastics Pipes and Fittings - Combined Chemical-Resistance ISO TR 10358
Classification Table


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DEP SPECIFICATION

NON-METALLIC MATERIALS – SELECTION AND

DESIGN AND ENGINEERING PRACTICE

© 2017 Shell Group of companies

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

1.2 DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS

This document has been supplied under license by Shell to:

The word may indicates a permitted option.

Ceramic Crystalline or partly crystalline structure produced from essentially

Coating A liquid or mastic compound which, after applying as a thin layer,

Elastomer A polymer material with similar properties to rubber (ASTM D1566).

Insulation A foamed or syntactic variation of a thermoplastic material, providing

Refractory An inorganic material with chemical and physical properties applicable

Rubber A material capable of quickly and forcibly recovering from all

Thermoset A plastic which is substantially infusible and insoluble after curing by

PVC-U Chlorinated Polyvinylchloride

EPDM Ethylene Propylene Rubber

FKM Fluorocarbon Co-polymer

FFKM Perfluoro Elastomer

GRE Glass Reinforced Epoxy

GRP Glass-Reinforced Plastic

GRUP Glass Reinforced Unsaturated Polyester

This document has been supplied under license by Shell to:

GRVE Glass Reinforced Vinyl Ester

HNBR Hydrogenated Nitrile Butadiene Rubber

NBR Nitrile Butadiene Rubber

PE-HD Polyethylene high density; preferred term for HDPE

PE-LD Polyethylene, low density; preferred term for LDPE

PE-LLD Polyethylene, linear low density; preferred term for LLDPE

PE-MD Polyethylene, medium density; preferred term for MDPE

XLPE or PEX Cross-linked Polyethylene consisting of long polymer chains in a

PFA Perfluoroalkoxy Copolymer

PFEP Fluorinated Ethylene Propylene

PVC-C Chlorinated Polyvinylchloride

PVC-U Unplasticised Polyvinylchloride

RGD Rapid Gas Decompression

SBR Styrene Butadiene Rubber

SIC Silicon Carbide

TPU Thermoplastic Polyurethane

This document has been supplied under license by Shell to:

1.5 SUMMARY OF MAIN CHANGES

1.6 COMMENTS ON THIS DEP

Shell DEPs Online Enter the Shell DEPs Online system at

DEP Feedback System Enter comments directly in the DEP Feedback

DEP Standard Form Use DEP Standard Form 00.00.05.80-Gen. to record

1.7 DUAL UNITS

1.8 NON NORMATIVE TEXT (COMMENTARY)

This document has been supplied under license by Shell to:

2.1 MATERIALS SELECTION PROCESS

Component Material/Description Standard

This document has been supplied under license by Shell to:

Piping Industrial plastic piping for industrial ISO 15493:2003

2. Thermoplastic materials used in (conventional) spoolable flexible composite pipe shall

This document has been supplied under license by Shell to:

Table 2 (Conventional) flexible pipe

Application related additional qualification requirements might apply to Table 2.

3.2 UNPLASTICISED POLYVINYL CHLORIDE (PVC-U)

This document has been supplied under license by Shell to:

3.3 CHLORINATED POLYVINYL CHLORIDE (PVC-C)

3.4 POLYETHYLENE (PE, PE-HD, PE-X)

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