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DEP 30.10.02.11-Gen.
February 2017
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prior written permission of the copyright owner or Shell Global Solutions International BV.
DEP 30.10.02.11-Gen.
February 2017
Page 2
PREFACE
DEP (Design and Engineering Practice) publications reflect the views, at the time of publication, of Shell Global Solutions
International B.V. (Shell GSI) and, in some cases, of other Shell Companies.
These views are based on the experience acquired during involvement with the design, construction, operation and
maintenance of processing units and facilities. Where deemed appropriate DEPs are based on, or reference international,
regional, national and industry standards.
The objective is to set the standard for good design and engineering practice to be applied by Shell companies in oil and
gas production, oil refining, gas handling, gasification, chemical processing, or any other such facility, and thereby to help
achieve maximum technical and economic benefit from standardization.
The information set forth in these publications is provided to Shell companies for their consideration and decision to
implement. This is of particular importance where DEPs may not cover every requirement or diversity of condition at each
locality. The system of DEPs is expected to be sufficiently flexible to allow individual Operating Units to adapt the
information set forth in DEPs to their own environment and requirements.
When Contractors or Manufacturers/Suppliers use DEPs, they shall be solely responsible for such use, including the
quality of their work and the attainment of the required design and engineering standards. In particular, for those
requirements not specifically covered, the Principal will typically expect them to follow those design and engineering
practices that will achieve at least the same level of integrity as reflected in the DEPs. If in doubt, the Contractor or
Manufacturer/Supplier shall, without detracting from his own responsibility, consult the Principal.
The right to obtain and to use DEPs is restricted, and is typically granted by Shell GSI (and in some cases by other Shell
Companies) under a Service Agreement or a License Agreement. This right is granted primarily to Shell companies and
other companies receiving technical advice and services from Shell GSI or another Shell Company. Consequently, three
categories of users of DEPs can be distinguished:
1) Operating Units having a Service Agreement with Shell GSI or another Shell Company. The use of DEPs by these
Operating Units is subject in all respects to the terms and conditions of the relevant Service Agreement.
2) Other parties who are authorised to use DEPs subject to appropriate contractual arrangements (whether as part of
a Service Agreement or otherwise).
3) Contractors/subcontractors and Manufacturers/Suppliers under a contract with users referred to under 1) or 2)
which requires that tenders for projects, materials supplied or - generally - work performed on behalf of the said
users comply with the relevant standards.
Subject to any particular terms and conditions as may be set forth in specific agreements with users, Shell GSI disclaims
any liability of whatsoever nature for any damage (including injury or death) suffered by any company or person
whomsoever as a result of or in connection with the use, application or implementation of any DEP, combination of DEPs
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All administrative queries should be directed to the DEP Administrator in Shell GSI.
DEP 30.10.02.11-Gen.
February 2017
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TABLE OF CONTENTS
1. INTRODUCTION....................................................................................................... 4
1.1 SCOPE...................................................................................................................... 4
1.2 DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS..........4
1.3 DEFINITIONS............................................................................................................ 4
1.4 CROSS-REFERENCES............................................................................................ 5
1.5 SUMMARY OF MAIN CHANGES..............................................................................6
1.6 COMMENTS ON THIS DEP......................................................................................6
1.7 DUAL UNITS............................................................................................................. 7
1.8 NON NORMATIVE TEXT (COMMENTARY).............................................................7
2. GENERAL REQUIREMENTS...................................................................................8
2.1 STANDARDS............................................................................................................. 8
2.2 SEQUENCE OF MATERIALS...................................................................................8
2.3 SPECIFICATION OF MATERIALS............................................................................9
2.4 METAL TEMPERATURE LIMITS..............................................................................9
2.5 MATERIAL IN H2S SERVICE....................................................................................9
2.6 INTERGRANULAR TESTING....................................................................................9
2.7 CHEMICAL COMPOSITION......................................................................................9
2.8 ADDITIONAL REQUIREMENTS FOR STEEL PLATE MANUFACTURED TO
PEOPLES’ REPUBLIC OF CHINA STANDARDS...................................................10
3. FERROUS METALS – UNALLOYED.....................................................................11
3.1 PLATES, SHEETS AND STRIP...............................................................................11
3.2 TUBES AND TUBING..............................................................................................14
3.3 PIPE........................................................................................................................ 16
3.4 FORGINGS, FLANGES AND FITTINGS.................................................................18
3.5 CASTINGS.............................................................................................................. 20
3.6 BARS, SECTIONS AND WIRE................................................................................22
3.7 BOLTING................................................................................................................. 24
4. FERROUS METALS – ALLOYED..........................................................................25
4.1 PLATES, SHEETS AND STRIP...............................................................................25
4.2 TUBES AND TUBING..............................................................................................34
4.3 PIPE........................................................................................................................ 42
4.4 FORGINGS, FLANGES AND FITTINGS.................................................................51
4.5 CASTINGS.............................................................................................................. 64
4.6 BARS, SECTIONS AND WIRE................................................................................70
4.7 BOLTING................................................................................................................. 73
5. NON-FERROUS METALS......................................................................................78
5.1 PLATES, SHEETS AND STRIP...............................................................................78
5.2 TUBES AND TUBING..............................................................................................82
5.3 PIPE........................................................................................................................ 86
5.4 FORGINGS, FLANGES AND FITTINGS.................................................................90
5.5 CASTINGS.............................................................................................................. 94
5.6 BARS, SECTIONS AND WIRE................................................................................96
5.7 BOLTING............................................................................................................... 100
6. REFERENCES...................................................................................................... 101
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1. INTRODUCTION
1.1 SCOPE
This DEP specifies requirements and gives recommendations for metallic construction
materials that are acceptable to the Principal.
This is a revision of the DEP of the same number dated February 2014; see (1.5) regarding
the changes.
1.3 DEFINITIONS
1.3.1 General definitions
The Contractor is the party that carries out all or part of the design, engineering,
procurement, construction, commissioning or management of a project or operation of a
facility. The Principal may undertake all or part of the duties of the Contractor.
The Manufacturer/Supplier is the party that manufactures or supplies equipment and
services to perform the duties specified by the Contractor.
The Principal is the party that initiates the project and ultimately pays for it. The Principal
may also include an agent or consultant authorised to act for, and on behalf of, the
Principal.
The word shall indicates a requirement.
The word should indicates a recommendation.
The word may indicates a permitted option.
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Term Definition
flanges and Standard piping components other than tube/pipe, valves, bolting and
fittings gaskets.
forging Metal product, hot worked or hot stamped into a desired shape.
sheet Flat product, thickness less than 6 mm (0.236 in) and minimum width
approximately 300 mm (11.81 in).
strip Flat product, maximum width approximately 300 mm (11.81 in) and
maximum thickness approximately 1/6 of the width.
tube Tubular product, indicated by the outside diameter and usually ordered
cut to a specific length.
1.4 CROSS-REFERENCES
Where cross-references to other parts of this DEP are made, the referenced section or
clause number is shown in brackets ( ). Other documents referenced by this DEP are listed
in (6).
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February 2017
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Section/Clause Change
1.1 Revised / abbreviated scope and moved requirement to section
2.
2.1 Restructured and eliminated redundant text.
NA Deleted section.
2.2 Restructed and identified as non-normative text.
2.4 Restructed non-normative text.
2.5 Relocated requirement from tables.
2.6 Relocated requirement from tables.
2.7 Restructured non-normative text.
2.8 Restructured and identified as non-normative text.
3 Restructured table and relocated comments and noted to correct
location. Clarified requirements and non-normative text.
4 Restructured table and relocated comments and noted to correct
location. Clarified requirements and non-normative text.
5 Restructured table and relocated comments and noted to correct
location. Clarified requirements and non-normative text.
6 Added standards that were referenced by not listed.
Feedback that has been registered in the DEP Feedback System by using one of the above
options will be reviewed by the DEP Custodian for potential improvements to the DEP.
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February 2017
Page 7
2. GENERAL REQUIREMENTS
2.1 STANDARDS
1. The Principal’s materials specialist should be consulted regarding selection of
materials.
The following factors influence material expected life:
Materials may fail due to undesirable properties induced during fabrication
and/or service, such as metallurgical changes or corrosion of various types;
Measures that can prevent corrosion or metallurgical changes, such as
special heat treating, are outside the scope of this DEP;
Combination of materials may increase corrosion.
The choice of standard is optional and depends on practical circumstances, such
as the location where the plant is to be erected, the acceptability of the standard
under the applicable design/construction code and the availability and economy of
the material.
The tables in (3), (4), and (5) initially specify the ASTM standards for the metallic
materials. Thereafter, the tables specify the equivalent CEN, GB (China), and ISO
standards. All series of standards rank equally, although individual specifications
may not be identical.
2. Only one series of standards should be used.
Mixing of standards is use of two or more series of standards from ASTM, CEN,
GB, or ISO standards on the same piece of equipment.
3. The Principal shall approve any proposal to mix standards.
4. Trade names for materials shall not be used whenever an authoritative specification
reference is available.
5. Where SI (metric versions) of ASTM standard are available (e.g. ASTM A278M) they
should be selected.
In most cases, ASTM standards and their metric version are issued as a single
standard (e.g. ASTM A182/A182M).
For simplicity, Chinese references have been abbreviated and the full material
specification number can be found in GB 150 and GB 151. The designations shown
in the tables are widely recognised in China. For example, in (3.2.2) carbon steel
tube equivalent to ASTM A179 is shown as "10" or "20". By referring to GB 150, the
material specification is found to be GB 8163 for thicknesses not greater than 16
mm (0.63 in).
3.1.2 Carbon steel plates +350, A 283 EN 10025 Q235-A 630 – 1) To be killed or semi-
of structural quality +662 C S275JR E275 killed.
up to 50 mm (1.97 in) 1.0044
1) (Fe 430B) 2) Specify carbon content
thickness
less than equal to 0.23
For non-pressure- C content
%
retaining parts 0.23 % max.
2)
2)
3.1.5 C-Mn steel plates +400, A 515 EN 10028-2 16MnR 9328-2 1) For tube sheets to be
(Si-killed) – medium +752 70 P355GH P355 welded to tubes, see
strength (3.1.6).
1.0473
For pressure-retaining For tube sheets to be
parts. welded to shell, see
For tube sheets not (3.4.3).
welded to shell and/or
tubes
1)
EN 10028-3 9328-4
P275NL1 PL285TN
1.0488
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3.1.8 Fine-grained C-Mn +400, A 537 EN 10028-3 16MnR 9328-4 1) For tube sheets to be
steels – high strength +752 Class 1 P355N P355TN welded
For pressure-retaining to shell, see (2.4.3)
(Normalised) 1.0562
parts 2) Only for applications
also at low 1) below -20 ˚C (-4 ˚F)
temperatures EN 10028-3 9328-4
P355NH PL355TN
EN10028-3
P355NL1 1.0566
2)
3.3 PIPE
3.3.2 Seamless C-Mn steel +400, A 106 10208-1 20 9329-2 Seamless usually
pipe (Si-killed) +752 not obtainable in sizes larger
B L245GA 4) PH 26 than DN 600 (NPS 24). For
For inside plot piping, A 106 A 2) 1.0459 4) larger sizes use ASTM A672
for special services C65
(such as hydrocarbon 4)
Class 22
+ hydrogen, MESC (see 3.3.1).
hydrocarbon + sulphur SPE 74/002
compounds, fuel gas). 1) CE 0.43 %
2) 3) 4)
For seamless shells of 2) Specify C content
vessels, for welded-on 0.23 %
nozzles, For welded 3) Normalized.
furnace coils
4) Sour Service S content
1) 0.1 %.
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3.5 CASTINGS
3.5.1 Grey iron castings +350, A 48 EN 1561 185 1) Cast iron not to be used
For non-pressure- +662 Class 30 EN-GJL-250 Grade 250 in hazardous service or
retaining (internal) EN-JL1040 above
parts 10 bar (145 psi).
2) 2) Mechanical properties
A 48 EN 1561 185 may be improved by
EN-GJL-300 Grade 300 the addition of certain
Class 40
EN-JL1050 elements, such as Cr
and Ni
(i.e. "pearlitic cast
3.5.2 Grey iron castings +650, A 319 iron").
For non-pressure- +1202 Class II
retaining (internal)
parts at elevated
temperatures
2)
3.5.4 Ductile iron castings +400, A 395 1083: 1) Hardness test and 0.2
For pressure-retaining +752 400/18 % proof test to be
parts including fittings 1) included in testing
and valves programme.
3.5.5 Steel castings +400, A 216 - WCA EN 10213-2 4991 1) Specify C content
For pressure-retaining +752 WCB GP240GH C23-45AH 0.25 % max.
parts WCC 1.0619 2) 2) CE less or equal to
0.43 %
2) 1) 2)
SPE 77/302
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3.6.1 Carbon steel bars, +350, A 36 EN 10025 Q235-A 630 1) For non-welded items,
sections and raised- +662 S275JR E275 and for items that will
tread plates of . 1.0044 not be welded,
structural quality (Fe 430B) restriction on C content
For general structural may be disregarded.
purposes, lifting lugs, 2) To be killed or semi-
sliding bars, etc. killed.
1) 2) 3) 3) Specify C content 0.23
% max
3.7 BOLTING
3.7.1 Carbon steel bolts +230, A 307 Q235-A ISO 898-1 Approved free machining
For structural +446 B 35 4.6 quality acceptable.
purposes
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9328-3
EN 10028-4 X8Ni9
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A 240
Type 304N
S30451
1)
SPE 76/222
4.1.14 18 Cr-8 Ni steel plates, +500, A 240 EN 10088-2 00Cr19Ni10 9328-5
sheets and strip +932 Type 304L X2CrNi19-11 1) X2CrNi18 10
For pressure-retaining S30403 1.4306 1)
parts under corrosive 1)
conditions and/or low 1)
and moderate service
temperatures
4.1.15 18 Cr-8 Ni steel plates, +500, A 240 EN 10088-2 GB 3280-92 9328-5
sheets and strip +932 Type 304LN X2CrNiN18-10 X2CrNiN18 10 1) Refer to (3.6) for
For pressure-retaining S30453 1.4311 1) intergranular testing.
parts under corrosive
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4.1.19 18 Cr-10 Ni-2 Mo +500, A 240 EN 10088-2 0Cr18Ni12- 9328-5 1) Refer to (2.6) for
stabilised steel plates, +932 Type 316Ti X6CrNiMoTi17-12- Mo2ti X6CrNiMoTi17 intergranular testing.
sheets and strip 2 1) 2) 12 2) For optimum resistance
S31635
For pressure-retaining 1.4571 1) 2) to intergranular
parts under corrosive 1) 2) corrosion, specify a
1) 2)
conditions and/or high stabilisation heat
service temperatures treatment at
900 °C
EN 10088-2 (1652 °F), for
A 240 9328-5 4 hrs, subsequent to
X6CrNiMoNb17-
Type 316Cb 12-2 X6CrNiMoNb1 solution heat treatment.
7 12
S31640 1.4580
1) 2)
1) 2) 1) 2)
4.1.20 18 Cr-10 Ni-3 Mo steel +500, A 240 0Cr19Ni13-M03
plates, sheets and strip +932 Type 317 1)
For pressure-retaining S31700
parts under corrosive
conditions and/or high 1)
00Cr19Ni13-
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4.1.24 25 Cr-7 Ni-Mo-N steel +300, A 240 EN 10088-2 2) Specifiy N 0.20 % min.
plates, sheets and strip +572 S32750 X2CrNiMoN25-7-4
For pressure-retaining 5) 1.4410 3) Specify ferric chloride
parts under corrosive 5) test in accordance of
conditions SPE 76/222
ASTM G48 Method A
2) 4) 4) Specify ferric chloride
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4.1.26 Carbon steel or low- +400,+75 A 263 GB8165 1) Specify base metal and
alloy steel plates with 2 1) JB4733 cladding
ferritic stainless steel 1)
cladding
For high service
temperatures and/or
corrosive conditions
4.1.27 22 Cr-25 Ni-6 Mo-Cu-N +400,+75 ASTM B688 2) Specify UNS N08367 to
steel plates, sheets and 2 UNS N08367 be annealed and water
strip SPE 76/227 cooled
For pressure-retaining 2) 3) 4) 3) To be chemically
parts under corrosive passivated
conditions 4) Specify ferric chloride
test in accordance of
ASTM G48 Method A
4.1.28 Carbon steel or low- +400,+75 A 264 GB8165 1) Specify base metal and
alloy steel plates with 2 1) 2) 3) 4) JB4733 cladding
austenitic stainless 1) 2) 3) 4)
steel cladding
For high service
temperatures and/or
corrosive conditions
4.1.29 25 Cr-7 Ni-Mo-N steel +300,+57 ASTM A240 Specify N 0.20% min
plates, sheets and strip 2 UNS 32760
For pressure-retaining
parts under corrosive SPE 76/222
conditions
1)
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4.2.10 Seamless and welded +500, A 269 0Cr17Ni12-Mo2 9329-4 1) Specify hardness not
18 Cr-10 N-2 Mo steel +932 TP 316 X5CrNiMo17 exceed 90 HRB.
tubing 12
S31600
For general 1)
applications to be used 1)
with compression or 0Cr17Ni14-Mo2
fittings.
A 269 9329-4
TP 316L X2CrNiMo17
12
S31603
1)
1)
4.2.11 Welded 18 Cr-8 Ni steel {+400, A 249 0Cr18Ni9 2604 - 5
tubes +752} TP 304 TW 47 - 1) Limit tubes to DN100
For superheaters and S30400 LWHT (NPS4) max and wall
unfired heat transfer 2) 3) thickness to 5.5 mm
equipment to prevent 1)2) 3) (0.22 in) max. Tube
product contamination size limitation is to
or for low service allow tubes to be
temperatures 00Cr19Ni10 welded without filler
meta.
A 249 2604-5 2) Specify non-destructive
TP 304L TW46-LWHT electric test (in
S30403 accordance
2) 3) with the materials
1) 2) 3) specification)
4.2.12 Welded 18 Cr-8 Ni +600, A 249 0Cr18Ni10Ti 2604-5 3) Refer to (3.6) for
stabilised steel tubes +1112 TP 321 TW53-LWHT intergranular testing.
For superheaters and S32100 2) 3)
unfired heat transfer
equipment under 1) 2) 3)
corrosive conditions 0Cr18Ni11Nb
A 249 2604-5
TP 347 TW50-LWHT
2) 3)
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A 213
TP 347H
S34709
1)
4.2.21 Seamless 22 Cr-5 Ni- +300, A 789 1) Specify seamless.
Mo-N steel tubes +572 S31803 2) Specify N 0.14 % min.
For corrosive conditions 1) 2)
4.2.22 Seamless 25 Cr-5Ni- +300, A789
Mo-N steel tubes +572 S32550
For certain corrosive 1)
conditions
4.2.23 Seamless 25 Cr-7 Ni- +300, A 789
Mo-N steel tubes +572 S32750
For corrosive 1)
conditions
or
A789
S32760
1)
SPE 74/014
4.2.24 Seamless 20 Cr-18 Ni- {+400, A 269
6 Mo-Cu-N steel tubes +752} S31254
For corrosive 1)
conditions
SPE 74/014
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4.3 PIPE
4.3.1 Electric-fusion-welded +500, A 672
0.5 Mo steel pipe, sizes +932 L65 1) Specify total Al content
larger than DN 400 0.012 % max.
(NPS 16) Class 22
For high service 1)
temperatures
NOT for hydrogen
service
4.3.2 Electric-fusion-welded +600, A 691 1) For resistance to
1 Cr-0.5 Mo steel pipe +1112 1 Cr hydrogen attack, see
in sizes DN 400 API 941.
(NPS 16) and larger Class 22
or 42 2) Specify normalised and
For high service tempered at 740 °C
temperatures, requiring 1) 2) 3) 4) 5) (1365 °F) min. for Class
optimum creep 22.
resistance and/or 3) Specify PWHT 715 ˚C
resistance to hydrogen +/- 10 °C (1318 ˚F
attack +/-18 ˚F)
4.3.3 Electric-fusion-welded +600, A 691 4) Temper at 680 °C
1.25 Cr-0.5 Mo steel +1112 1.25 Cr (1256 °F) min. for Class
pipe in sizes DN 400 42
(NPS 16) and larger Class 22
or 42 5) For weld metal, specify
For high service 10P+5Sb +4Sn+As
temperatures, requiring 1) 2) 3) 4) 5) 7) 1500, where values are
optimum creep SPE 74/007 in mg/Kg (ppmw).
resistance and/or 6) Refer to DEP
resistance to hydrogen 30.10.02.32-Gen. for
attack low temperature
4.3.4 Electric-fusion-welded +625, A 691 applications.
2.25 Cr-1 Mo steel pipe +1157 2.25 Cr 7) Specify
in sizes DN 400 (NPS P 0.01 % max.
Class 22
16) and larger or 42
For high service 1) 2) 3) 4) 6)
temperatures, requiring
DEP 30.10.02.11-Gen.
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4.3.10 Seamless 1 Cr-0.5 Mo +600, A 335 15CrMo 9329-2 For sizes larger than DN 400
steel pipe +1112 P12 8CrMo4-5
For high service 2) (NPS 16) use ASTM A691 -
K11562 1 CR-Class 22 or 42; see
temperatures and/or
resistance to hydrogen 2) (3.3.2).
attack 1) for resistance to
1) hydrogen attack, see
API 941.
2) Specify to be
normalised and
tempered or quenched
and tempered.
DEP 30.10.02.11-Gen.
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Page 41
2604-5
TFW 57-
LWHT
1) 3)
4.3.22 Seamless and welded +500, A 312
18 Cr-8 Ni steel pipe in +932 to TP 304H
sizes to DN 300 (NPS +815, S30409
12) incl. +1499
For corrosive conditions
and/or high service
temperatures
4.3.23 Seamless and welded +300, A 790 1) Welded pipe may be
22 Cr-5 Ni-Mo-N steel +572 S 31803 used up to and
pipe including
1) 2) 6.4 mm
For corrosive conditions
SPE 74/014 (0.25 in) wall
thickness.
4.3.24 Seamless and welded +300, A 790
25 Cr-7 Ni-Mo-N steel +572 2) Specify in solution
S 32750 annealed and water
pipe
1) 2) quenched condition.
For corrosive conditions
SPE 74/014
4.3.25 Seamless and welded {+400, A 312
20 Cr-18 Ni-6 Mo-Cu-N +752} S31254
steel pipe
1)
For corrosive conditions
SPE 74/008
4.3.26 25Cr-7Ni-Mo-N steel +300, ASTM A182-F55 EN 10250-4:1999
forgings +572 -UNS S32760
For tube sheets, SPE 76/212
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4.3.32 22 Cr-5 Ni-Mo-N steel +300,+57 ASTM A 928 Cl1 74/022 Pipes tobe solution-
pipe Fusion Welded 2 UNS S31803 annealed and quenched by
with Addition of Filler SPE 74/022 rapid cooling in water.
Metal
DEP 30.10.02.11-Gen.
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Page 46
1)
4.4.10 18 Cr-8 Ni steel butt- +815, A 403 1) Specify
welding fittings +1499 WP304H C 0.06% max. and
For corrosive S30409 Mo+Ti+Nb 0.4 % max.
conditions and/or -S/WX/WU 2) Refer to (3.6) for
extreme service intergranular testing.
temperatures 1)
3) For resistance to
4.4.11 18 Cr-8 Ni stabilised +600, A 403 EN 10222-5 GB 3280-92 9327-5 intergranular corrosion,
steel butt-welding +1112 WP321 S32100 X6CrNiTi18-10 2)3)4) X6CrNiTi18-10 specify a stabilisation
fittings -S/WX/WU heat treatment at 870
1.4541 2) 3) 4) ˚C
For corrosive 2) 3) 4)
conditions and/or 2) 3) 4) (1600 ˚F)
900 °C
DEP 30.10.02.11-Gen.
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SPE 76/212
4.4.36 18 Cr-8 Ni stabilised +815, A 182 1) The use of this grade is
steel forgings +1499 F321H subject to agreement of
For tube sheets, the Principal.
S32109
flanges, fittings, valves
and other pressure- 1)
retaining parts under
corrosive conditions A 182
and/or at extreme
service temperatures F347H
S34709
1)
4.4.37 18 Cr-10 Ni-2 Mo steel +500, A 182 EN 10222-5 9327-5 1) Refer to (3.6) for
forgings +932 F316 X5CrNiMo17-12-2 X5CrNiMo17- intergranular testing.
For tube sheets, S31600 1.4401 12
flanges, fittings, valves 4)
and other pressure- 4) 1) 4)
retaining parts under EN 10222-5 2) Specify C 0.03 %
corrosive conditions SPE 76/212 X3CrNiMo17-13-3 9327-5 3) 22 Cr and 25 Cr
and/or at high service X5CrNiMo17- forgings specify a ferric
temperatures 1.4436
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4.5 CASTINGS
4.5.1 14.5 Si iron castings +250, A 518 - 1 1) Si content 14.5 % min.
For non-pressure- +482 1) Other alloying
retaining (internal) parts elements,
in acid service e.g. Mo, may be added.
4.5.5 1.25 Cr-0.5 Mo steel +600, A 217 EN 10213-2 GB/T 16253- 1) For resistance to
castings +1112 WC6 G17CrMo5-5 1996 hydrogen attack, see
For fittings, valves and API 941.
3) 4) 1.7357
other pressure-retaining 2) Specify to be
parts at high service SPE 77/302 normalised and
temperatures and/or tempered or quenched
DEP 30.10.02.11-Gen.
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4.6.6 18 Cr-8 Ni stabilised +815, A 479 EN 10272 0Cr18Ni10Ti 9327-5 1) Refer to (3.6) for
steel bars +1499 Type 321 X6CrNiTi18-10 1) X6CrNiTi18-10 intergranular testing.
For machined parts S32100 1.4541 1)
1) 1)
0Cr18Ni11Nb 9327-5
1)
A 479 EN 10272 X6CrNiNb18-
Type 347 X6CrNiNb18-10 10
S34700 1.4550 1)
1) 1)
4.6.7 18 Cr-8 Ni stabilised +500, A 479 321S51 1) The use of this grade is
steel bars +932 Type 321H 1) subject to agreement of
For machined parts {+815, the Principal.
S32109
+1499}
1)
A 479
Type 347H 347S51
S34709 1)
1)
4.6.8 18 Cr-10 Ni-2 Mo steel +500, A 479 EN 10272 0Cr17Ni12-Mo2 9327-5 1) Refer to (3.6) for
bars +932 Type 316 X3CrNiMo17-13-3 1) X5CrNiMo17- intergranular testing.
For machined parts S31600 1.4436 13
1) 1) 1)
EN 10272 9327-5
X5CrNiMo17-12-2 X5CrNiMo17-
12
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EN 10272 9327-5
X2CrNiMo18-14-3 X2CrNiMo17-
13
1.4435
1)
1)
4.6.10 22 Cr-5 Ni-Mo-N steel +300, A 479 EN 10272 9327-5 1) Specify N 0.14 % min.
bars +572 S31803 X2CrNiMoN22-5-3 X2CrNiMoN22 2) Specify N 0.20 % min.
For machined parts -5-3
1.4462
1)
1)
4.6.11 25 Cr-7 Ni-Mo-N steel +300, A 479 EN 10272
bars +572 S32750 X2CrNiMoN25-7-4
For machined parts 2) 1.4501
2)
4.6.12 20 Cr-18 Ni-6 Mo-Cu-N {+400, A 276 EN 10272
steel bars +752} S31254 X1CrNiMoCuN20-
For machined parts 18-7
1.4547
4.7 BOLTING
4.7.1 1 Cr-0.25 Mo steel bolts +450, A 193 EN 10269 35CrMoA For nuts, see (3.7.3).
For general use +842 B7 42CrMo4
SPE 81/001 1.7225
4.7.2 1 Cr-0.25 Mo steel bolts +450,+84 A 193 For nuts, see (3.7.4).
2
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A 194
8C
S34700
1) 2)
4.7.20 18 Cr-10 Ni-2 Mo steel +500, A 194 EN 10269 0Cr17Ni12-Mo2
(strain hardened) nuts +932 8M, S1 X5CrNiMo17-12-2 2)
For bolting made from S31600 1.4401
material specified in
(3.7.10) 2) 2)
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5. NON-FERROUS METALS
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For corrosive 1)
conditions
5.1.13 Ni-Cu alloy (Alloy 400) +400, B 127 6208
plates, sheets and +752 N04400 NW4400
strip 1)
1)
For corrosive
conditions
5.1.14 Ni-Cr-Fe alloy (Alloy +650, B 168 6208
600) plates, sheets +1202 N06600 NW6600
and strip 1)
1)
For high-temp.
conditions and/or
corrosive conditions
5.1.15 Ni-Fe-Cr alloy (Alloy {+1000, B 409 6208
800HT) plates, sheets +1832} N08811 NW8811
and strip
For high-temp.
conditions and/or
corrosive conditions
5.1.16 Ni-Fe-Cr-Mo-Cu alloy +425, B 424 6208 1) Refer to (3.6) for
(Alloy 825) plates, +797 N08825 NW8825 intergranular testing.
sheets and strip 1)
For corrosive
conditions SPE 76/226
under corrosive
conditions
5.2.18 Seamless Ni-Mo-Cr +425, B 622
alloy (Alloy C4) tubes +797 N06455
For unfired heat 1)
transfer equipment
under corrosive
conditions
5.2.19 Welded Ni-Mo-Cr alloy +425, B 626 1) Refer to (3.6) for
(Alloy C4) tubes +797 N06455 intergranular testing.
For unfired heat Class 1A
transfer equipment 1) (Corrosion rate in this test
under corrosive not to exceed 0.9 mm/year,
conditions 0.035 in/year).
5.2.20 Seamless Ni-Mo-Cr +425, B 622 1) Specify solution
alloy (Alloy C276) +797 N10276 annealed condition for
tubes 1), 2) all grades.
For unfired heat {+650,
transfer equipment 2) For tubes intended for
+1202} use with compression
under corrosive
conditions fittings, specify
hardness not exceed
90 HRB.
5.2.21 Welded Ni-Mo-Cr alloy +425, B 626 1) Specify solution
(Alloy C276) tubes +797 N10276 annealed condition for
For unfired heat Class 1A all grades.
transfer equipment 1), 2)
under corrosive 2) For tubes intended for
conditions use with compression
5.2.22 Seamless Ni-Cr-Mo +425, B 622 fittings, specify
alloy (Alloy C22) tubes +797 N06022 hardness not exceed
For unfired heat 1), 2) 90 HRB.
transfer equipment
under corrosive
conditions
5.2.23 Welded Ni-Cr-Mo alloy {+425, B 626
(Alloy C22) tubes +797} N06022
For unfired heat Class 1A
transfer equipment 1), 2)
under corrosive
conditions
5.2.24 Seamless titanium {+300, B 338
tubes +572} Grade 2
For unfired heat
transfer equipment
under corrosive
DEP 30.10.02.11-Gen.
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conditions
5.2.25 Welded titanium tubes {+300, B 338
For unfired heat +572} Grade 2
transfer equipment
under corrosive
conditions
5.3 PIPE
5.3.1 Seamless aluminium +200, B 241 EN 755 209-1/2 1) Specify annealed
pipe +392 1060 EN AW-1060 Al 99.5 condition for all grades.
For corrosive 1) 1) 1)
conditions
5.3.2 Seamless Al-Mg-Si +200, B 241 EN 755 209-1/2
alloy pipe +392 6061 EN AW-6061 AlMg1SiCu
For corrosive 1) 1) 1)
conditions
5.3.3 Seamless Al-Mg-Si +200, B 241 EN 755 209-1/2
alloy pipe +392 6063 EN AW-6063 AlMg0.7Si
For pipelines under 1) 1) 1)
corrosive conditions
5.3.4 Seamless Al-2.5Mg +200, B 241 EN 755 5A02 (LF2) 209-1/2 AlMg
alloy pipe +392 5052 EN AW-5052 1) 2.5
For general use under 1) 1) 1)
corrosive conditions
5.3.5 Seamless Al-2.7Mg- +200, B 241 EN 755 5A02 (LF2) 209-1/2 1) Specify annealed
Mn alloy pipe +392 5454 EN AW-5454 1) AlMg3Mn condition for all grades.
For general use under 1) 1) 1)
corrosive conditions
5.3.6 Seamless Al-4.5Mg- +65, +149 B 241 EN 755 209-1/2
Mn alloy pipe 5083 EN AW-5083 AlMg4.5Mn
For low-temperature 0.7
1) 1)
service only. 1)
5.3.7 Seamless copper pipe +150, B 42 EN 12449
For corrosive +302 C12200 Cu-DHP
conditions 1) CW024A
1)
5.3.8 Seamless Cu-Zn-Al +175, B111 EN 12449
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Specify annealed
condition
5.4.11 Ni-Cu alloy (Alloy 400) +400, B 366 9725 Specify fittings to be
welding fittings +752 WPNCS or NW4400 furnished in the solution
For corrosive WPNCW heat-treated condition, base
conditions material to be annealed.
N04400
SPE 76/204
5.4.12 Ni-Cr-Fe alloy (Alloy +650, B 366 9725 1) Specify solution
600) fittings +1202 WPNC1S or NW6600 annealed condition for
For high temperature WPNC1W all grades.
conditions and/or N06600 2) Refer to (3.6) for
corrosive conditions intergranular testing.
1) (Corrosion rate in this
5.4.13 Ni-Fe-Cr alloy (Alloy +815, B 564 9725 test not to exceed
800) forgings +1499 NW8800 0.9 mm/year, 0.035
N08800 in/year).
For extreme 1) 2)
temperature service 3) To be chemically
passivated
5.4.14 Ni-Fe-Cr alloy (Alloy +1000, B 564 9725
800H) forgings +1832 N08810 NW8810
For extreme 1) 2)
temperature service
5.4.15 Ni-Fe-Cr-Mo-Cu alloy +450, B 564 9725
(Alloy 825) forgings +842 N08825 NW8825
For extreme 1), 2) 3), 1)
temperature service
SPE 76/213
5.4.16 Ni-Fe-Cr-Mo-Cu alloy +450, B 366
(Alloy 825) welding +842 WPNI CMCS
fittings
or
For extreme
temperature service WPNI CMCW
N08825
1), 2) 3)
SPE 76/204
5.4.17 Ni-Mo alloy (Alloy B2) +425, B 366
welding fittings +797 WPHB2S or
For corrosive WPHB2W
conditions N10665
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2)
SPE 76/204
5.4.18 Ni-Mo-Cr alloy (Alloy +425, B 366 1) Refer to (3.6) for
C4) welding fittings +797 WPHC4 intergranular testing.
For corrosive N06455 (Corrosion rate in this
conditions test not to exceed
1) 2) 3) 0.9 mm/year, 0.035
4) in/year).
5.4.19 Ni-Mo-Cr alloy (Alloy {+800, B 366 2) To be chemically
C276) welding fittings +1472} WPHC276 passivated
For corrosive N10276 3) Refer to (3.6) for
conditions intergranular testing.
1) 2) 3)
4) Specify solution
4)
annealed condition
5.4.20 Ni-Cr-Mo alloy (Alloy {+425, B 564
C22) forgings +797} N06022
For corrosive 1) 2) 3)
conditions 4)
5.4.21 Ni-Cr-Mo alloy (Alloy +425, B 366
C22) welding fittings +797 WPHC22S
For corrosive or
conditions WPHC22W
N06022
1) 2) 3)
4)
5.4.22 Titanium forgings {+300, B 381 1) Specify annealed
For corrosive +572} Grade F2 condition for all grades.
conditions 1)
5.4.23 Titanium welding {+300, B 363
fittings +572} WPT2 or
For corrosive WPT2W
conditions 1)
SPE 76/206
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5.5 CASTINGS
wire
For general use under
corrosive conditions
5.6.4 Extruded Al-Mg-Si +200, B 221 EN 755 209-1/2
alloy bars, rods, +392 6063 EN AW-6063 AlMg0.7Si
sections (incl. hollow 1), 2)
sections), tube and 1), 2) 1), 2)
wire 6362-1/4
For general purposes AlMg0.75i
1), 2)
5.6.5 Copper bars, rods and +150, B 187 EN 1976
sections +302 C11000 Cu-ETP
For electrical purposes 1), 2) CR004A
1), 2)
5.6.6 Copper bars, rods and +150, B 187 EN 12167
sections +302 C12200 Cu-DHP
For general purposes 1), 2) CW024A
1), 2)
5.6.7 Free cutting Cu-Zn +175, B 16
alloy bars, rods and +347 1), 2)
sections
For general purposes
5.6.8 Cu-Zn-Pb alloy bars, +150, B140
rods and sections +302 C32000
For general purposes or
C31400
1), 2)
5.6.9 Cu-Al alloy bars, rods +350, B 150
and sections +662 C63200
For general purposes 1), 2)
under corrosive
conditions
5.6.10 Cu-Ni (90/10) alloy +350, B 122 EN 12163 1) For bars, rods and
bars, rods and +662 C70600 CuNi10Fe1Mn sections, specify
sections annealed condition for
1), 2) CW352H all grades.
For corrosive
DEP 30.10.02.11-Gen.
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5.7 BOLTING
5.7.1 Aluminium alloy bolts +200, F467/468 A96061 1) Bolting material may
and nuts +392 1) also be selected from
(5.6).
5.7.2 Cu-Al alloy bolts and +365, F467/468 C63000
nuts +689 1)
5.7.3 Cu-Ni (70/30) alloy +350, F467/468 C71500
bolts and nuts +662 1)
5.7.4 Ni-Cu alloy +400, F467/468 N04400
(Alloy 400) bolts +752 1)
and nuts
5.7.5 Ni-Cu-Al alloy (Alloy +400, F467/468 N05500
K500) bolts and nuts +752 1)
5.7.6 Ni-Mo alloy (Alloy B) +425, F467/468 N10001
bolts and nuts +797 1)
5.7.7 Ni-Mo-Cr alloy (Alloy {+800, F467/468 N10276
C276) bolts and nuts +1472} 1)
5.7.8 Titanium bolts and {+300, F467/468 1) Bolts primarily intended
nuts +572} Alloy Ti 2 for use inside
equipment.
1)
DEP 30.10.02.11-Gen.
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6. REFERENCES
In this DEP, reference is made to the following publications:
NOTES: 1. Unless specifically designated by date, the latest edition of each publication shall be used,
together with any amendments/supplements/revisions thereto.
2. The DEPs and most referenced external standards are available to Shell staff on the SWW
(Shell Wide Web) at http://sww.shell.com/standards/.
SHELL STANDARDS
INTERNATIONAL STANDARDS
AMERICAN STANDARDS
Service
Standard Specification for Pressure Vessel Plates, Alloy Steel, ASTM A353
9 Percent Nickel, Double-Normalized and Tempered
Standard Specification for Electric-Fusion-Welded Austenitic ASTM A358
Chromium-Nickel Alloy Steel Pipe for High-Temperature Service
Standard Specification for Seamless Austenitic Stainless Steel Pipe ASTM A376
for High-Temperature Central Station Service
Standard Specification for Pressure Vessel Plates, Alloy Steel, ASTM A387
Chromium-Molybdenum
Ferritic Ductile Iron Pressure-Retaining Castings for Use As ASTM A395
Elevated Temperatures
Standard Specification for Wrought Austenitic Stainless Steel Piping ASTM A403
Fittings
Standard Specification for Piping Fittings of Wrought Carbon Steel ASTM A420
and Alloy Steel for Low-Temperature Service
Standard Specification for Austenitic Ductile Iron Castings ASTM A439
Standard Specification for Steel Castings, Chromium-Nickel-Iron ASTM A447
Alloy (25-12 Class), for High-Temperature Service
Standard Specification for High-Temperature Bolting Materials, with ASTM A453
Expansion Coefficients Comparable to Austenitic Stainless Steels
Standard Specification for Stainless Steel Bars and Shapes for Use ASTM A479
in Boilers and Other Pressure Vessels
Standard Specification for Steel Castings Suitable for Pressure ASTM A487
Service
Standard Specification for Castings, Nickel and Nickel Alloy ASTM A494
Standard Specification for Pressure Vessel Plates, Carbon Steel, for ASTM A515
Intermediate- and Higher-Temperature Service
Standard Specification for Pressure Vessel Plates, Carbon Steel, for ASTM A516
Moderate- and Lower-Temperature Service
Standard Specification for Corrosion-Resistant High-Silicon Iron ASTM A518
Castings
Standard Specification for forged or Rolled 8 and 9% Nickel Alloy ASTM A522
Steel Flanges, Fittings, Valves, and Parts for Low-Temperature
Service
Standard Specification for Pressure Vessel Plates, Heat-Treated, ASTM A537
Carbon-Manganese- Silicon Steel
Standard Specification for Pressure Vessel Plates, Alloy Steel, ASTM A553
Quenched and Tempered 8 and 9 Percent Nickel
Standard Specification for Castings, Chromium-Nickel Alloy ASTM A560
Standard Specification for Carbon and Alloy Steel Nuts ASTM A563
Standard Specification for Austenitic Ductile Iron Castings for ASTM A571
Pressure-Containing Parts Suitable for Low-Temperature Service
Standard Specification for Austenitic Ductile Iron Castings for ASTM A576
Pressure-Containing Parts Suitable for Low-Temperature Service
Standard Specification for Pressure Vessel Plates, Carbon- ASTM A662
DEP 30.10.02.11-Gen.
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Standard Specification for Copper Sheet, Strip, Plate, and Rolled ASTM B152
Bar
Standard Specification for Nickel Rod and Bar ASTM B160
Standard Specification for Nickel Seamless Pipe and Tube ASTM B161
Standard Specification for Nickel Plate, Sheet, and Strip ASTM B162
Standard Specification for Seamless Nickel and Nickel Alloy ASTM B163
Condenser and Heat-Exchanger Tubes
Standard Specification for Nickel-Copper Alloy Rod, Bar, and Wire ASTM B164
Standard Specification of Nickel-Copper Alloy (UNS N04400) ASTM B165
Seamless Pipe and Tube
Standard Specification Nickel-Chromium-Iron Alloys (UNS N06600, ASTM B166
N06601, N06603, N06690, N06693, N06025, and N06045) and
Nickel-Chromium-Cobalt-Molybdenum Alloy (UNS N06617) Rod,
Bar, and Wire
Standard Specification Nickel-Chromium-Iron Alloys (UNS N06600, ASTM B168
N06601, N06603, N06690, N06693, N06025, and N06045) and
Nickel-Chromium-Cobalt-Molybdenum Alloy (UNS N06617) Plate,
Sheet, and Strip
Standard Specification for Copper-Alloy Plate and Sheet for ASTM B171
Pressure Vessels, Condensers, and Heat Exchangers
Standard Specification for Copper Bar, Bus Bar, Rod, and Shapes ASTM B187
Standard Specification for Aluminum and Aluminum-Alloy Sheet and ASTM B209
Plate
Standard Specification for Aluminum and Aluminum-Alloy Extruded ASTM B221
Bars, Rods, Wire, Profiles, and Tubes
Standard Specification for Aluminum and Aluminum-Alloy Drawn ASTM B234
Seamless Tubes for Condensers and Heat Exchangers
Standard Specification for Aluminum and Aluminum-Alloy Seamless ASTM B241
Pipe and Seamless Extruded Tube
Standard Specification for Aluminum and Aluminum-Alloy Die ASTM B247
forgings, Hand forgings, and Rolled Ring forgings
Standard Specification for Titanium and Titanium Alloy Strip, Sheet, ASTM B265
and Plate
Standard Specification for Nickel-Molybdenum Alloy Plate, Sheet, ASTM B333
and Strip
Standard Specification for Nickel-Molybdenum Alloy Rod ASTM B335
Standard Specification for Seamless and Welded Titanium and ASTM B338
Titanium Alloy Tubes for Condensers and Heat Exchangers
Standard Specification for Titanium and Titanium Alloy Bars and ASTM B348
Billets
Standard Specification for Factory-Made Wrought Aluminum and ASTM B361
Aluminum-Alloy Welding Fittings
Standard Specification for Seamless and Welded Unalloyed ASTM B363
Titanium and Titanium Alloy Welding Fittings
Standard Specification for Factory-Made Wrought Nickel and Nickel ASTM B366
DEP 30.10.02.11-Gen.
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Alloy Fittings
Standard Specification for Titanium and Titanium Alloy Castings ASTM B367
Standard Specification for Titanium and Titanium Alloy forgings ASTM B381
Standard Specification for Nickel-Iron-Chromium Alloy Seamless ASTM B407
Pipe and Tube
Standard Specification for Nickel-Iron-Chromium Alloy Rod and Bar ASTM B408
Standard Specification for Nickel-Iron-Chromium Alloy Plate, Sheet, ASTM B409
and Strip
Standard Specification for Nickel-Iron-Chromium-Molybdenum- ASTM B423
Copper Alloy (UNS N08825 and N08221) Seamless Pipe and Tube
Standard Specification for Ni-Fe-Cr-Mo-Cu Alloy (UNS N08825 and ASTM B424
UNS N08221) Plate, Sheet, and Strip
Standard Specification for Ni-Fe-Cr-Mo-Cu Alloy (UNS N08825 and ASTM B425
UNS N08221) Rod and Bar
Standard Specification for Nickel-Chromium-Molybdenum- ASTM B443
Columbium Alloy (UNS N06625) and Nickel-Chromium-
Molybdenum-Silicon Alloy (UNS N06219) Plate, Sheet, and Strip
Standard Specification for Nickel-Chromium-Molybdenum- ASTM B444
Columbium Alloys (UNS N06625) and Nickel-Chromium-
Molybdenum-Silicon Alloy (UNS N06219) Pipe and Tube
Standard Specification for Nickel-Chromium-Molybdenum- ASTM B446
Columbium Alloy (UNS N06625) and Nickel-Chromium-
Molybdenum-Silicon Alloy (UNS N06219) Rod and Bar
Standard Specification for Seamless Copper-Nickel Pipe and Tube ASTM B466
Standard Specification for Nickel Alloy forgings ASTM B564
Standard Specification for Low-Carbon Nickel-Molybdenum- ASTM B574
Chromium, Low-Carbon Nickel-Chromium-Molybdenum, Low-
Carbon Nickel-Molybdenum-Chromium-Tantalum, Low-Carbon
Nickel-Chromium-Molybdenum-Copper, and Low-Carbon Nickel-
Chromium-Molybdenum-Tungsten Alloy Rod
Standard Specification for Low-Carbon Nickel-Molybdenum- ASTM B575
Chromium, Low-Carbon Nickel-Chromium-Molybdenum, Low-
Carbon Nickel-Chromium-Molybdenum-Copper, Low-Carbon Nickel-
Chromium-Molybdenum-Tantalum, and Low-Carbon Nickel-
Chromium-Molybdenum-Tungsten Alloy Plate, Sheet, and Strip
Standard Specification for Copper Alloy Sand Castings for General ASTM B584
Applications
Standard Specification for Welded Nickel and Nickel-Cobalt Alloy ASTM B619
Pipe
Standard Specification for Seamless Nickel and Nickel-Cobalt Alloy ASTM B622
Pipe and Tube
Standard Specification for Welded Nickel and Nickel-Cobalt Alloy ASTM B626
Tube
Standard Specification for UNS N08925, UNS N08354, and ASTM B673
UNS N08926 Welded Pipe
Standard Specification for UNS N08367 Welded Pipe ASTM B675
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EUROPEAN STANDARDS