Professional Documents
Culture Documents
Contents
1 Scope ................................................... 2
4 Definitions ........................................... 4
5 Instructions ......................................... 5
6 Responsibilities ................................ 12
E X H I B I T S ....................................... 14
1 Scope
1.1 This Saudi Aramco Engineering Procedure (SAEP) provides technical guidance
to define full scope of hydraulic & surge analysis during DBSP, Project
Proposal and Detailed Design stages of a project cycle and throughout the
operational life of a pipeline to ensure consistent approach. It provides Saudi
Aramco engineers and engineering design contractors with guidelines describing
the requirements to conduct and review pipelines hydraulic & surge analysis
studies for existing and new facilities.
1.2 This procedure also provides requirements to ensure the quality of the flow
assurance studies in support of project development and assign clear
responsibilities in the development of the steady-state and transient flow
assurance analysis.
2.1 Any conflicts between this procedure and other applicable Saudi Aramco
Engineering Standards (SAESs) or industry standards, codes, and forms shall be
resolved in writing through the Manager, Process & Control Systems
Department of Saudi Aramco, Dhahran.
2.2 Direct all requests to deviate from this procedure in writing to the Company, who
shall follow internal company procedure SAEP-302 and forward such requests to
the Manager, Process & Control Systems Department of Saudi Aramco, Dhahran.
3 Applicable Documents
To ensure compliance with the appropriate Saudi Aramco and International Standards
and Codes for pipelines design and over pressure protection, the following Engineering
Standards shall be reviewed in conjunction with hydraulic & surge analysis studies.
These Standards encompass hydraulic analysis, surge analysis, over pressure protection
of pipelines, design pressure, materials, operating conditions, Maximum Allowable
Operating Pressures and Maximum Allowable Surge Pressures.
4 Definitions
PHA (Preliminary Hazards Analysis): An initial screening exercise that can be used
to identify, describe, and rank major hazards. This technique can also be used to
identify possible consequences and likelihood of occurrence and provide
recommendations for hazard mitigation.
5 Instructions
5.1.3 The engineering design contractor shall use the recommended pipeline
simulation software as adopted by P&CSD/Flow Assurance Applications
Unit to eliminate discrepancies during studies review. The recommended
pipeline simulation software shall be obtained from P&CSD/Flow
Assurance Applications Unit. In addition, models developed by the
Contractor shall be added to Saudi Aramco Model Library at the
completion of the project as a deliverable that can be effectively utilized
by Saudi Aramco engineers to support operations.
5.1.4 At the completion of the surge analysis and flow assurance studies, the
engineering design contractor shall submit an electronic copy of
complete simulation models and supporting documents to P&CSD/Flow
Assurance Applications Unit, the Proponent and FPD for review and
approval.
5.1.5 Proponent shall be responsible for obtaining approval for input data from
the appropriate organizations prior to developing the flow assurance
basis of design and scope of work required to perform the analysis as per
SAES-L-410. If any changes are made to the system or its operating
conditions or procedures, the basis of design and scope of work shall be
revised.
5.1.6 Suppliers for pipeline data and related components such as production
engineering, reservoir engineering shall provide Saudi Aramco and the
design contractor the required data for conducting flow assurance
analysis studies as per SAES-L-410.
3) Any change or equipment data update in the detailed design, final pipeline
design, at the last minute, or during construction works.
5) For Project Proposals, it is required that steady state hydraulics and Exhibit I
issued by 30% PP review and the surge report issued by 60% PP review.
The study shall not be limited to the mentioned transient risk situations and
P&CSD shall endorse the hydraulic surge analysis study timing.
Before the surge analysis commences, a technical specification for the surge
analysis study as detailed in Exhibit I shall be prepared and approved by
Proponent or SAPMT’s engineering contractor to acknowledge the problem for
further assessment, scope development, and possible surge protection solution.
The following list shall be completed to define full scope of the surge analysis
for pipelines to ensure a consistent approach for all projects.
The objective of the analysis will determine the extent of the pipeline
system to be modeled and the accuracy of data required during pipeline
model development and evaluation. A clear surge analysis objective
shall be prepared and agreed with the pipeline hydraulic and surge
analysis specialist of P&CSD prior to conducting the analysis.
The following list identifies data that shall be gathered before a surge
analysis study is conducted:
c) Fluid data: The key data required are the physical properties at the
relevant operating pressure and temperature for the evaluated
pipeline system. Physical properties include: density, viscosity, true
vapor pressure, bulk modulus, working temperature (thermodynamic
stream data). Alternatively, for compositional analysis, the fluid
composition shall be defined.
i) Surge and transient event data: Time scale of valve and pumps
operation (Control Logic) and sequence of events to be investigated.
Surge analysis shall ensure compliance with the appropriate Saudi Aramco
Standards as specified in SAES-L-100, SAES-L-132, SAES-L-133,
SAES-L-310, SAES-L-410, SAES-L-620 and International Standards and
Codes ASME B31.1, ASME B31.3, ASME B31.4, ASME B31.8, or
ASME B16.5 for over pressure protection of pipelines and process piping.
Fire water and safety related systems, surge analysis is not addressed in
the procedure.
When plant and pipeline operating data is available, the steady state
model shall be validated against a set of operating data within the known
constraints of, 1) accuracy of plant measurements, 2) tolerance and
convergence limitations within the simulator, and 3) the errors associated
with simplifying assumptions made during model development. Models
shall be validated also during project proposal and/or detailed design by
SAPMT’s engineering contractor.
A surge analysis specific sheet shall be developed per Exhibit I and submitted
for approval prior to performing surge analysis.
f) The methodology used to extract, reconcile, and filter the operating data.
g) Model drawings.
Describe the purpose of the study and the role that simulation plays in
addressing that purpose. The objective of the simulation must be clearly
stated. The model shall be represented as a tool to help solve specific
problems or answer specific questions rather than as an end product.
The simulation package and version used to build the model shall be
defined.
In order to understand the model and its limitations, all assumptions shall
be identified. Discuss the limitations of the model’s representation of the
actual system and the impact those limitations have on the results and
conclusions presented.
5.3.8 For flow assurance studies, all multiphase models developed within the
Company outside P&CSD or as part of DBSP, Project Proposal and
Detailed Design shall be fully reviewed and approved by P&CSD.
6 Responsibilities
P&CSD provides technical guidance and review for all hydraulic and surge analysis, or
pipeline control system studies during DBSP, Project Proposal, and Detailed Design
phases of a project. P&CSD proactively works with Proponent and SAPMT on pipeline
design; reviews all related pipelines studies and models; and provide guidance during
each design stage.
SAPMT or proponent shall be responsible for obtaining approval for the surge analysis
technical specification (Exhibit I) from the appropriate organizations prior to
performing the analysis. If any changes are made to the system or its operating
conditions or procedures, the technical specification shall be revised.
Suppliers for pipeline and related components such as surge relief, rotating equipment
shall provide Saudi Aramco and the design contractor the required equation data for
conducting detailed surge analysis studies.
For pipeline hydraulics, surge analysis and flow assurance studies and prior to utilizing
the pipeline simulation software, the engineering design contractor shall approach
P&CSD/Flow Assurance Applications Unit for the recommended pipeline simulation
software.
For Flow Assurance studies during FEL-1 (Business Case), FEL-2 (Study, DBSP),
FEL-3 (Project Proposal), P&CSD role includes writing/reviewing the scope of work
for the study to be carried out by third party consultants and includes approving the
study outcomes and contractor qualification. P&CSD can decide to conduct the study or
parts of it in-house depending on the type and size of the project.
P&CSD shall review and approve the Surge Analysis Report and Flow Assurance
Report for all Pipelines projects as in the CMS Manual.
P&CSD shall be part of the Integrated Project Team (IPT) members for applicable
projects. The expectations required and support provided to either OOK or IK projects
is given in the Front End Loading FEL Manual.
Revision Summary
EXHIBITS
System Schematic:
Pipeline Properties:
*This signature block is designed for major BI projects. For other surge analysis studies, such as current system studies,
contact P&CSD.
**SA proponent signature should also be in division level. If the system involves multiple proponent organizations, signatures
from all the involved organizations are required.