Professional Documents
Culture Documents
Content
1 Introduction..................................................... 2
2 Applicable Documents.................................... 4
3 Estimate Request and Approval..................... 5
4 Work Breakdown Structure (WBS)................. 5
5 Estimating Tool............................................... 6
6 Business Case Estimate................................. 7
7 Study Estimate................................................ 8
8 Budget Estimate............................................ 10
9 Expenditure Request (ER) Estimate............. 12
10 Company Estimate........................................ 31
11 BI-19 Estimate.............................................. 32
Attachment 1 - Exhibits......................................... 34
Attachment 2 - Samples....................................... 64
1 Introduction
1.1 Scope
For C-1 and projects not following the CMS, this procedure is still applicable,
however the relevant sections which deviate have an additional section titled
“Non-CMS and C-1 Project Deviations.”
The estimate indicates the total cost at completion of all elements of the defined
project or scope of work and is an essential project deliverable required for key
decision support and control purposes during project development, planning and
execution.
1.2 Acronyms
ACCE Aspen Capital Cost Estimator
CMS Capital Management System
DBSP Design Basis Scoping Paper
ER Expenditure Request
ERA Expenditure Request Approval
ERC Expenditure Request Completion
ESD Estimating Services Division
FEL Front End Loading
FPD Facilities Planning Department
GI General Instruction
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Front End Loading (FEL): A process that organizes the project life cycle into
Stages and Phases (see Exhibit I.A), each with defined activities, deliverables
and specific objectives which are separated either by gates or checkpoints.
The FEL process is applicable to all projects that apply the Capital Management
System (CMS). For more details, refer to the Front End Loading Manual.
Proponent: The Saudi Aramco organization that owns, operates, and maintains
the completed facility. The Proponent is responsible for signing the Mechanical
Completion Certificate as owner of the facility.
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1.3 Confidentiality
2 Applicable Documents
The latest editions of the following reference documents are applicable to this procedure:
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Requests for estimates are processed online through the SAP Estimation and Project
Management Information System (PMIS). This enables authorized users from Saudi
Aramco Project Management Team (SAPMT), Facilities Planning Department (FPD) or
other Saudi Aramco organizations to directly initiate an online SAP estimate request to
the Project Management Office Department (PMOD).
The following estimating SAP roles are needed by the initiating department prior to
requesting estimates from PMOD through the SAP Estimating System:
This role allows the user to create estimate requests and submit them together
with deliverables in accordance with this Engineering Procedure for approval
within his organization. This role should be assigned to Saudi Aramco
Supervisor level personnel or as delegated by Supervisors.
SAP Estimate Role Name: CP:PSCD:EST_REQUESTOR:000000
Note: If for any reason, the scope cannot be verified and/or the SAP requestor fails to
provide any missing documents within three (3) working days, PMOD/ESD shall
return the estimate request. Once all documents are available, the requestor
shall re-submit the request along with all previously missing documents.
The cost estimates are approved online through SAP estimating system in
accordance with ESD internal cost estimate approval authority guidelines.
As defined by the Project Type and Sub Type (see Sample I) estimates shall be
prepared and organized in accordance with the applicable Saudi Aramco Unit Area
(see Sample II) and Standard Code of Accounts (see Sample III).
The Unit Areas (UA) shall be further developed and agreed with PMOD/ESD, as
applicable, to account for specific requirements of the project scope or for non-typical
projects.
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5 Estimating Tools
The estimating software tool to be utilized is primarily dependent on the project type
and related scope, generally characterized by the major/lead discipline.
5.1 Aspen Capital Cost Estimator (ACCE), formerly known as Kbase, is the primary
tool for developing estimates for upstream and downstream onshore oil and gas
processing facilities projects. As applicable and with prior agreement from
PMOD/ESD, Microsoft Excel based estimating system tools may be utilized, in
addition to or in lieu of, for discrete and specific scope or estimate items
according to defined estimate planning requirements. Microsoft Excel based
estimating system tools shall be used for infrastructure, electrical,
instrumentation and communication scope portions of ACCE prepared
estimates.
The following rules shall apply for the units of the estimates:
a. If any part of the estimate is developed using the ACCE software then the
ACCE model should be developed in Imperial Units. All supporting data
input file should consist of data in Imperial Units.
b. The part of the estimate which is developed using any other tools/software or
in Excel worksheets should be developed using Metric Units.
c. Irrespective of the tools used, pipe sizes, pipe-fitting sizes and valve sizes,
shall be expressed in Imperial Units (inches) in alignment with generally
accepted estimating practices.
5.2 Sage Estimating, formerly known as Timberline, is the preferred tool for
developing estimates for infrastructure, electrical, instrumentation and
communication projects. As applicable and in agreement with PMOD/ESD,
Microsoft Excel based estimating system tools may be utilized according to the
defined estimate planning requirements.
5.3 Microsoft Excel based estimating system tools are typically utilized for offshore
facilities projects and other types such as Information Technology (IT),
pipelines and Onshore Maintain Potential according to the defined estimate
planning requirements as agreed with PMOD/ESD.
In all cases, all reports generated/ produced for the cost estimate shall be in
Metric Units including the reports generated by Aspen Capital Cost Estimator
(ACCE).
In general, the latest version of the estimating tools shall be utilized according to
defined estimate planning requirements as agreed with PMOD/ESD.
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For estimates prepared utilizing Microsoft Excel based estimating system tools
refer to Exhibit II or Standard Worksheet Format (Excel Estimate).
6.1 Definition
This estimate type is not applicable to non-CMS and not mandatory for C-1
projects.
The level of project definition at this early stage is typically less than 1% of full
definition.
In special cases and upon agreement with PMOD/ESD, where the project
definition does not fully support the necessary estimating requirements due to
business constraints, the estimate may be qualified as Order of Magnitude to
meet business requirements.
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6.4 Responsibilities
FPD leads the Integrated Project Team (IPT) during FEL-1. The Business Case
Estimate is initiated by FPD through an estimate request upon finalizing the
required project definition deliverables package.
Refer to Exhibit III Engineering Deliverables Maturity Matrix for a detailed list
of the minimum definition requirements to be included as part of above
documents.
7 Study Estimate
7.1 Definition
An estimate prepared during the FEL-2 Study Phase, in support of the economic
analysis of identified project alternatives, based on the Study Alternative
Scoping Document and supporting FEL deliverables. The project scoping
deliverables are typically based upon conceptual engineering analysis and
development of an identified project alternative detailing the minimum
requirements and general specifications such as proposed facility type,
capabilities, process flow scheme, site location, equipment list, layouts, etc.
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In special cases, generally depending on project complexity and size, with early
engagement of engineering contractor resources, PMOD/ESD shall be notified
in advance to ensure development of appropriate estimate planning to enable
delivery of an acceptable contractor prepared draft estimate which shall form
part of the estimate request submittal package.
The level of project definition at this early stage is typically less than 2% of full
definition.
In special cases and upon agreement with PMOD/ESD, where the project
definition does not fully support the necessary estimating requirements due to
business constraints, the applicable estimate expected accuracy may be revised
to align the accuracy with the reduced project definition effort.
7.3 Responsibilities
FPD leads the Integrated Project Team (IPT) during FEL-2 Study Phase.
The Study Estimate is initiated by FPD through an estimate request after
finalizing the required project definition deliverables package for the alternative.
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Except for the deviations listed below, Sections 7.1 thru 7.5 apply to non-CMS
and C-1 projects:
The expected accuracy for a Study Estimate is ±50%.
The level of project definition is typically less than 1% of full definition
Estimates are based on the PSP, Planning Brief or draft DBSP instead of
Study Alternative Scoping Papers.
8 Budget Estimate
8.1 Definition
An estimate prepared during the FEL-2 DBSP Phase, based on the approved
Design Basis Scoping Paper and supporting FEL deliverables, after all main
elements of the selected project alternative have been further developed, major
engineering decisions have been made and the overall project design basis is
established and fixed.
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In special cases and upon agreement with PMOD/ESD, where the project
definition does not fully support the necessary estimating requirements due to
business constraints, the applicable expected accuracy may be revised to align
the accuracy with the reduced project definition effort.
8.4 Responsibilities
FPD leads the Integrated Project Team (IPT) during FEL-2 DBSP Phase.
The Budget Estimate is initiated by FPD through an estimate request upon
finalizing the required project definition deliverables package.
For other special cases, such as IT related projects, draft estimates prepared by
proponent organization shall form part of the estimate request submittal
package.
Except for the deviations listed below, Sections 8.1 thru 8.5 apply to non-CMS
and C-1 projects:
The expected accuracy for a Budget Estimate is ±40%.
The level of project definition is typically between 3-5% of full definition.
Estimates are based on the approved DBSP for non-CMS and C-1 projects.
Estimates are prepared and issued by ESD/PMOD, unless engineering
contractor design office is responsible for DBSP development, in which case
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9.1 Definition
This estimate type is applicable to all projects including C-1 and non-CMS
projects.
In special cases and upon agreement with PMOD/ESD, where the project
definition does not fully support the necessary estimating requirements due to
business constraints, the applicable estimate expected accuracy may be revised
to align the accuracy with the reduced project definition effort.
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9.4 Responsibilities
9.4.2 PMOD/ESD
Assigns lead and support estimators as required and takes an active
role in defining/communicating Saudi Aramco ER Estimate
preparation requirements
Performs final Saudi Aramco review, validation, endorsement and
issuing of ER Estimate
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The package shall include, but not be limited to, the following:
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The ER Estimate 56D form reflects, at summary level, the total project
cost as determined through the development of the ER Estimate. One (1)
56D form is required for every Unit Area (UA).
The estimate shall be prepared at the detailed line item level utilizing the
relevant estimating tool(s) as per Section 5, organized and summarized in
accordance with the approved Saudi Aramco UA WBS for the specific
Project Type and Sub-Type and Code of Accounts as defined in Section 4.
Estimate items shall include, but not be limited to, the following:
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9.6.5.4 Expense
Demolition quantities and cost items to be demolished and
labor/equipment hours required for accomplishing the
demolition work activities shall be provided.
Third party cost items (e.g.,, Saudi Electricity Company
(SEC)), as applicable
Others expense items, as applicable
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9.6.5.5.4 Fencing
9.6.5.5.5 Foundations
9.6.5.5.6 Buildings
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9.6.5.8 Piping
9.6.5.9 Electrical
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9.6.5.10 Communication
9.6.5.11 Instrumentation
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9.6.5.17 Freight
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9.6.5.23 Allowances
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9.6.6.1 Quotations
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The report along with all the backup documentation (hard and soft copy)
supporting the market outlook study shall be handed over to PMOD/ESD
as part of ER package submittal.
Summaries of the field key quantities shall be provided for the overall
project and associated Unit Area levels as per typical Saudi Aramco
format. Refer to the following PMOD Intranet link for Project Field Key
Quantities Template (Sample IV).
9.6.10 Benchmarking
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SAPMT shall provide PMOD/ESD a complete set (hard and soft copy);
including all support documents, of the current ER Estimate revision at
least one week before the scheduled meetings.
The interim review meeting deliverables shall include, but not be limited
to:
Estimate as developed to date, with MTOs by UA and Area
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Estimate Basis
Estimate Schedule
A list of all identified scope changes from the DBSP which shall
include justification and cost/schedule impact for each item
Multiple Discipline Drawings include PFD, P&ID, Plot Plan, One
Line Diagrams, etc.
Quotations
Market Outlook Study and Project Risk Assessment, as applicable
The review shall include a list of all scope changes from DBSP which
will be part of the ER Estimate package.
9.8 Pre-Bid
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Projects excluded from the pre-bid requirements include projects utilizing LSPB
contracting strategy with ER funding approval after completion of Detailed
Design and projects with an approved Pre-Bid Waiver.
10 Company Estimate
10.1 Definition
This estimate type is applicable to all projects including C-1 and non-CMS
projects.
10.4 Responsibilities
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estimate request. PMOD shall perform Saudi Aramco final review, validation
and endorsement of the Company Estimate. Endorsed Company Estimate shall
be deposited in the designated bid box on or before the agreed bid closing date.
11.1 Definition
The level of design engineering completed by the time the BI-19 ER estimate is
developed ranges from 25% to 30%.
11.4 Responsibilities
PMOD/ESD shall review the submitted package and make necessary changes.
When completed, PMOD/ESD shall revise the 56D and route for approval
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Due to the nature of a BI-19, with respect to the value and complexity, an ER
Estimate plan is not required. However, the Estimate Package shall prepared be
in accordance with Section 9.6, ER Estimate Package with the exception of the
following sections/subsections which are not applicable to BI-19.
Section/
Title Remarks
Subsection
Preliminary or Detailed
Engineering Design Package
FEL-3 Project Proposal Phase shall be provided instead. In
9.6.7
Deliverables addition, abbreviated
schedule shall be submitted
as part of the Package
9.6.8 Market Outlook Study Not applicable to BI-19
9.6.9 Project Field Key Quantities Not applicable to BI-19
9.6.11 ER Estimate Package Checklist Refer to Exhibit XIII
9.7 ER Estimate Review Meetings Not applicable to BI-19
9.8 Pre-Bid Not applicable to BI-19
Revision Summary
11 May 2016 Revised the Next Planned Update, reaffirmed the content of the document, and reissued as
major revision to incorporate ATP-Capital Efficiency’s CMS requirements.
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ATTACHMENT 1 - EXHIBITS
TABLE OF CONTENTS
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The number of Phases and Gates varies depending upon project Characterization. In particular:
Type A and B projects have eight (8) phases and four (4) gates
Type C projects have six (6) phases and three (3) gates
Type C1 projects have five (5) phases and two (2) gates.
:GGate
:BACheckpoint
BP :PSBusiness Plan
GAS : Gate Alternative Selection
DBSP : Design Basis Scoping Paper
PPA : Project Proposal Approval
HO : Hand-over
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BI NO.: ERA DATE: CONTROL NO.:
BI TITLE:
FORM 6503
WBS
TYPE NO. & HYPERLINK UNIT LABOR
DIGITS) TOTAL UNIT TOTAL
COST RATE
($) ($) ($)
CODE
($) SAMS DC CS ($/HR) UNIT TOTAL
SUPPLY
UNIT TOTAL
($) ($) ($) ($) ($)
1901 5 200 7610 RA-000XXX SAMS NO. XXX Concrete Reinforced, Duct Bank 150.00 M³ SAMS
Issue Date: 11 May 2016
1901 5 200 7610 RA-000XXX PO NO. XXX Concrete Reinforced, Duct Bank 150.00 M³ DC
200 - - - - - - - - -
Next Planned Update: 11 May 2019
500 - - - - - - - - -
500 - - - - - - - - -
500 - - - - - - - - -
500 - - - - - - - - -
600 - - - - - - - - -
600 - - - - - - - - -
600 - - - - - - - - -
600 - - - - - - - - -
Document Responsibility: Project Management Office Dept.
700 - - - - - - - - -
700 - - - - - - - - -
700 - - - - - - - - -
700 - - - - - - - - -
780 - - - - - - - - -
780 - - - - - - - - -
780 - - - - - - - - -
780 - - - - - - - - -
800 - - - - - - - - -
800 - - - - - - - - -
800 - - - - - - - - -
800 - - - - - - - - -
900 - - - - - - - - -
900 - - - - - - - - -
900 - - - - - - - - -
900 - - - - - - - - -
EXHIBIT II - STANDARD WORKSHEET FORMAT (EXCEL ESTIMATE)
Note:
1. No column should be inserted or deleted
2. Description should be within the same cell
3. No rows should be added before row no. 10
4. Any item supplied from different sources (SAMS, DC, CS) shall be seperated into different line items per the number of sources
Estimate Preparation Guidelines
SAEP-25
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Preliminary: Early design engineering quality deliverable, including revision control and
approval.
Issued for Design: Final approved Project Proposal deliverable, forms basis for detailed
design engineering execution phase.
3. Specialty include Licensed Equipment, Unique Process, DCS, IDAS, etc.
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ERA Date :
ERC Date :
Contingency : %
Project Type :
Project SubType :
ESTIMATE ELEMENTS BREAKDOWN:
Estimate @ Cost Trends @ Contingency TOTAL @
Base Cost
ERA ERA and Rounding ERC
Engineering
Material
Construction
TOTAL $M
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ERA Date :
ERC Date :
Contingency : %
Project Type :
Project SubType :
ESTIMATE ELEMENTS BREAKDOWN:
Estimate @ Cost Trends @ Contingency TOTAL @
Base Cost
ERA ERA and Rounding ERC
Engineering
Material
Construction
TOTAL $M
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ERA Date :
ERC Date :
Contingency : %
Project Type :
Project SubType :
ESTIMATE ELEMENTS BREAKDOWN:
Estimate @ Cost Trends @ Contingency TOTAL @
Base Cost
ERA ERA and Rounding ERC
Engineering
Material
Construction
TOTAL $M
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Specific material and equipment items require quotations regardless of value including, but not
limited to, the following:
Civil /Architectural
Stone and/or sheet piling
Precast elements
Thrust boring/horizontal drilling
Dredging
Exterior cladding
Elevators
Equipment for buildings; laboratories, maintenance buildings, HVAC
Other specialty items
Process Equipment
Furnaces/Fired Heaters
Pumps and drivers
Compressors and drivers
Turbo Expanders
Equipment packages, skids and modules such as chemical injection, nitrogen
generation, reverse osmosis, filters, meter prover, compressor, and flare gas
recovery, etc.
Proprietary/licensed technology items
Storage tanks
Pressure Vessels including internals, if applicable
Combustion gas turbines
Exchangers and fin fan coolers
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Piping (valves/fittings/pipe)
Stainless steel and alloy piping, sizes 6” and above
Carbon steel piping , sizes 8” and above
Lined or coated carbon steel piping (cement, FBE, stainless steel, etc.)
Other non-ferrous piping materials such as FRP, sizes 4” and above
Other specialty items including pipeline scraper traps
Electrical/Instrumentation/Communication
Cables and cable trays
Major electrical equipment; CGTG, Transformer, Switchgear, MCC
Process Automation and Control Systems (DCS, ESD, PLC, SCADA, Compressor
control, vibration monitoring, etc.)
Analyzer equipment and housing
Custody metering
Control valves, sizes 6” and above
Training simulators
Special process instrumentation system
IT software and hardware
Other specialty items
Other Indirect
Freight
Heavy lifts and hauls
Major Scaffolding
Vendor field reps
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BI Title: ____________________________________________________
The below should be read in conjunction with Exhibit III, which outlines the level of detail required for each document
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BI Title: ____________________________________________________
The below should be read in conjunction with Exhibit III, which outlines the level of detail required for each document
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BI Title: ____________________________________________________
13 ☐ Piping 9.6.5.8
14 ☐ Electrical 9.6.5.9
15 ☐ Communication 9.6.5.10
16 ☐ Instrumentation 9.6.5.11
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28 ☐ Allowances 9.6.5.23
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BI Title: ____________________________________________________
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BI Title: ____________________________________________________
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BI Title: ____________________________________________________
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BI Title: ____________________________________________________
Redefinition and
Supplement / Supplement /
Item Description New Partial Redefinition and
Cancellation Partial
Cancellation
1 SAP Estimate Request ☐ ☐ ☐
Electronic copy for Detailed ER quality estimate ±10%.
☐ ☐ ☐
2 (revised proponent estimate is required for
supplement/redefinition and partial cancelation)
Actual engineering service orders for preliminary
3 ☐ ☐ ☐
engineering
Detail engineering cost based on equivalent A-size
4 ☐ ☐ ☐
drawings count or actual
Detailed scope of work including demolition of existing
☐ ☐ ☐
5 facilities. Issued For Bid (IFB) or Issue For Construction
(IFC) and redefinition scope is required where applicable.
Project drawings (P&ID's, one-line diagram, PFD, plot
plan, pipe routing, cable routing, etc.). IFB or IFC and ☐ ☐ ☐
6
redefinition drawings are required where required
Material takeoff by discipline, major equipment, bulk
materials, start up spares, catalysts, chemicals, licensor ☐ ☐ ☐
7
fees, etc., IFB & IFC (MTO) is required where applicable
8 Detailed estimate basis ☐ ☐ ☐
Valid quotations for equipment and bulk material
9 technically and commercially evaluated as per Exhibit VI ☐
Expenditure Request - Saudi Aramco 56 - ER Brief–
10 Supplement/Partial Cancellations Justification ☐ ☐ ☐
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Redefinition and
Supplement / Supplement /
Item Description New Partial Redefinition and
Cancellation Partial
Cancellation
Sole source justification approved letter (when
16 applicable) ☐ ☐ ☐
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ATTACHMENT 2 - SAMPLES
TABLE OF CONTENTS
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1401 Telephone
1404 SCADA
4 Communications 1400
1405 Security
1406 Radio/Wireless
1620 Schools
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1708 Paving/Sidewalk/Lighting
1801 Topside
1802 Jacket
1901 Substations
1902 Transmission Lines
Power Generation and 1903 Power Generation Facilities/Cogeneration
8 1900
Distribution
1904 Integrated Gasification Combined Cycle (IGCC)
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6 MICS. STEEL MT MT
6
PROCESS VESSELS
7 BLOWERS EACH HP
8 PUMPS EACH HP
9 ELECTRIC MOTORS EACH KW
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12 TRANSMISSION LINES LM LM
13 OTHERS Lot Lot
13
1 FIBER OPTIC CABLE LM LM
2 DATA SWITCH (Incl LAN, WAN, etc.) EACH Ports
3 LAN EACH Switch
4 RADIO and PAGING SYSTEM EACH User/or BS
COMMUNICATIONS 5 VIDEO CONF/CATV/SATELLITE EACH Type
(SCA 780)
6 OUTSIDE PLANT ( INCL. EXC/DB/BACKFILLING) LM LM
7 STRUCTURE CABLING SYSTEM (SCS) LM User
Router/
8 WAN EACH
Switch
9 OTHERS Lot Lot
9
1 IDAS LM LM
3 LRDAS LM LM
SECURITY
(SCA 780)
4 MIDS ZONE ZONE
5 RSCC EA EA
6 INSTRUMENT CABLES LM LM
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5
EQUIVALENT
1 OVERALL DETAILED ENGINEERING MHRS A SIZE
DRAWINGS
EQUIVALENT
2 CIVIL DETAILED DESIGN MHRS A SIZE
DRAWINGS
EQUIVALENT
3 MECHANICAL DETAILED DESIGN MHRS A SIZE
DRAWINGS
ENGINEERING
EQUIVALENT
4 ELECTRICAL DETAILED DESIGN MHRS A SIZE
DRAWINGS
EQUIVALENT
5 INSTRUMENTATION DETAILED DESIGN MHRS A SIZE
DRAWINGS
EQUIVALENT
6 OTHER DISCIPLINE DETAILED DESIGN MHRS A SIZE
DRAWINGS
6
1 OVERALL DIRECT LABOR MHRS MHRS
Note: This is a generic list provided as guidelines only. The key quantities for each project varies depending on the project type and the
scope of work for each project therefore new items may be added and some may be deleted as applicable.
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