It is defined as the force acting per unit area exerted by a fluid on surface .it’s unit is N/m² or Pa.
Atmospheric Pressure: It is the pressure on the surface of earth due atmosphere.
Gauge Pressure: It is the difference between absolute
pressure and atmospheric pressure. P gauge=P abs-P atm
Absolute Pressure: It is the pressure measured with
reference to vacuum. P abs = P gauge + P atm Types of Pressure Static Pressure: It is the pressure where no motion is occurring of the liquid. Dynamic Pressure: It is the pressure that exerts on its surrounding while the fluid is in motion. Pressure measurement Gauges
conductivity Gauges i) Thermocouple vacuum gauge ii) Pirani Gauge 3) Ionization gauge B) High Pressure Gauges 1) Diaphragm 2) Bellow 3) The Bourdon tube C) Electrical pressure gauge 1) Resistance type 2) Photo electric type 3) piezoelectric Type 4) variable capacitor type Low Pressure Gauge Low pressure are below atmospheric pressure is known as negative atmospheric pressure or vacuum pressure. Pressure less than 1 mm of Hg can be measured in torr and micron units. 1 torr = 1 mm of Hg 1) McLeod Gauge The McLeod Gauge measures the vacuum pressure in the range between 10-1 and 10-5 torr. This can be used as a primary standard device for calibrating other low-pressure gauges. Working Principal: 1) It is made up of rough glass tube and mercury is used to trap the known volume of gas. 2) The plunger moves up lowers the mercury level to the cut off position. 3) Same time gas enters in the tube of unknown pressure. 4) This gas fills the tube down to the cut off position of mercury level. 5) The plunger moves downwards to rise the mercury above cut off and traps the gas inside the bulb and measuring capillary. 6) Further pushing the plunger compress the gas and mercury reaches at the zero of reference capillary. 7) The pressure in measuring capillary and reference capillary is different. 8) This difference in height represents the rise in pressure. Thermal conductivity Gauges Thermal conductivity is the ability of material to carry heat by conduction. Thermal conductivity of material changes only when pressure drops below 1 mm of Hg. In this range as the pressure decreases the ability to conduct heat also decreases. There is a direct relationship between pressure and conductivity of gauges. This relationship is used to measure low pressure hence it is called thermal conductivity gauges. There are two types of thermal conductivity gauges 1) Pirani Gauge 2) Thermocouple vacuum gauge Pirani Gauge Principle of Pirani gauge: A conducting wire gets heated when electric current flows through it. The rate at which heat is dissipated from this wire depends on the conductivity of the surrounding media. [higher pressure – higher density – higher conductivity – reduced filament temperature – less resistance of filament] and vice versa. Working of Pirani gauge: A constant current is passed through the filament in the pirani gauge chamber. Due to this current, the filament gets heated and assumes a resistance which is measured using the bridge. Now the pressure to be measured (applied pressure) is connected to the pirani gauge chamber. Due to the applied pressure the density of the surrounding of the pirani gauge filament changes. Due to this change in density of the surrounding of the filament its conductivity changes causing the temperature of the filament to change. When the temperature of the filament changes, the resistance of the filament also changes. Now the change in resistance of the filament is determined using the bridge. This change in resistance of the pirani gauge filament becomes a measure of the applied pressure when calibrated. Advantages of Pirani gauge They are rugged and inexpensive Give accurate results Good response to pressure changes. Relation between pressure and resistance is linear for the range of use. Readings can be taken from a distance. Limitations of Pirani gauge Pirani gauge must be checked frequently. Pirani gauge must be calibrated from different gases. Electric power is a must for its operation. Thermocouple vacuum gauge It has same working as pirani gauge. Thermocouple Gauge a filament is heated by passing constant current through it. When gas molecule interact with filament heat is carried away. Therefore the temperature is directly depended on the pressure in the chamber. The higher the pressure the more molecule interact with the filament and more heat is taken from it. The temperature change in the system is monitored with the help of a thermocouple where the generated voltage is depend on the temperature of the filament. When the filament loses heat by interacting with gas molecules, the change of voltage in thermocouple is detected with the help of a volt meter. Therefore the measured voltage can be easily converted into pressure units. Ionization Gauge Working of Ionization gauge Extremely low pressures can be measured with this gauge. The gauge consist of a triode vacuum tube i.e. cathode ,grid and anode plate. Cathode is heated filament. Grid is positive charged. and anode is at negative potential. Cathode is positive ions collector and anode is negative ions collector. This assembly is kept in system whose pressure is to be measured. The heated cathode emites the electrons which move past the grid. The positive grid accelerates these electrons which collide with gas molecules forms ions. The anode is negative so it collects the positive ions and produces current and the electrons and negative ions are collected by grid, produces grid current in grid circuit. Advantages: 1) Very low pressure measurement. 2) It can gives continuous pressure reading. 3) best use within range 10⁻⁴ to 10⁻⁹ torr. Disadvantages: 1) Oxygen and carbon dioxide get decomposed by the hot element. 2) chances of burning the filament if exposed to air. High Pressure Gauges Pressure Measurements in the industry used various pressure measurement gauges ranges from 0 to 700 Mpa. There are two types of high pressure gauges are used 1) Mechanical Type a) Diaphragm b) bellows c) Bourdon Tube 2) Electrical Type a) Resistance Type b) Photoelectric c) Piezoelectric type 1) Mechanical Type These type of gauges use elastic members for sensing pressure at primary stage so it is called as primary sensing element. These elastic members convert the pressure into mechanical displacement which can directly read on pointer scale or converted into electrical signal. a) Diaphragm The Diaphragm Pressure Gauge uses the elastic deformation of a diaphragm to measure the difference between an unknown pressure and a reference pressure. The diaphragm pressure gauge consists of a circular membrane, made from sheet metal of precise dimensions, which can either be flat or corrugated. The diaphragm is mechanically connected to the transmission mechanism which will amplify the small deflections of the diaphragm and transfer them to the pointer. The membrane type diaphragm is used for range 0 to 6.7 kpa and disc type is used for 0 to 350 kpa. Phosphor bronze , beryllium copper , brass and Teflon are used as material of diaphragm. Types of Diaphragm: 1) Flat type diaphragm. 2) Corrugated or disc type diaphragm. If the diaphragm is made using pair of discs welded together it is known as capsule. Advantages: 1. Excellent load performance and Linearity 3. Suitable for measuring absolute pressure, differential pressure. 4. Small size, affordable 5. They have moderate cost and simple in construction Disadvantages: 1. it can not avoid vibrations and shocks. 2. Difficulty in maintenance 3. Lower measurement pressure. b) Bellows Construction and Working The bellows are made up of an alloy with high strength and ductility. brass or phosphor bronze is used for making bellows. The bellows is a one-piece, collapsible, seamless metallic unit that has deep folds formed from very thin-walled tubing. Pressure is applied to the internal volume of the bellows. As the inlet pressure to the instrument varies, the bellows will expand or contract. The moving end of the bellows is connected to a mechanical linkage assembly. The displacement of mechanical linkage is directly proportional to pressure inside the bellows. And it shows on the pointer. Advantages (i) Its cost is moderate. (ii) It is able to deliver high force. (iii) It is adaptable for absolute and differential pressures. (iv) It is good to low-to moderate range. Disadvantages 1) Friction and dirt may affect sensitivity. 2) For more accurate result spring arrangement is necessary. c) Bourdon Tube The pressure to be measured is connected to the fixed open end of the bourdon tube. The applied pressure acts on the inner walls of the bourdon tube. Due to the applied pressure, the bourdon tube tends to change in cross – section from elliptical to circular. This tends to straighten the bourdon tube causing a displacement of the free end of the bourdon tube. This displacement of the free closed end of the bourdon tube is proportional to the applied pressure. As the free end of the bourdon tube is connected to a link – section – pinion arrangement, the displacement is amplified and converted to a rotary motion of the pinion. ADVANTAGES:- These Bourdon tube pressure gauges give accurate results. Bourdon tube are simple in construction. These Bourdon tube pressure gauges give accurate results. Accuracy is high especially at high pressures. Disadvantages They respond slowly to changes in pressure. They are sensitive to shocks and vibrations. It cannot be used for precision measurement. 2) Electrical Type In this type of gauges, mechanical motion is converted into change in resistance and change in resistance is converted into voltage and current. The output of electrical gauge is a function of displacement which in turn a function of pressure conversion takes place two times primary and secondary. a) Resistance Type As pressure changes, the bellows will either expand or contract. This expansion and contraction causes the attached slider to move along the potentiometer. Potentiometer may be made curved so that the wiper can pivot in a circular motion. As the pressure decrease bellows contract moving the wiper upward causing decrease in resistance. The pressure can be read directly from voltmeter. Strain gauge pressure measurement Construction and Working Strain gauge is a resistance type gauge whose electrical resistance changes when it is stretched or compressed. Two gauges measure strain in circumference direction while other two measure strain in radial direction. The four strain gauges are attached to Wheatstone bridge circuit forms on the diaphragm which deflects when pressure is applied. The resulting deformation change the resistance of strain gauge which converts into voltage of bridge circuit. The output of bridge circuit measure the applied pressure. Advantages:- 1) It is easy to install. 2) It has good accuracy over wide range. 3) Used for static as well as dynamic pressure measurement. 4) They have good shock and vibration characteristics. Disadvantages 1) It is expensive. 2) It requires signal conditioning. 3) It Require constant electricity supply. Photoelectric Pressure Transducer Construction and Working It consist of port for input pressure, diaphragm, light valve, a small window , photo tube with output circuit. Diaphragm controls the position of small window. The amount of output depends on amount of light incident on phototube. When the pressure applied from port it changes the position of window. As the light source and phototube separated by window it changes amount of light cause change in output current. The change in output current is linear with displacement of diaphragm i.e. applied pressure. Advantages:- It can measure both static and dynamic pressure. It is highly efficient. Easy portability. Disadvantages Less stable for long term measurement. Considerable displacement of diaphragm required. Piezoelectric pressure gauge Construction and Working When any force or pressure, apply on the piezoelectric material It converts this energy into voltage. This voltage is a function of the force or pressure applied to it. This gauge consist of piezoelectric crystal placed between a solid base and pressure sensing element like diaphragm. Under the action of pressure the diaphragm deflects producing deformation in crystal there by produces an emf which is function of applied pressure. Advantages:- Used to measure very high pressure which rapidly changes e.g. IC engine. The frequency response is very good. Range is 0 to 20 Mpa. Disadvantages It can not measure static pressure. It is sensitive to temperature changes. Temperature Measurement Classification of Temperature Measuring Instruments A) Glass thermometers with mercury B) Pressure gauge Thermometer 1) Liquid filled 2) Vapour filled 3) Gas filled C) Bimetallic Thermometer D) Electrical Resistance Thermometer 1) Platinum Resistance thermometer(RTD)2) Thermistor 3) Thermocouples E)Pyrometers 1) Radiation Pyrometer 2) optical Pyrometer A) Glass Thermometers with Mercury The liquid in glass thermometer, is the most commonly used device to measure temperature and it is inexpensive to make and easy to use. The liquid in glass thermometer has a glass bulb attached to a sealed glass tube (also called the stem or capillary tube). The bulb is typically filled with either mercury or red- coloured alcohol and is free to expand and rise up into the tube when the temperature increases, and to contract and move down the tube when the temperature decreases. A temperature scale which is basically preset or imprinted on the stem for displaying temperature readings. Bimetallic Thermometer Construction and Working The bimetallic thermometer consists of a bimetallic strip. A bimetallic strip is made of two thin strips of metals which have different coefficients of expansion. The two metal strips are joined together by brazing, welding or riveting so that the relative motion between them is arrested. A bimetallic strip is fixed at one end and another end is free which is connected to pointer which move on scale. A bimetallic strip is wound in the form of helix or spiral form. It is used in the range of -40 degree to 320 degree. Electrical Resistance Thermometer 1) Platinum Resistance thermometer(RTD) A resistance temperature detector (abbreviated RTD) is basically either a long, small diameter metal wire wound in a coil much like a strain gage. Platinum is the most common metal used for RTDs. Resistance Temperature Detectors (RTD) operates on the principle that the electrical resistance of a metal changes linear and repeatable manner with changes in temperature. RTD have a positive temperature coefficient (resistance increases with temperature). The resistance of an RTD increases with increasing temperature, just as the resistance of a strain gage increases with increasing strain. A basic bridge circuit which consists of three known resistances, R1, R2, and R3 (variable), an unknown variable resistor RX (RTD), a source of voltage, and a sensitive ammeter. Thermistors It is a “THERmally controlled resISTOR”, thermistor is a temperature controlled resistor. A thermistor is mostly made from sensitive semiconductor based metal oxides with metallised or sintered connecting leads onto a ceramic disc or bead. It is made from oxides such as chromium, nickel, cobalt, copper, iron etc. There are two types of temperature coefficient namely negative temperature coefficient and positive temperature coefficient. Negative temperature coefficient thermistor is a device whose resistance decreases with increase in temperature. Positive temperature coefficient Thermistors are those resistors whose resistance increases with increase in ambient temperature. Thermocouple 1) Seebeck effect: The Seebeck effect states that when two different or unlike metals are joined together at two junctions, an electromotive force (emf) is generated at the two junctions. The amount of emf generated is different for different combinations of the metals. 2) Peltier effect: As per the Peltier effect, when two dissimilar metals are joined together to form two junctions, emf is generated within the circuit due to the different temperatures of the two junctions of the circuit. Laws of Thermocouples 1) Law of intermediate metals: The law of intermediate metals states that a third metal may be inserted into a thermocouple system without affecting the emf generated, if, and only if, the junctions with the third metal are kept at the same temperature. Law of intermediate temperatures The law of intermediate temperatures states that the sum of the emf developed by a thermocouple with its junctions at temperatures T1 and T2, and with its junctions at temperatures T2 and T3, will be the same as the emf developed if the thermocouple junctions are at temperatures T1 and T3. Pyrometer A pyrometer is a device that is used for the temperature measurement of an object. The object whose temperature is above absolute zero (i.e.273.15 K) emits or generates radiation. The emission is heat radiation which depends on temperature. The energy radiated by the object is used to measure the temperature of the object through the use of detective device which converts the received signal in to electrical signal. Types of Pyrometer 1) Radiation Pyrometer 2) Optical Pyrometer Radiation Pyrometers Construction and Working The radiation pyrometer has an optical system, including a lens, a mirror and an adjustable eye piece. The heat energy emitted from the hot body is passed on to the optical lens, which collects it and is focused on to the detector with the help of the mirror and eye piece arrangement. The detector may either be a thermister or thermocouple. The heat energy is converted to its corresponding electrical signal by the detector and is sent to the output temperature display device. Optical Pyrometer Construction and Working In an optical pyrometer, a brightness comparison is made to measure the temperature. As a measure of the reference temperature, a color change with the growth in temperature is taken. The device compares the brightness produced by the radiation of the object whose temperature is to be measured, with that of a reference temperature. The reference temperature is produced by a lamp whose brightness can be adjusted till its intensity becomes equal to the brightness of the source object. For an object, its light intensity always depends on the temperature of the object, whatever may be its wavelength. After adjusting the temperature, the current passing through it is measured using a millimeters, as its value will be proportional to the temperature of the source when calibrated. Advantages Simple assembling of the device enables easy use of it. Can measure the moving objects. Provides a very high accuracy . The device can be used for long distance object also. Disadvantages It is very costly. Human error occur while adjusting the image. It measure temperature of only hot surfaces. Thank You!!!!!!!