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Monitoreo de Salud estructural

Cadena de medición completa

Fernando Pastor

HBK:PUBLIC

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Soluções de medição para SHM
_ Sensores
_ Sistemas de medição
_ Software
_ Treinamento e serviços

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Sensores

Strain Gages Desplazamiento

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Células de carga Deformación

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Sensores

Acelerometros Med. de temperatura

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Cond. meteorológicas Inclinómetros

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Sensores ópticos

Deformación Desplazamiento

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Temperatura

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Sensores ópticos

Inclinometros Acelerómetros

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Sensores agrupados

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Accesorios y Herramientas

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Acessorios para pegado y protección

 PEGAMENTOS
 RECUBRIMIENTOS
 MATERIALES DE LIMPIEZA
 TERMINAIS PARA SOLDAR
 CABLES Y CINTAS

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Herramientas para extensometria

Maletas de herramientas

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Acessorios para conexión óptica

 CONECTORES
 ADAPTADORES
 CABLES
 DIVISORES

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Herramientas para Instalación de fibra
óptica

Alicates y accesorios
Cortadora

Splice machine (Soldadora


de fibra )

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Sistemas de medición - QuantumX

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MX840B Universal input amplifier module

MX440B • 4 or 8 universal inputs supporting over 17 transducer technologies (SubHD15)

Every single input supports


 Strain gauge full and ½ bridge (DC or AC excitation)
 Inductive full and ½ bridge, LVDT
 IEPE (ICP®), piezo resistive transducer, potentiometer
 RTD (PT100, PT1000), resistance (5000 Ohm)
 Thermocouple type K, J, T, S, E, B, N, R and C
 Voltage (+/- 100 mV, +/- 10 V, +/-60 V), Current (0/4…20 mA)
 Connector 5-8: digital pick-ups, digital encoder (/w index, static), counter, frequency,
SSI protocol (encoder)
 Connector 1: high-speed CAN receive signals (128) or transmit inputs (7)

• Data rates up to 40 kS/s per channel (signal bandwidth up to 7 kHz), digital filter set

BNC adapter voltage / IEPE SG ¼ bridge adapter 300 V adapter


1−SUBHD15-BNC 1-SCM-SG120/350/700/1000 1-SCM-HV

24 H B 1-SCM-TCK / E / T / J
K:PU 1-THERMO-MXBOARD
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MX1615B Bridge module with universal inputs and unique channel density

• 16 universal inputs measure (Push-in, 8p)

Every single input supports


 Strain gage full bridge with 6 wire technology
 Strain gage half bridge with 5 wire technology
 Strain gage ¼ bridge in 3 or 4 wire configuration,
MX1615B: 120 and 350 Ohm completion resistor inside
MX1616B: 350 and 1000 Ohm
 internal shunt resistor (100 kOhm)
 Selectable excitation voltage: 0.5 / 1 / 2.5 or 5 V (DC or CF with 1200 Hz)
 Voltage +/- 15 V, differential
 PT100, Potentiometer, Resistance

• Data rates up to 20 kS/s per channel (signal bandwidth up to 3 kHz)

16 plugs included Package of 10 extra plugs


(1-CON-S1015)
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MX1601B Analog amplifier module with various input types

• 16 inputs measure (Push-in, 8p)

Every single input supports


 Voltage: 100 mV, 10 V, 60 V
 Current: 0/4 … 20 mA
 IEPE / ICP®

• Active sensor supply


 channel 1-8: 5-24 V supply and channel 9-16: supply voltage (i.e. 24 V):

• Data rates up to 20 kS/s per channel (signal bandwidth up to 3 kHz)

16 plugs included Package of 10 extra plugs


(1-CON-S1015)

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Thermocouple amplifier for type K or T
MX1609KB

MX1609TB 16 inputs measure (thermo mini, 2p)

Every single input supports


 Internal cold junction compensation
• Temperature measurement directly at soldering point with PT1000
 Supports TEDS by RFID technology integrated in plug from HBM
• measurement spot identification. Example: “t_exhaust”
• Store “thermal calibration data” and further improve accuracy

Package of 10 thermo mini type K + RFID Package of 10 thermo mini type T + RFID
(1-Thermo-Mini) (1-Thermo-Mini-T)

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CX22B-W
Data recorder module

Technical Details
 Intel® Atom E3845 Quad Core, 4 x 1.9 GHz, fan less
 4 GByte RAM memory
 Internal SSD with 240 GB (Data: 180 GB / OS: 60 GB)
 Exchangeable memory: CFast drive
(8 GB included, can be replaced by 64, 256, 512 GB)
 Operating system: Windows 10 IoT Embedded
 2 x standard Gigabit Ethernet LAN ports: RJ45
 1 x WLAN including small antenna (IEEE802.11 a/b/g/n): CX22B-W only
 1 x backplane connector
 1 x USB 3.0 and 2 x USB 2.0
 3 x digital inputs with 5 or 24 V for trigger, status, etc. (1 = START / STOP button)
 3 x digital outputs + LED indication for status output, alarm.
 Monitor interface: 1 x DVI-D digital
 CMOS battery for time keeping
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MXFS Braggmeter interrogator module

 100 nm wavelength range


 8 optical connectors
 Up to 128 sensors (as 16 channels per
connector)
 Two sample rate modes: 100Hz / 2000KHz
 Smart Peak Detection - SPD
 Reduced size and weight: 2kg / 174 x 88 x 135
(mm)
SPD
 Integration w/ other QuantumX modules
 Synchronization: NTP / PTPv2
 FC/APC connectors

SPD

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SPD (smart peak detection) – O exclusivo método de detecção de picos da HBK

Conventional Smart Peak Detection


© HBM

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Portable Interrogator

FS42PI
 1S/s acquisition rate
 Logarithmic detection with Smart Peak
Detection (SPD) algorithm
 BraggMONITOR PI embedded software
(windows 10 IoT) and SCPI via TCP/IP
 <0.5pm resolution and 1pm measurement
stability
 0ºC [32ºF] to 50ºC [122ºF] operating
temperature
 Changeable batteries with an autonomy of
>5h
 Carrying bag with zipper and removable
connector panel

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DAQ Software
Catman
 Visualize – Save – Automate – Analyze
Software
Monitoring Functionality

Quick System and Channel Setup


All kind of input channels by connecting any MX module: analog, digital, CAN, GPS, …
Use TEDS, Sensor Database or EXCEL parameterizing all inputs
Remote Access via LAN, WLAN or Mobile Cellular Network
Additional Math Toolbox
Math: algebra, statistics, strain gage rosette, logic, etc…
Class counting: span pairs, time at level, level crossing
Powerful Visualization and Operation
Plotter (x-t, x-y, polar, y-f), bar graph, numerical display, push buttons
Individual graphics, several layers, meta data integration (test vehicle, weather, etc.)
Run Easy Scripts
High Integrity Data Storage and Transfer
Triggered start and stop conditions (store dynamic events and constantly over time in parallel)
Store your data in robust binary format in small packages
Local storage on exchangeable CFast, internal SSD or USB 3.0 based memory drive or stick
File transfer via mobile network router to central data server (FTP, Team Viewer, Remote Access)
Fail-safe mechanisms: no data loss on power off, restart on power on, LED indication on failure, still logging after
loss of sensor or module
Team Viewer to remotely maintain DAS
Monitoring Events / Advanced Alarming
Event: on signal level or gradient over time or frequency
Alarm: auto email or sms message, entry in log book, activate digital out, camera, …
Event log file
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Catman
Software Real Bridge

Software

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Catman Report Generation

Software 

Professional report creation
Visualization objects can be exported into Word through bookmarks
 Specify word template and final report file and format (*.doc, *.pdf)

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Customer applications

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Structural Health Monitoring
HERCÍLIO LUZ BRIDGE

Florianopolis, Brazil
2017
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Structural Health Monitoring
HERCÍLIO LUZ BRIDGE

 Closed since early 90’s for safety reasons

 Replacement of the main structural


elements

 Monitoring during the rehabilitation


process

Florianopolis, Brazil
2017
 CONFIDENTIAL -
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Structural Health Monitoring
HERCÍLIO LUZ BRIDGE

 Hybrid System (optical + electrical)

 Around 300 sensors installed in one month

Installation:
Spectris Brasil + HBM Fibersensing
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Structural Health Monitoring
HERCÍLIO LUZ BRIDGE

 Hybrid System (optical + electrical)

 Around 300 sensors installed in one month

116
weldable

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Structural Health Monitoring
HERCÍLIO LUZ BRIDGE

 168
Hybrid System (optical + electrical)
composite
Temperature
 Around 300 sensors installed in one month

Strain Temperature

116 Strain
weldable

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Structural Health Monitoring

3
HERCÍLIO LUZ BRIDGE

 3 FS22SI BraggMETER Rack-Mountable


Interrogators
FS22
 Running with Catman®

 All connected from the sensors to the


control room via multifiber cable with
protection boxes

Installation:
Spectris Brasil + HBM Fibersensing
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Structural Health Monitoring

3
synched
HERCÍLIO LUZ BRIDGE

 with
3 FS22SI BraggMETER Rack-Mountable
Interrogators
FS22
catman
 Running with Catman®

 All connected from the sensors to the


control room via multifiber cable with
protection boxes

Installation:
Spectris Brasil + HBM Fibersensing
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Structural Health Monitoring
1000 m HERCÍLIO LUZ BRIDGE

cable  3 FS22SI BraggMETER Rack-Mountable


Interrogators

 Running with Catman®

 All connected from the sensors to the


control room via multifiber cable with
protection boxes

Installation:
Spectris Brasil + HBM Fibersensing
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EFVM

_ Proyectos de monitoreo estrutural

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Instrumentación

Optica Electrical
Estudio: PROCERT

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Instrumentación

Optica Electrical
Estudio: PROCERT

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Instrumentación

Optica Electrical
Estudio: PROCERT

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Solución – Sensores

Strain gages

1-CLY41-6/120ZE
_ uniaxial
_ aço
_ grid 6mm
_ 120 ohms

Accesorios para instalacion

_ Pegamento
_ terminales
_ cables
Optica Electrical
_ cobertura

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Solución – Sensores

Acelerometros

2210-005
Acelerometro uniaxial tipo capacitivo (MEMS)
Range: +/-5g
Sensibilidade: 800mV/g
Resposta em frequência: 0-400Hz
Sinal de saída: +/-4 V ou 0,5V a 4,5V
Ruido de saída: 15 micro g/raiz freq. Exemplo de base
Máximo choque mecânico: 2000 g/pico para montagem
Temperatura de operação: -55...+125oC triaxial
Alimentação: 8...32Vdc
Peso: 10g (sem cabo)
Cabo integrado, 1m
Optica Electrical
Incluso:
01 x cabo de extensão 25m

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Solución – Sistema QuantumX

Tipo de sensores Qtd Modulo de medição

40 STRAIN GAGES UNIAXIAIS 3 MX1615

12 ACELEROMETROS UNIAXIAIS 1 MX1601

Optica Electrical
 

Configuración ideal

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Solución – Sistema QuantumX

Tipo de sensores Qtd Modulo de medição

32 STRAIN GAGES UNIAXIAIS 2 MX1615

12 ACELEROMETROS UNIAXIAIS 1 MX1601

Optica Electrical
 

Configuración de adquisidores de strain gages, para 32 canais (2 x módulos)

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Solução – Sistema QuantumX

Función Qtd Modulo datalogger

Visualización de datos em tempo real,


1 CX22-W
transmicion de datos/almacenamiento

Optica Electrical

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Solución – Sistema QuantumX

Montaje en panel de uso electrico

Optica Electrical

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Solución – Sistema QuantumX
Topologia
POSSIBILIDADES DE
CONEXIÓN

Zona de monitoreo Area de


Visualización y analisis
LAN – directa 100m
CX22B -W

MX1601B
Switch fibra otica - > 1km
MX1615B

MX1615B
CELULAR – 2G, 3G …

MX1615B
Optica Electrical
_ Registro dos dados
_ Configuracion de alarmas
CLOUD SERVER
_ Analisis y Calculos

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Thank You
Fernando Pastor
Ingeniero Mecánico
Departamento Comercial
fpastor@xoreningenieria.com

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