Environmental Management Plan

(EMP)

Manir Hossain
Sr. Executive
Compliance and Environment
Ha-Meem Denim Ltd.
 Overview
Environmental Management Plan (EMP) is concerned with
the implementation of the measures necessary to minimize or
offset adverse impacts and thereby to enhance beneficial
impacts on the surrounding environment.

All the measures at EMP are said to be successful when they

comply with the legal standards (e.g. Bangladesh
Environment Conservation Act-1995; Rules-1997;
Bangladesh Water Act-2013; Energy Policy of Bangladesh;
The National Environment Management Action Plan).
 Objectives of EMP
 Establish and implement Mitigation measures to reduce or
eliminate negative impacts;
 Establish and implement Enhancement measures to
maximize positive impacts;
 Define Monitoring requirement and Monitoring indicators;
and
 Propose budgeting and allocation of funds for
environmental management system.
 Major areas of EMP
 Environmental Management Team/ Committee
 Environmental Monitoring and Reporting based on
Internal audit program
 Environmental Awareness and Training
 Environmental Aspect & Impact
 Environmental Management Measures based on Aspect &
Impact
 Environmental Management Policies & Procedures
 Environmental Management Action Plan (Plan-Do-
Check-Act method)
 Environmental parameter Monitoring Program
 Environmental Aspect and Impact
Category Activity Aspect Impact Preventive action

Natural Gas Release of air Air pollution Use of low sulphur

combustion pollutants such contain fuel; Regular
at Generator as SPM, NOx, servicing of m/c
& Boiler SOx

Air
Use of Release of Air pollution; Automatic chemical
chemical chemical Human health dosing, Proper
vapor, dust effects ventilation, Use of
PPE

Use of Air Release of Depletion of Regular servicing of

Conditioner CFC gases ozone layer AC
 Environmental Aspect and Impact
Category Activity Aspect Impact Preventive action

Water use in Water consumption Less water

production in Dyeing, Sizing, technology, Re-use of
process Washing & water, Good
Finishing production recipe,
Water Good housekeeping
Water pollution,
Water use in Water consumption Depletion Automatic blow down
Utility sector in Boiler, of natural at Boiler, Regular
Generator, Chiller, resource servicing of m/c,
Compressor & Air Water re-use
cooling system

Water use in Water consumption Good housekeeping,

domestic in drinking, toilet, Reasonable & sensible
purpose cleaning use, water re-use
 Environmental Aspect and Impact
Category Activity Aspect Impact Preventive action

Energy use in Energy use in Energy efficient

production production technology;
process machineries & Good production
equipment recipe;
Air Good housekeeping;
Energy pollution, Regular servicing of
Energy use in Energy use in Depletion m/c;
Utility sector Boiler, Generator, of natural Reasonable & sensible
Chiller, resource use of energy;
Compressor & Air Use of renewable
cooling system energy.

Energy use in Lighting, Air

domestic conditioning,
purpose Electronic device
 Environmental Aspect and Impact
Category Activity Aspect Impact Preventive action

Water use in Water consumption Less water

production in Dyeing, Sizing, technology, Re-use of
process Washing & water, Good
Finishing production recipe,
Water Good housekeeping
Waste pollution,
Water Water use in Water consumption Depletion Automatic blow down
Utility sector in Boiler, of natural at Boiler, Regular
Generator, Chiller, resource, servicing of m/c,
Compressor & Air Pollution Water re-use, Use of
cooling system of air & renewable water
soil, source
Water use in Water consumption Good housekeeping,
domestic in drinking, toilet, Reasonable & sensible
purpose cleaning use, water re-use
 Environmental Aspect and Impact
Category Activity Aspect Impact Preventive action

Yarn & fabric Generation of

packing carton, polybag

Soil pollution,
Waste Human health Waste segregation
Use of Generation of effect, & proper storage,
chemicals in empty chemical Aquatic re-use/ recycle of
production drum and chemical effect, Fire waste,
and utility residue hazards
sector

Use of yarn Fabric cut piece,

& fabric wastage yarn,
 Environmental Aspect and Impact
Category Activity Aspect Impact Preventive action

Use of Chemical Air pollution, Automatic dosing

chemical mixing & Waste water system,
in dosing generation, Engineering/
Chemical production Waste Administrative
management process generation, control,
and utility Human health Waste segregation &
sector effect, Aquatic proper storage of
effects, Fire empty chemical drum,
hazards
 Environment strategy
Opportunity Action Completion date

Energy saving Install 1 MW or above capacity of Solar

30 December 2025
panel in phases.

To provide water trigger nozzle at dyeing

30 June 2020
& finishing machine for cleaning.
Water saving
To install rainwater harvesting system 30 June 2030
(28,000 m3 capacity)

Positive listed Purchase of 30% positive listed

30 December 2020
chemical chemicals.

Purchase of 80% green listed chemicals.

Re-use of waste To reduce 70% of ground water 30 June 2025

water (WW) consumption by re-use of WW.
 Sustainable practice (Existing)
Area Description
Yarn Use of Post-Consumer Waste (PCW) yarn

Use of Pre Recycled Poly

  Use of Advanced/ Less water Dyeing
Dyeing Use of COOLMAX EcoMade Technology
Mother bath Indigo and Sulphur recover & reuse  
 Finishing Reuse of Sanforizing cooling water (8 m3/hour) at Mercerizing & De-
sizing
Caustic Recovery Plant (20 m3/hour capacity)
Energy mix (co-generation system to operate 1415 TR Chiller and 3.5
Utility
Ton Boiler)
95% condensate recovery and 50% supply of total feed water
requirement at Boiler
Use of 3.5 ton capacity of Exhaust Gas Boiler (EGB)
 Sustainable practice (Proposed)
Area Description

  Use of front loading washing machine instead of belly washing

  machine
Washing
Substitute of Potassium permanganate

Substitute of Pumic stone

Water recycle of 70% from Effluent Treatment Plant by June

2025
Utility
1 MW Solar Energy at two phases by 2025

28,000 m3 capacity of Rain water harvesting system by 2030

 Pollution control measures
Item Major functions Capacity Installation

Co- 345 TR Chiller 2014

To run Chiller for heat removal and
generation 520 TR Chiller 2014
Boiler for steam generation
system
550 TR Chiller 2017

3.5 Ton Boiler 2014

Exhaust Gas To generate steam from Generator’s 3.5 Ton steam per 2014
Boiler exhaust heat and to reduce energy hour
consumption and air pollution

Condensate To recover condensate and use it for Recover 90-95% 2008

recovery steam generation in order to reduce condensate and
both energy consumption and provide 50% of
release of water vapor feed water supply
 Pollution control measures
Item Major functions Capacity Installation
11 m/c at D-1 2007
Dust To collect dust releasing from loom
collector and other machines and collected into 9 m/c at D-2 2011
a bag to reduce air pollution 3 m/c at 2018
Weaving-4
Automatic Indigo chemical stored in bulk tank 60 m3 capacity 2013
Indigo and use it by automatic dosing system and total
dosing tank in order to reduce chemical 6x60= 360 m3
vapor/fume into the atmosphere
CRP To recover caustic and to reduce air 20 m3 per hour 2014
pollutants
Use of To capture waste heat from flue gas Boiler-1 2014
Boiler and use it in boiler feed water to Boiler-2 2017
economizer reduce energy input Boiler-3 2014
Any Question, please?