Professional Documents
Culture Documents
Speedy Construction: Presented TO
Speedy Construction: Presented TO
PRESENTED BY:-
AKASH HALDER
FAIZAN HUSAIN
MICHELLE GEEJO
SHAURYA SHARMA
3RD YEAR 6TH SEM
PRESENTED
TO:-
AR. OP GUPTA
Speedy Construction
In general concrete construction, we noticed that cast elements (beams, columns, slabs, etc.)
require time to harden. This is a long process required for the concrete to harden. Today,
however, large projects are looking for newer methods to build faster. The rapid and efficient
construction of the concrete core of the building is necessary so that the development in other
parts of the building continues in stages. Formwork is one of the most important factors in the
success of a construction project, both in terms of speed, quality costs and operational safety, as it
accounts for approximately 40% of the total cost of a construction project. To minimize the costs the
contractor needs to complete the project as soon as possible and the client wants the building to use the
building as early as possible for the intended purpose. In building construction the most efficient way to
speed up the work is by achieving a very short floor cycle. That directly depends on the selected form work
type for the construction.
In site techniques are often more labor-intensive, and take longer, but
the materials are cheaper, and the work is versatile and adaptable.
Column, slab etc. elements are cast on site and hence it is difficult to
control mix, placement and curing in cast-in-situ concrete.
More labours are required.
In situ concrete construction is slow as gaining of strength requires
time.
Weather condition can delay the casting work.
In situ concrete is a cheaper form of construction for small
structures.
Less maintenance cost.
More resistant to earthquake and wind forces.
Precast Construction
Poured concrete is an alternative to cast-in-place concrete. Placed concrete is poured on site, while precast
concrete is poured elsewhere, either on a construction site or in a factory, and then lifted to its final resting
place and securely fastened. This means that unlike cast-in-place construction, which is monolithic or
continuous, concrete elements are made of separate parts that are bolted or connected together.
The concrete acts together with the steel to create a stiffer, lighter, less expensive structure.
Speed and simplicity of construction- faster to erect, nearly 25% faster then
traditional construction.
Lighter construction than a traditional concrete building.
Less material handling at site.
Has better ductility and hence superior lateral load behavior; better earthquake
resister.
Ability to cover large column free area in buildings and longer span for
bridges/flyovers.
B
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One-way Slabs and Two-way Slabs
One Way Solid Slabs
Advantages:
Medium to long spans.
Lightweight. Disadvantages:
Higher formwork costs than for other slab systems.
Holes in topping easily accommodated.
Slightly greater floor thicknesses.
Large holes can be accommodated.
Slower floor to floor cycle.
Profile may be expressed architecturally
One Way Solid Slabs with Wide Beams
Advantages/disadvantages
Providing medium-range spans, these slabs are fast and simple to construct and can accommodate
Large and small holes. They also facilitate the distribution of horizontal services, but the associated
Down-stand beams may result in greater storey height, and can deter fast formwork cycles.
One-way Ribbed Slab (with Beams)
Advantages/disadvantages
These lightweight slabs provide medium to long spans. Compared with solid slabs, a slightly deeper section is
required, but the stiffer floors facilitate longer spans and the provision of holes. The saving in materials tends
to be offset by some complication in formwork (commonly expanded polystyrene moulds on flat
formwork/false-work) and reinforcement operations, which make voided slabs slower to construct.
Ribbed Slabs with Wide Beams
Advantages/disadvantages
These lightweight floors provide medium to long spans that can accommodate large holes (provided the
beams are avoided). The need for more complex formwork makes them slower to construct, and the floor
depth is greater than the solid slab band beam option.
Troughed slabs or One-way Ribbed Slab (with Integral Beams)
Advantages/disadvantages
These lightweight floors provide longer spans than one-way solid or flat slabs. They create level
soffits and the provision of holes causes little or no problem in the ribbed area, but formwork
costs are higher and time required is longer than for plain soffits.
Two Way Slab
Two-way slabs are slabs that are supported on four sides. In two-way slabs, the load will be carried in
both directions, thus main reinforcement is provided in both directions for two-way slabs. The slabs are
considered as spanning two- way when the longer to shorter span length is less than a ratio of two. The
bending of these slabs takes the shape of a dish-like form when loaded uniformly.
•Solid slabs
•Waffle slabs designed as Two-Way slabs
•Waffle slabs designed as Two-Way slabs with
integral beams and level soffits
•Flat slabs
•Flat slabs with drops
•Flat slabs with column heads
•Waffle slabs designed as flat slabs
Solid Slabs
Solid Slabs are fully customizable concrete slabs of varying width, length and thickness. Solid Slabs can be
designed and produced with mild reinforcing or by adding prestressing strands. They can be used in a variety
of applications such as bridges, piers, building floors, roof systems, detention vault lids and boat
launches. Solid Slabs can be cast with specialty inserts for lifting, mounting or connecting hardware. They can
be produced with smooth, broom or raked finishes.
SOLID SLABS
Appearance :
Production :
Waffle slabs can be casted by placing he pods on he formwork
itself or they can be available pre-casted.
Concrete waffle slabs can be purchased and shipped to the
construction site as prefabricated or precast sections, or they can be
poured on-site.
If prefabricated products are not in the budget, consider
purchasing casts for the concrete waffle slabs.
The pre-casted pods are then placed directly on the site and then
provided with reinforcement and filled with concrete.
Design :
There are three basic designs for concrete slabs that improve the
strength-to- weight ratio. For each design, the top surface is flat
while the underside is modulated with either a corrugated, ribbed
or waffle design.
Corrugated slabs are created when concrete is poured into a
wavy metal form. This shape prevents the slab from sagging.
Ribbed slabs add strength in one direction, while the concrete
waffle slab design adds strength in perpendicular directions.
Concrete slabs can be reinforced with rebar for additional
strength.
Services Provided in Waffle Slab
SOLID SLABS
1. 2. 3. 4. 5.
Arranging the Fixing the Fixing the Providing a horizontal Placing the
Framework Connectors Framework connector Pods
6. 7. 8. 9. 10.
Fixing pods to Removing Removing Removing Providing
the connectors framework connectors pods stacking
Advantages and Disadvantages
These slabs are popular in spans up to 10m.They combine the advantages of waffle slabs with those of level soffits.
The standard moulds are 225, 325 and 425mm deep and are used with toppings between 50 and 150 mm thick. The
ribs are 125mm wide on a 900 mm grid.
Depth is governed by deflection of the beams, which ,therefore, tend to be heavily reinforced. The chart and data
assume internal beams at least 1925mm wide (i.e.. Two waffle wide) and perimeter beams at least 962mm (i.e. one
waffle) plus column width/2, wide. They include an allowance for an edge loading of 10 kn/m.
Advantages And Disadvantages
Advantages :
• Medium spans
• Lightweight
• Level soffit
• Profile may be expressed architecturally, or used for
heat transfer
Dis -advantages :
• Higher formwork costs than for plain soffits.
Disadvantages:
Long-term deflection may be a controlling factor.
May not be suitable for heavy loads.
High concentration of reinforcement around the columns in order to
ensure the slab has adequate punching shear capacity.
Usage:-
•Office buildings - Low Rise & High Rise
•Residential buildings - Low Rise & High Rise
•Parking
•Hotels
Disadvantages:
•Formwork is more
complicated than with a flat
slab system, which can
increase floor to floor cycle
time.
•Drop panels require a higher level of coordination with the services in the ceiling space than flat plates and may not
be architecturally acceptable for areas where suspended ceiling is not envisaged.
Flat Slab with Drop Panels
Usage:-
•Office buildings - Low Rise & High Rise
•Residential buildings - Low Rise & High Rise
•Parking
•Hotels
Developments in
the construction
field have
changed lift slab
techniques over
its 33 year history,
increase use of
pumping and pre-
stressing has
made cast-in-
place flat plate
work more
efficient.
Photographs one of the earliest,, lift slab structure constructed in the
US.
Special lifting collars or share heads are provided in the slabs at the columns. Bond breaking compounds are applied
between slabs to separate them.
After the slabs have cured long enough to reach a prescribed strength powerful hydraulic jacks mounted on top of
the columns lift the slabs into their respective positions.
A console connected to each hydraulic jack synchronizes the number of turns of the check nuts to assure that the
concrete slabs is being raised the same amount at all points.
The lift slab technique reduces cost for multistory buildings by eliminating most formwork.
Advantages
The big advantage of erecting concrete buildings using lift slab construction is elimination of most form work; only
the sides need to be formed , an important factor in areas where labour cost are high.
Lift slab can be used for heights up to about 16 stories. Economical column spacing ranges from 22 to 32 feet.
Columns may be pipe, tubes or wide flange sections; concrete building columns may be used in 3 to 4 story
buildings not requiring splices.
Another advantage is reduced handling and hoisting of materials and supplies that can simply be placed on top of
the slabs and lifted with them.
There is little need for finishing the bottom of the slabs, since they will be as smooth as the floor finish of the slab
below and thus the bottom of the slab can be used directly as a ceiling.
The technique offers good fire resistance and good acoustic ratings.
Mass designed into walls, floors and roofs helps to reduce the effects of daily temperature changes.
Limitations
The method has limitations too, the principal one being that
buildings must be specifically planned for the same , or it
will not have any economic advantages over conventional
construction.
This method is not used for high rise buildings only use
for 14-15 storey building in wide flange sections.
Concrete columns are used only in 3-4 story buildings.
No large span slab are constructed in this type of
construction
The process …..
The steel and concrete columns are first fixed in position and rigidly connected to the foundation and the ground
floor slab is then cast.
When it has matured it is sprayed with two or three coats of a separating medium consisting of wax dissolved in a
volatile spirit.
Polythene sheet or building paper may also be used as an alternative.
The first floor slab is cast inside edge formwork on top of the ground floor slab and when it is mature it is in turn
coated or covered with the separating medium and next floor slab in cast on top of it.
The casting of successive slab continues until all the floors and roof have been cast one on
the other on the ground lifting collars are cast into each slab around each column.
The slab are lifted by jacks operating on the top of each column which lift a pair of steel
rods attached to each lifting collar in the slab being raised.
A central control synchronizes the process for a uniform lift from all directions.
Fixing Details
General Considerations
The lift slab method of construction presents certain unique engineering
considerations, during both the design phase and the construction phase of a
project.
These considerations must be recognized and adequately addressed during
the structural design, during the planning of the lift-slab operation,
during the preparation of shop drawings, and during
construction. the the
Structural engineering is
engineers employed by required in all of these phases
responsibilities. different by various
organizations and with different
Disadvantages
The limitation of planning which results when the cross walls are maintained at maximum intervals of about
5.5m.
It is clear that a building would be structurally unsound if it consisted of a number of detached cross walls
extending through several storey without lateral or longitudinal ties or supports, especially when the cladding is
the light weight type.
Renovation work is most difficult in such construction.
Merits of Cross Wall Construction…
•Speed of Construction
Precast allows speedy erection of the structure flexibility and overall program shortening.
•Off-site Manufacture
Manufacturing of the major components off-site reduces the site labour
•Quality Control
Quality control is an ever-increasing requirement in all construction..
•Appearance And Finishes
Factory produced precast components can be produced with a wide range of finishes.
Hotel construction uses a technique of flat-pack building components referred to as cross-wall construction.
The system comprises vertically cast division walls with optional external grey concrete inner leaf or sandwich panel
construction.
• Repetition of
room layout
• Consistency of vertical
alignment to division
walls
• Repetition of
Apartments
Modular Build System