facility functioning efficiently, whether they are used for manufacturing processes, HVAC, or water treatment. To keep pumps running properly, regular maintenance schedule should be implemented and followed. DETERMINE THE MAINTENCE FREQUENCY •Consult the original manufacturers guidelines. Consider the timing to schedule your maintenance. Select a time when the system is down and use common sense when deciding the time frequency. OBSERVATION IS THE KEY
•Get to know your system and make
point to observe your pump while it is still running. Make note of leaks, unusual sounds or vibrations and unusual odors. SAFETY FIRST
•Make sure machines are properly shut-
down before performing your maintenance and/or system check. Proper isolation is important not only for electrical system, but for hydraulic system as well. MECHANICAL INSPECTION
a. Check mounting points are secured.
b. Inspect the mechanical seal and packing c. Inspect the pump flanges for leaks d. Inspect the couplings e. Inspect the clean filters LUBRICATION • Lubricate the motor and pump bearing per manufacturers guidelines. Be sure not to over lubricate. More bearing damage occurs as a result of over greasing. If bearing has a vent cap, remove the cap and run the pump for 30 mins before reinstalling the cap. This will allow excess grease to work its way out of the bearing. ELECTRICAL/MOTOR INSPECTION • Check that all terminations are tight • Inspect motor vents and windings for dust/dirt build-up and clean according to manufacturers guidelines • Inspect starter/contractor for arcing, overheating, etc. • Use megohmmeter on the winding to check for insulation failure. REPLACE DAMAGED SEALS AND HOSES • If any hoses, seals, or O-rings show wear or damage, replace immediately. Using a temporary rubber assembly lubricant will ensure a tight fit and prevent leaks or slips. International Product Corporation (IPC) offers a unique line of temporary rubber lubricants. Our P-80® lubricants are available in six water-based formulas that offer superior lubrication and compatible with variety of surfaces. P-80 are environmentally friendly, most are biodegradable. • Many pump manufacturers advice against the use of oil, petroleum jelly or other petroleum, or silicon based product for elastomer seal lubrications. Using such product could cause seal failure due to swelling of elastomer. P-80 rubber lubricants are temporary, once dry the lubrication ceases and parts stay in place. Additionally these lubricants will not reactivate in the presence of water and they will not dry out rubber parts. 2. MCHANICAL DRYER (Grain dryer maintenance) • When harvesting and drying season is over, probably the last thing on your to do list is dryer maintenance. However, year-end dryer maintenance is extremely important to make sure that your dryer operates at its best whenever it is called upon.
• Dryer manufacturers will tell you that there are really
three times that dryer maintenance should be performed: preseason, operating season, postseason.