OEMS REPORT

FY 2011-2012(Aug)

MONTHLY DISPATCHES FROM OEMS

OEM

Product

Apr,11

May,11

Jun,11

Jul,11

Aug,11

Advantec

SAC

8301

9815

3043

800

5495

5604

8245

2955

110

Advantec WRAC
Advantec

WRAC
KIT

500

150

Lloyd(D)

SAC

26112

3046

2035

1777

2176

Lloyd(P)

SAC

9793

2708

560

5275

2816

Lloyd(K)

WRAC

1437

Amber

SAC

8826

5718

1186

1844

2208

Amber

WRAC

5553

4965

5538

Amber-R WRAC

Sep,11

Oct,11

Nov,11

Dec,11

Jan,12

Feb,12

Mar,12

DISPATCH
TOTAL DEFECT
T-DEFECT %

2208
73
3.49%

PART DEFECT

47

PA-DEFECT %

2.25%

PROCESS DEFECT
P-DEFECT %

26
1.24%

DELIVERY PERFORMANCE OF
AMBER DEHRADUN

10000
8826

9000
8151
7722

8000
7000

5718

6000

5000

4974

4000
3000
1844

2000

2088

1186
1000
0

Jan

Feb

March

April

May

June

July

Aug

PROCESS V/S VENDOR DEFECTS

AT AMBER
450

Production
400

Vendor Defect

Process Defect

350

5
300
250

200

150
2
100
1

50
0

0
30-Aug

29-Aug

28-Aug

27-Aug

26-Aug

25-Aug

24-Aug

23-Aug

22-Aug

21-Aug

20-Aug

19-Aug

18-Aug

17-Aug

16-Aug

15-Aug

14-Aug

13-Aug

12-Aug

11-Aug

10-Aug

9-Aug

8-Aug

7-Aug

6-Aug

5-Aug

4-Aug

3-Aug

2-Aug

1-Aug

1- 2- 3- 4- 5- 6- 7- 8- 9- 10- 11- 12- 13- 14- 15- 16- 17- 18- 19- 20- 21- 22- 23- 24- 25- 26- 27- 28- 29- 30Aug AugAug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug
Production

0 176 241 208 0 108 123 105 37 153 0

0 122 41

24

Vendor
Defect
Process
Defect

0 403 91 58

75

97 28

FIRST TIME RIGHT AND

TOTAL DEFECT TREND AT AMBER
99.50%

4.50%
98.93%

99.00%

98.94%

98.99%

98.49%

98.50%

FTR%

4.01%

4.00%

Total Defect %
3.49%

97.83%

98.00%

3.00%

3.01%

97.50%

2.50%

97.00%
96.50%

3.50%

2.17%

96.99%

95.99%
96.00%

2.00%

95.99%

1.51%

1.50%

95.50%

1.07%

1.06%

1.01%

1.00%

95.00%
0.50%

94.50%
94.00%

0.00%
Jan'11

Year

Feb'11

Mar'11

Apr'11

May'11

Jun'11

Jul'11

Aug'11

Sep'11

Oct'11

Jan11

Feb'11

Mar'11 Apr'11 May'11 Jun'11 Jul'11 Aug'11 Sep'11

Total Def % 3.01%

1.51%

1.07%

FTR %

1.06%

1.01%

2.17% 4.01% 3.49%

96.99% 98.49% 98.93% 98.94% 98.99% 97.83% 95.99% 95.99%

Nov'11

Dec'11

Oct'11 Nov11 Dec11

DISPATCH

PRODUCTION
TOTAL DEFECT
T-DEFECT %
PART DEFECT
PA-DEFECT %

PROCESS DEFECT
P-DEFECT %

2176
1183
98
8.28 %
71
6.00 %
27
2.28 %

FIRST TIME RIGHT AND

TOTAL DEFECT TREND AT LLOYD
100.00%

9.00%
FTR %

98.00%

Total Def %

8.00%

8.28%
97.65%

96.00%

96.54%

96.25%

96.41%

94.00%

7.00%

96.49%

5.68%

5.57%

94.78%

94.32%

95.94%

95.61%

6.00%

94.43%

5.22%

5.00%
4.00%

4.39%

92.00%
3.46%

3.75%

3.59%

4.06%

2.35%

3.51%

91.72%

3.00%

90.00%
2.00%
88.00%

1.00%

86.00%

0.00%
Oct'10

Nov'10

Dec'10

Jan'11

Feb'11

March'11

April'11

Year

Oct'10

Nov'10

Dec'10

Jan'11

Feb'11

Total Def %

3.46%

3.75%

3.59%

5.68%

3.51%

5.22%

FTR %

96.54%

96.25%

96.41%

94.32%

96.49%

94.78%

May'11

June'11

July'11

August'11

May'11

June'11

July'11

August'1
1

5.57%

4.39%

2.35%

4.06%

8.28%

94.43%

95.61%

97.65%

95.94%

91.72%

March'11 April'11

PROCESS V/S VENDOR DEFECTS

AT LLOYD
250

20
18

Production
Vendor
Defect
Process Defect

200

16
14

150

12
10

100

8
6

50

4
2

0
30-Aug

29-Aug

28-Aug

27-Aug

26-Aug

25-Aug

24-Aug

23-Aug

22-Aug

21-Aug

20-Aug

19-Aug

18-Aug

17-Aug

16-Aug

15-Aug

14-Aug

13-Aug

12-Aug

11-Aug

10-Aug

9-Aug

8-Aug

7-Aug

6-Aug

5-Aug

4-Aug

3-Aug

2-Aug

1-Aug

123456789- 10- 11- 12- 13- 14- 15- 16- 17- 18- 19- 20- 21- 22- 23- 24- 25- 26- 27- 28- 29- 30- 31Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug

Production 0
Vendor
Defect
Process
Defect

57

0 226 0

0 182 85

18 170 122 0

0 196 127 0

18

10

10

12

DISPATCH

PRODUCTION
TOTAL DEFECT
T-DEFECT %
PART DEFECT
PA-DEFECT %

PROCESS DEFECT
P-DEFECT %

2816
2410
118
4.90 %
91
3.77 %
27
1.12 %

FIRST TIME RIGHT AND

TOTAL DEFECT TREND AT LLOYD
100.00%

6.00%
FTR %

99.00%

Total Def %

4.90%

5.00%

4.54%

98.00%

4.08%
3.75%

97.00%

3.86%

100.00%

96.00%
98.29%

95.00%
94.00%

4.00%

3.59%

3.46%

96.54%

97.25%

2.00%

96.14%

95.92%

95.46%

93.00%

3.00%

98.20%

96.41%

96.25%

2.75%

95.10%

1.00%

1.80%

1.71%

0.00%

92.00%

0.00%
Oct'10

Nov'10

Dec'10

Jan'11

Feb'11

March'11

April'11

May'11

June 11'

July'11

August'11

Year

Oct'10

Nov'10

Dec'10

Jan'11

Feb'11

March'11

April'11

May'11

June'11

July'11

August'11

Total Def
%

3.46%

3.75%

3.59%

4.54%

1.71%

4.08%

1.80%

3.86%

0.00%

2.75%

4.90%

FTR %

96.54%

96.25%

96.41%

95.46%

98.29%

95.92%

98.20%

96.14%

100.00%

97.25%

95.10%

PROCESS V/S VENDOR DEFECTS

AT LLOYD
400

25
Production

350

Vendor
300

Defect

20

Process Defect

250

15

200
10

150
100

50
0

0
31-Aug

30-Aug

29-Aug

28-Aug

27-Aug

26-Aug

25-Aug

24-Aug

23-Aug

22-Aug

21-Aug

20-Aug

19-Aug

18-Aug

17-Aug

16-Aug

15-Aug

14-Aug

13-Aug

12-Aug

11-Aug

10-Aug

9-Aug

8-Aug

7-Aug

6-Aug

5-Aug

4-Aug

3-Aug

2-Aug

1-Aug

123456789- 10- 11- 12- 13- 14- 15- 16- 17- 18- 19- 20- 21- 22- 23- 24- 25- 26- 27- 28- 29- 30- 31Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug

Production
Vendor
Defect
Process
Defect

0 210 0

0 150 125 205 216 0

0 360 269 130 120 325 0 100 200 0

23

10

ODU Improvements for the Month of Aug 2011

ADVANTEC COILS PVT LTD,

NALAGARH

ODU Improvements for the Month of Aug 2011

OEM-ACPL 1
ODU Defect Trend Analysis

&
Actions Taken For Improvement in

Aug.2011

ODU Improvements for the Month of Aug 2011

Total Production At ACPL

:0
Total Rejection At ACPL : 0

ODU Improvements for the Month of Aug 2011

Production Comparison

PRODUCTION

19117 19644 19602 19627

20000

15000
13045

10000

8922

5537

5000

JAN

J AN

FEB

FEB MARCHAPRIL MAY

M ARCH

APRIL

M AY

June July

J une

J uly

Au g

5018
3024

3642

3010 1228
0

5689

4602

9629

2152
0

328

Aug

Sept

Se p t

Oc t

Oct

No v

Nov

De c

800

Dec Jan-11 Feb-11 Mar-11 Apr-11 May-11Jun-11 Jul-11 Aug-11

J a n -1 1

Fe b -1 1

M a r-1 1

Ap r-1 1

M a y -1 1

J u n -1 1

J u l -1 1

Au g -1 1

ODU Improvements for the Month of Aug 2011

ODU Improvements for the Month of Aug 2011

FIGURES (ACPL)
Total Defect Qty.

T-Defect %

Vendor Defect Qty

V-Defect %

Process Defect Qty

P-Defect %

USED QTY

ODU Improvements for the Month of Aug 2011

OQC/ ELT PPM Vs PRODUCTION

Total Production 0

Total OQC Defect - 0

OQC/ELT PPM -00

2000

1
1

1600

1
1

1200

1
0

800

0
0

400

0
0

0
1

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

ODU Improvements for the Month of Aug 2011

PART PPM Vs

PROCESS PPM

Total Production : 0 Total Process Defect :0 Process Defect PPM: 0

Total Part Defective : 0 Part Defective PPM : 0
100000

80000

60000

40000

20000

0
1

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

WAC Improvements for the Month of Aug 2011

OEM-ACPL 2
WRAC Defect Trend Analysis

&
Actions Taken For Improvement in

Aug2011

WAC Improvements for the Month of Aug 2011

PRODUCTION COMAPRISON

WAC Improvements for the Month of Aug 2011

OQC/ ELT PPM Vs PRODUCTION

Total Production 260 Total OQC Defect -0

OQC/ELT PPM 0

160

2000

140
1600
120

100

1200

80
800

60

40
400
20

0
1

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

WAC Improvements for the Month of Aug 2011

PART PPM Vs

PROCESS PPM

Total Production : 260 Total Process Defect : 5 Process Defect PPM:19,231

Total Part Defective :3 Part Defective PPM : 11,538
100000

80000

60000

40000

20000

0
1

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31