RJ IT SAP Training

- Production Master Data-

(BOM, Work Center, Routing, Production Version)

2019.11
Table of Contents

Contents
Master Data Overview
Material Master
BOM

Work Center

Routing

Production Version

2
Master Data Overview

PP Master Data Flow

Master Data Management Development Yield P-BOM(MDM)

ROH Code Prod. Confirm

v v v
CS Yield Creation v
P-BOM Creation

Part Code CS BOM Creation

SAP

Material Code P-BOM I/F

I/F

Material Master
Material Master Ex- P-BOM Creation
Basic View Cre-
ation
tension v
Production Version
Creation
Work Center
Routing Creation
Creation

3
 Material Master

Material Master Extension

- I/F of Material Master for FERT and HALB from MDM to SAP
- For View except Basic View, FERT, HALB is expanded in Planning, ROH is expanded in Materials Team

I/F 내역 Maintain : ZMMR0020

(Basic View maintain) Fert, Halb 의 나머지 View maintain :ZPPM0080 ROH 의 나머지 View maintain :ZMMM0020

** Table : ZMMT0020

4
 Material Master

Material Master Display

MM03

5
 Material Master

Procurement Type
Procurement Type Description

E In-House Production

F External Procurement

Both Procurement types

X
(In-house & External)

Plant, Halb Procurement type Change : ZPPM0080

HALB PLANT Procurement Type Special Procurement Type -Procurement type information is referenced in production
2110 X 　 planning and standard cost calculations in SAP
UP
2120 X
2110 E
IP -Bottom HALB procurement type only for top HALB be-
2120 F 42
3110 E cause movement between plants occurs for top HALB in
UP BOM structure.
3120 N/A N/A
3110 F 41
IP
3120 E
4110 F 41
OS
4120 E 6
 BOM

BOM Confirmation :
Work to use BOM information sent from P-BOM in SAP
BOM is I/F as Head and Item are separated

- BOM confirmation possible after Material Master is expanded

- BOM confirmation with Daily and also apply BOM changes in the same screen
- In most cases, there is no material master when confirming BOM.

7
 BOM

BOM Usage :
Although it is the same style, it manages BOM by usage and separately manages routing and production version by usage
ZPPR0410 CS03
BOM Usage Definition Procurement Type
1 Production (In-line)
S GTM
C Component

Valid From / To:

When changing the BOM, change time is not managed as valid from date.
 Change history by lot cannot be applied only at a specific time for BOM change /When checking BOM, only the latest update his-
tory is inquired

8
 BOM

BOM Display 1 : If you know the material code for Multi Level (ZPPR0410)

BOM Display 2 : If you want to display the parent material code of a specific material (ZPPR0400)

9
 BOM

Constraints Without Material Master or BOM

Sales Order Creation
NO Order type Description Standard Material Customer BOM
Price
1 ZCP Component Order X O O X
2 ZCS CS Order X O O O
3 ZFD Free Of Charge X O O X
4 ZFT In Line(First Q) X O O X
5 ZID ID Order X O O X
6 ZPS Promotion Order X O O X
7 ZQQ B-Grade Order X O O X
8 ZSS GTM Order X O O X
Routing & Production version Register
 Not registered

Production planning and material Purchasing

 Impossible

10
 Work Center

Work Center
The work center is the place where the production activity or work takes place. The basic unit of production schedule planning and product
manufacturing cost calculation.

Work Center code allocation rule

S.Location Work Center
FGAC1
FGAC2
FGAC3
FGAC4
FSSC1
FSSC2
FSSC3
FSSC4
512C
UPCC1
UPCC2
UPCC3
UPCC4
UPSC1
UPSC2
UPSC3
UPSC4

- Work Center must be part of Storage Location (Factory ⊃ Plant ⊃ Storage Location ⊃ Work center)

11
 Work Center

Work Center / Cost Center / HR Department Relation

Work Center Cost Center HR Department

(1 or multiple) 1 (1 or Multiple)

- Through this relationship, material cost and processing cost can be calculated in cost center units.
- Available on ZCOR0200

- When adding or changing work center

12
 Work Center

Work Center Creation

After uploading HR department and cost center mapping, upload the information to Excel
After creation, the contents are shared with APS and GMES team.
ZPPC0010

Work Center Display 1

Search by Plant without knowing Work Center(ZPPC0010 / Display)

Work Center Display 2

If you know the Work Center (CR03)

**There is no deactivation function for unused Work Centers and needs to be deleted
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Routing
Routing Definition
Products to be produced and materials required → BOM
Place where production activities are carried out → Work Center
Activity and requirements management by work sequeunce to produce product
or semi-finished product
- Consists of a list of operations to produce 1PR
- One semi-finished product must be linked to more than one operation
- Each operation has standard time value by Work Center / Control Key / Material / Activity Type
- Activity type is defined in CO

14
 Routing

Mfg. Process Code

Mfg.Process Group Mfg. Process
Level 1 Level 2 Initial Screen Header Detail Operation Overview Operation Detail
FG Finished Good FGA Assembling Direct Indirect
Work Ctr. Base Direct Indirect Depre-
FS Finished Sloe FSS Stockfitting Plant Material GrC Usage Status Op No.
Center Key
Text
Qty
Unit
Labor Labor
Ma- Ma-
ciation
UPC Cutting chine chine
UP Upper PLKO PLKO PLKO PL- PL- BM-
UPS Stitching RC27M RC27M PLPOD PLPODPLPOD PLPOD PLPOD PLPOD PLPOD PLPOD
UPN Nosew D D D POD POD SCH
BM-
UPF HF Welding WERK MATNR(18)
PLNA
VERW STATU VORN ARBPL(8 STEUS LTXA1(40) SCH(13
MEINH
VGW01 VGW02 VGW03 VGW04 VGW05
UPP Screen,Painting L(2) (3)
S(4) E(3) (1) R(4) ) (4) ) (11) (11) (11) (11) (11)
UPE Embroidery AA3508601U
Upper 2120 01 1 4 23 UPP01 ZP11 Screen 1 PR 250.0 250.0 250.0 250.0 250.0
UE UPH Compression Molding P01
Embellishment
UPW Wire AA3508601U
2120 02 1 4 23 UPP01 ZP11 Screen 1 PR 250.0 250.0 250.0 250.0 250.0
UPA Laser Etching P01
AA3508601U
UPD Upper Pad Printing 2120
P01
03 1 4 23 UPP01 ZP11 Screen 1 PR 250.0 250.0 250.0 250.0 250.0
UPY Upper Spray AA3508601U
UL Lamination UPL Lamination 2120 04 1 4 23 UPP01 ZP11 Screen 1 PR 250.0 250.0 250.0 250.0 250.0
P01
OSR Outsole rolling AA3508601U
2120 05 1 4 23 UPP01 ZP11 Screen 1 PR 250.0 250.0 250.0 250.0 250.0
OS Outsole OSP Outsole Press P01
OSU Outsole UV 2120
AA3508601U
06 1 4 23 UPP01 ZP11 Screen 1 PR 250.0 250.0 250.0 250.0 250.0
IPZ IP/IU Pelletizing P01
IPI IP Injection AA3508601U
2110 K1 1 4 23 UPP01 ZP11 Screen 1 PR 250.0 250.0 250.0 250.0 250.0
IPU IP UV P01
AA3508601U
IP IP BEH IP Hot knife 2110
P01
K2 1 4 23 UPP01 ZP11 Screen 1 PR 250.0 250.0 250.0 250.0 250.0
BES Laser Siping AA3508601U
BEM IP Spray 2110 K3 1 4 23 UPP01 ZP11 Screen 1 PR 250.0 250.0 250.0 250.0 250.0
P01
BEP Pad Printing AA3508601U
PUR PU Pouring 2110 K4 1 4 23 UPP01 ZP11 Screen 1 PR 250.0 250.0 250.0 250.0 250.0
P01
PUF PU Formulation
PU PU
BEA Airbag Painting
BEM PU Spray
PHZ Phylon Pelletizing
PHM CMP Press
PH Phylon
PHH Phylon Press
PHU Phylon UV
CFU Cold Fusion UV
CF Cold Fusion BEM Cold Fusion Spray
BES Laser Siping

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 Customizing allows to manage internal production and outsourcing separately, but does not use
Routing

Control Key

Internal Milestone Auto GR

ZP11 O X X
ZP12 O X O
ZP13 O O X
ZP14 O O O
ZP21 X X X
ZP22 X X O
ZP23 X O X
ZP24 X O O

- Internal : Internal production or outsourcing

 Customizing allows to manage internal production and outsourcing separately, but does not use

- Milestone : confirmation of 1 operation causes other operations or sub-operations to be confirmed simultaneously

 If there is more than one process in one clearing, the final process is ZP14, even though cutting is the first process, ZP13 and the remaining first process are managed as ZP11.

- Auto GR : After Operation confirm, automatic goods receipt in a Storage Location (Goods include HALB and FERT)

16
 Routing

Group Counter
By classifying specific materials and processes into groups, each production process can be managed by group
Managed by the same group counter for each line, but do not use separate ST for each line
HALB for outsourcing and purchasing is managed by entering together with internal production and group counter.

In-House YC Tech

HALB Operation Grc Time HALB Operation Grc Time

IP 　 01 325.1 IP 　 01 0

II 　 01 32.5 II 　 03 0

IZ 　 01 748.5 IZ 　 03 0

Ex) VJ has purchased II from Vendor, so both 01 and 03 are registered at routing registration for IZ and II.

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 Routing

Routing Creation
Excel Upload from Overseas Factory IE
ZPPC0030
- Validation check if five activity types are different

- Tracking and action for cases where ST is different

for each corporation for multi or triple sourcing
style in headquarters IE

- If the ST is smaller or more than the standard, it is

difficult to check with the system when registering
Routing, and the result is confirmed as RR or
higher.

Routing 조회
CA03 ZPPR0140

18
Production Version

Production Version Definition

- In terms of planning, the baseline information allows you to select the target BOM and routing for MRP or work orders.
- On the execution side, reference information specifying the storage location for material input or goods receipt when entering work results.
- The process and BOM are determined according to the production version, and work orders and results are managed based on the production version
- Production version can be created only when material master, BOM, Work Center and Routing are completed
- Can be used as production order and cost analysis unit by line

•
 Manufacturing Line Linked Products / Semi-finished Products  Manufacturing
F 0 0 1
 Semi-finished product independent of manufacturing line
- Default ‘01’
Line
- Subcontracting ‘02’, Purchasing ‘03’
Fixed: Subcontract : 0 or Z
- Other specific case ‘99’
BOM Usage : VJ and QD: In the case of lamination semi-finished product and if the material details include ‘[EVA]’
Usage Description  Batch Operation: Line ‘01

F In-Line

S GTM/Sales&Sample

P Promotion

19
 Production Version

Production Version Creation

Excel upload from overseas factory JIT
ZPPC0040

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 Summary

Check Master Data Readiness

ZPPR0030
 Don’t know? Study until you know
Can’t do? Try until you can

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