INGREDIENTS, QA & QC

THE BASIC
Sesotya Raka Pambuka
Nutrition Manager
PT. Sreeya Sewu Indonesia Tbk. Feedmill Division
 ANIMAL /
SPECIES /
PHASE /

BASIC
PURPOSES

CONCEPT
OF FEED
FORMULATIO
N
FORMULATING INGREDIENT /

A FEED
ENVIRONMENT
QC & QA /
/ CONDITION /
LABORATORY /
POLITICS /
ANALYSIS /
MANAGEMENT
NUTRIENTS /
/ MARKET
TRENDS

1
1 INGREDIENT
S COMMON &
UNCOMMON
 FEEDIPEDIA.ORG
FEEDTABLES.COM

Sources FEEDSTUFFS.COM
FIAAA.COM.AU

you can
NRC 1994
CVB 2012
Place your screenshot here

citate is
BRAZIL / ROSTAGNO 2017
INRA 2004
EVONIK
EASY ADISSEO
DSM

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 1
EN
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2
PR
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T TYPES
TE
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SO
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ES
INGREDIEN

3
FI

Macro ingredients
BR
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4

A
SH
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3

SU
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Micro ingredients

IT
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ES
3
INGREDIENT Fibre Sources
Common
Supplement & Additives
• Essential Amino Acid
TYPES - Detailed • Rice Bran
• Wheat Pollard
•
•
Trace Mineral
Vitamin
• Wheat Bran • Enzymes
Energy Sources Protein Sources
Uncommon • Feed Preservatives
Common Common
• Copra Meal • Antibiotics
• Corn • Soybean Meal (SBM)
• Hominy • Probiotics
• Wheat • Meat and Bone Meal
• Corn Gluten Feed • Prebiotics
• Shorgum • Poultry Meat Meal
• Palm Kernel Meal • Acidifier
• Barley • Fish Meal
• Herbs / Essential Oil
• Rice Uncommon • Toxin binder
• Crude Palm Oil • Canola Meal Mineral Sources • Pellet binder
Uncommon • Rapeseed Meal • Calcium • Attractants / Flavour
• Cassava Meal • Sunflower Meal Carbonate • Feed Coloring Agent
• Tapioca Meal • Feather Meal • Natrium Chloride • Sweetener
• DDGs • Krill Meal • Sodium
• Corn Gluten Meal • Bone Meal Bicarbonate
• Corn Germ Meal • Single Cell Protein • Choline Chloride
• Noodle Meal • Zinc Oxide
• Bakery/Biscuit Meal • Cupper Sulphate
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 NUTRITON!
Energy
Moisture
Protein
ANTINUTRITION
I B LE TRYPSIN INHIBITOR - SOYBEAN
Fat
EAS E PHYTIC ACID - GRAIN
F
Fibre S AG GLUCOSINOLATE – CANOLA/RAPESEED/SUNFLOWER
U TANNINS – CANOLA/RAPESEED/SUNFLOWER
Ash
ERUCIC ACID – CANOLA/RAPESEED/SUNFLOWER
Phosphor NSPs – GRAIN & AGRI BY PRODUCT
Calcium HISTAMINE – FISH MEAL
Amino Acid ED
R ICT
EST
R
A GE
US 5
2
QA & QC
CONTINUE – CONSISTENT -
RESPONSIBLE
QA & QC MODEL
IN FEEDMILL OPERATION

The Differences Between

QA & QC

6
Source : NC State University
 💑
QA QC
-in-plant process
- comprehensive program of policies
measurements
- procedures
- insure quality parameters
- process controls
receiving
- consistent product
- manufacturing
PLANNING - delivery
MEASURING
QA & QC IS SIMILAR BUT DIFFERENT

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QA - MANUAL

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Source : NC State University
PURCHASING
- Ingredients Specification
 SNI / AAFCO (Assosiation of American Feed Control Officials)
 Typical Nutrient Analysis
 Analytical Methode
 AOAC (Assosiation Of Analytical Communities)
 Physical Properties
 Basis for Rejection
- Approval Supplier List
- New Supplier Requirements
- Purchase Contracts
 Date of contract
 Description of Ingredients
 Quantity
 Quality & Terms Source : NC State University
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RECEIVING
- Check Shipping Docs
 Typical Nutrient Analysis
 Analytical Methode
 AOAC
 Physical Properties
 Basis for Rejection
- Verify Compliance
- Confirm Weight
- Sample & Check Ingredients
 Sample before unload
 Check condition of truck
 Retain sample for min 2 months
 Check ingredient during unloading
 (Color, Texture, Odor, Moisture, Foreign material, Temperature) 10
Source : NC State University
SAMPLING
Common sampling schemes used in the feed and
grain industry include :
 simple random sampling
 stratified random sampling
 systematic sampling

SAMPLING TOOLS
GRAIN PROBE TAPERER BAG TRIERS

PELICAN GRAIN PROBE

BOMB/ZONE LIQUID
SAMPLER
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Source : Tim Herman, Kansas State University
LABORATORY ANALYSIS

Proximate Analysis Ca & P Analysis NIRs Adulteration &

Abnormal Test
￮ Moisture ￮ EDTA Titration ￮ Proximate
￮ Pepsin Digest
￮ Crude Protein ￮ Rapid Kit Tools ￮ Amino Acid
￮ FFA
￮ Crude Fibre ￮ Ca & P
￮ Peroxide Value
￮ Crude Fat ￮ Anti Nutrition
￮ Iodine Value
￮ Ash ￮ etc
￮ Urease Activity
￮ KOH
Energy Analysis ￮ Phloroglucinol
￮ Bomb Calorimeter ￮ foam test /HCL
￮

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 STORING

Grain Ingredients Ground Ingredients Liquid Ingredients Supplements &

Additives
Into silo or flat Flat or bag Tank or drum
Controlled
temperature &
humidity room

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 QUALITY CONTROL
Place your screenshot here

Next… ON DEPTH AND FEELING

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 QUALITY CONTROL
ON DEPTH AND FEELING

Sesotya Raka Pambuka

Nutrition Manager
PT. Sierad Produce Tbk. Feedmill Division
WORLD INGREDIENTS ORIGIN

SOY | CORN | WHEAT

3 major world ingredients was trade in last 60 years 19
 83 ?? company listed on GPMT
53 ?? company listed on KEMENPERIN
Selfmixer ???

20.000.000 MT/year
Whoa! That’s a big number, aren’t you proud?
Challenge?
Adulteration?
Inconsistency?
Unreasonable Price?
Trends?
Surrender? 20
CONCEPT OF LABORATORY ANALYSIS

Source : Tim Laboratorium, IPB 21

Common FOSS

Practice b

st
La

Te
s
IR
et

BRUKER

it
W

K
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1 2 3

Charm 22
Accuscan
Start
SOY BEAN
- Protein
- Essential Amino Acids
from
Place your screenshot here
- Anti Nutrition
- Well Cooked
SOYBEAN & - Mandatory
DERIVATES - Subtitution

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Thanks!
Any questions?
You can find me at
￮ @raka.narasangsa0607
￮ rakaart06@gmail.com
￮ 082141820606

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