Professional Documents
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OH&S ISO
45001:2018
Management System)
Lead Auditor Training
OH&S ISO
45001:2018
About Us
Global Registrar of Systems (GRS) is one of the fastest
growing certification bodies operating across Australia
and New Zealand (ANZ) and has engaged industry
leading professionals in pioneering the system
certification and training services.
About ISO
About ISO
• Developed more than 22,000 standards for all dimensions
of sustainable development: economic, environmental and
societal
Level Professional
Course short The aim of this course is to provide delegates with the
Description: knowledge and skills required to perform first, second
and third party audits of Occupational Health & Safety
management systems against ISO 45001 standard in
accordance with ISO 19011 and ISO /IEC 17021, as
applicable.
Assessment: Continuous assessment and 2 hours examination.
ISO/TC 176/SC 2/ N1267
Recommended prior The Plan, Do, Check, Act (PDCA) cycle, Core elements
knowledge: of a management system and the interrelationship.
Fundamental concepts of Occupational Health & Safety
management and the requirements of ISO 45001 :2018
Standard and terms and definitions.
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OH&S ISO
45001:2018
Course Timing
Day 1 0900 to 1900
Day 2 0900 to 1800
Day 3 0900 to 1800
Day 4 0900 to 1700
Day 5 0900 to 1700
SAFETY/SECURITY
Course Structure
LEARNING OBJECTIVES
By the end of the course the participants shall be able to:
• Describe the purpose of a quality management system and
explain the seven principles of quality management.
• Explain the purpose, content and interrelationship of ISO
45001 and ISO 19011
• Interpret the requirement of ISO 45001 in the context of audit
• Explain the roles and responsibilities of an auditor and lead
auditor to plan, conduct, report and follow-up a quality
management system audit and audit in accordance with ISO
ISO/TC 176/SC 2/ N1267
TYPE OF AUDITS
EXERCISE-1
DELEGATE INTRODUCTION
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
FUNDAMENTAL CONCEPTS
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
What is Safety?
Incidents
H. W. Heinrich’s Ratio
1
H. W. Heinrich : Industrial Accident Major Injury
Prevention (first Published in 1931
Based on study of 75,000 accidents)
29
Minor Injuries
300
No- Injury Incidents
ISO/TC 176/SC 2/ N1267
Global Toll
• 2.78 million fatal accidents occur at work yearly
• 7,700 persons die of work-related diseases or
injuries daily
• 374 million non-fatal work-related injuries and
illnesses each year
• 180 million people with occupational disease
ISO/TC 176/SC 2/ N1267
• Helps organisations to
continually improve their safety
performance and compliance to
health and safety legislation and
standards
of organizations
Lead Auditor Training
OH&S ISO
45001:2018
What ISO 45001 IS NOT
• Increased regulation
ISO/TC 176/SC 2/ N1267
Lead Auditor Training
OH&S ISO
45001:2018
Who Is This Standard For?
• Any organization, regardless of its size, type and activities
that wants to:
1. Establish, implement and maintain an OH&S
management system to improve occupational health
and safety, eliminate or minimize OH&S risks (including
system deficiencies), take advantage of OH&S
opportunities, and address OH&S management system
nonconformities associated with its activities
2. Continually improve its OH&S performance and the
achievement of its OH&S objectives
ISO/TC 176/SC 2/ N1267
management system
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OH&S ISO
45001:2018
What’s Changed Since the Last Update?
• ISO 45001:2018 replaces BS OHSAS 18001:2007, an OH&S
management system standard developed by a smaller group of
international experts outside of ISO
• This new standard adopts the High Level Structure used in the
other key management systems standards. In addition it
increases the emphasis on:
Act Plan
Take actions to Establish objectives,
continually improve the programs and
OH&S performance to processes necessary to
achieve the intended
outcomes
deliver results in
accordance with the
organization’s OH&S
policy
ISO/TC 176/SC 2/ N1267
Check Do
Monitor and measure
Implement the processes
activities and processes of the OH&S
with regard to the OH&S management system
policy and objectives,
and report the results
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OH&S ISO
45001:2018
Benefits to an Organization for Implementing
an OH&S Management System
• Improved OH&S performance
• Prevent health and safety hazard
• Reduced liability
• Reduced accidents
• Reduced costs
• Prevent ill health in the first place than to medication
ISO/TC 176/SC 2/ N1267
• Provides competitive
advantage
• Improves company image
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OH&S ISO
45001:2018
EXERCISE-2
Fundamental
Concepts
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
7 Support
8 Operation
9 Performance evaluation
10 Improvement
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45001:2018
(see A.4.1) and which take into account its risks and its
opportunities;
d) determining the hazards and OH&S risks associated with its
activities; seeking to eliminate them, or
putting in controls to minimize their potential effects;
Lead Auditor Training
OH&S ISO
45001:2018
Success factors
The success of the OH&S management system depends on:
a) top management leadership and commitment;
b) top management developing, leading and promoting a culture
in the organization that supports the
OH&S management system;
c) participation of workers, and where they exist, workers’
representatives;
d) processes for communication and consultation;
e) allocation of the necessary resources for its sustainability;
ISO/TC 176/SC 2/ N1267
Success factors
g) the integration of the OH&S management system into the
organization's business processes;
h) the continual evaluation and monitoring of the OH&S
management system to improve OH&S performance;
i) OH&S objectives that align with the OH&S policies and reflect
the organization's OH&S hazards and risks;
j) awareness of its applicable legal requirements and other
requirements;
ISO/TC 176/SC 2/ N1267
EXERCISE-03
4.1 Understanding 5.1 Leadership and 6.1 Actions to 7.1 Resources 8.1 Operational 9.1 Monitoring, 10.1 General
the organization and commitment address risks and planning and measurement,
its context opportunities control analysis and
evaluation
4.2 Understanding 5.2 OH&S policy 6.2 OH&S 7.2 Competence 8.2 Emergency 9.2 Internal audit 10.2 Incident,
the needs and objectives and preparedness and nonconformity and
expectations of planning to achieve response corrective action
workers and them
interested parties
4.3 Determining the 5.3 Organizational 7.3 Awareness 9.3 Management 10.3 Continual
scope of the OH&S roles, responsibilities review improvement
ISO/TC 176/SC 2/ N1267
7.5 Documented
information
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45001:2018
Management system
Lead Auditor Training
OH&S ISO
45001:2018
4.1 Understanding the organization and its context
Decision
Organizationa
making
l Structure
process
Internal
Issues
Current
system and Strategy
tools
Resource
levels
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OH&S ISO
45001:2018
Organizational Political
trends
Key External
organizational Issues Regulatory
drivers
ISO/TC 176/SC 2/ N1267
Competitive
environmen
t Financial
Technologica
l aspects Economic
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OH&S ISO
45001:2018
4.2 Understanding the needs and expectations of
workers and other interested parties
EXERCISE-04
CLAUSE IDENTIFICATION
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
EXERCISE-05
REVIEW OF OH&S POLICY
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
6.0 Planning
6.0 Planning
6.1.1 General
• shall consider the issues referred to in 4.1
(context), the requirements referred to in 4.2
(interested parties) and 4.3 (the scope of its
OH&S management system)
• determine the risks and opportunities that
need to be addressed to:
a) give assurance that the OH&S
management system can achieve its
ISO/TC 176/SC 2/ N1267
intended outcome(s);
b) prevent, or reduce, undesired effects;
c) achieve continual improvement.
Lead Auditor Training
OH&S ISO
45001:2018
to be addressed;
processes needed to address risks and
opportunities (see 6.1.1 to 6.1.4) to the extent
necessary to have confidence they are carried
out as planned.
Lead Auditor Training
OH&S ISO
45001:2018
• b) emergency situations;
• c) people, including consideration of:
1) those with access to the workplace and
their activities, including workers,
contractors, visitors
and other persons;
2) those in the vicinity of the workplace
who can be affected by the activities of the
ISO/TC 176/SC 2/ N1267
organization;
3) workers at a location not under the
direct control of the organization;
Lead Auditor Training
OH&S ISO
45001:2018
OCCUPATIONAL
HEALTH HAZARDS
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45001:2018
PHYSICAL
HAZARD
ERGONOMIC CHEMICAL
HAZARD HAZARD
ISO/TC 176/SC 2/ N1267
BIOLOGICAL
HAZARD
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OH&S ISO
45001:2018
CHEMICAL HAZARDS
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45001:2018
Chemical Hazards
Routes of entry into the body
Inhalation Skin Contact
ISO/TC 176/SC 2/ N1267
Ingestion
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OH&S ISO
45001:2018
Chemical Hazards
Routes of excretion
ISO/TC 176/SC 2/ N1267
Chemical Hazards
Measures of concentration of toxic substances
Chemical Hazards
Health Effects
Renal Diseases
Respiratory Diseases
Skin Diseases
Hematologic Diseases
Cardiovascular
Diseases
ISO/TC 176/SC 2/ N1267
Neurologic Diseases
Carcinogenic
Teratogenic
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45001:2018
Chemical Hazards
Effects Chemical Agent Industry/Process
Chemical Hazards
Blood Diseases:
Anemia Lead Battery mfg., lead
smelting
Skin Diseases:
Allergic/contact Plastic epoxides Plastic, varnish
dermatitis
Chemical Hazards
Liver Disease:
Acute liver toxicity Carbon Cleaning fluids, dry
tetrachloride cleaners
Liver cancer Vinyl chloride Plastics & vinyl
chloride mfg.
Cardiovascular Disease:
Hypertension Lead, Cadmium Battery mfg. &
recycling
Atherosclerosis Carbon disulfide Degreasing, dry
cleaning
Arrythmias Fluorocarbon, Refrigeration, solvent
trichloroethylene workers
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45001:2018
PHYSICAL HAZARDS
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45001:2018
Physical Hazards
• Noise
• Vibration
• Extreme Temperature
ISO/TC 176/SC 2/ N1267
• Illumination
• Radiation
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45001:2018
ISO/TC 176/SC 2/ N1267
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45001:2018
NOISE
• Hypertension
• Hyperacidity
• Palpitations
• Disturbs relaxation and sleep
ISO/TC 176/SC 2/ N1267
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45001:2018
VIBRATION
ISO/TC 176/SC 2/ N1267
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45001:2018
VIBRATION
• Physical factor which affects man by transmission of
mechanical energy from oscillating sources
• Types
• Segmental vibration
• Whole body vibration
ISO/TC 176/SC 2/ N1267
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45001:2018
Segmental Vibration:
• Health Effects:
—Hand Arm Vibration Syndrome (HAVS)
—tingling, numbness, blanching of fingers
—pain
ISO/TC 176/SC 2/ N1267
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45001:2018
EXTREME TEMPERATURE
• Natural Conditions
• Hot work processes related to furnaces, kilns,
boilers and smelting
ISO/TC 176/SC 2/ N1267
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45001:2018
EXTREME TEMPERATURE
Inadequate Illumination
Health Effects
• Visual Fatigue
• Double Vision
• Headaches
• Painful irritation
• Lacrimation
• Conjunctivitis
ISO/TC 176/SC 2/ N1267
1
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45001:2018
ISO/TC 176/SC 2/ N1267
1
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45001:2018
RADIATION
Types Sources Health Effects
Ionizing X-rays Cancer, congenital
Gamma rays defects, death
BIOLOGICAL HAZARDS
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45001:2018
BIOLOGICAL HAZARDS
VIRUSES FUNGI
ISO/TC 176/SC 2/ N1267
BACTERIA PARASITES
1
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45001:2018
Selected Infectious Diseases and
Occupations
Agent / Disease Occupation
Colds, influenza, scarlet fever, May be contacted anywhere
diphtheria, smallpox, Corona
Virus
Tuberculosis Silica workers, people exposed
to heat and organic dusts, and
medical personnel
ISO/TC 176/SC 2/ N1267
1
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45001:2018
ERGONOMIC HAZARDS
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45001:2018
ERGONOMICS
Human Biological Science
+
Engineering Science
____________________________________
1
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45001:2018
ERGONOMICS
the task
(job content &
context)
the the
organization tool
ISO/TC 176/SC 2/ N1267
the the
environment workstation
1
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OH&S ISO
45001:2018
ERGONOMICS
• Goal
• to reduce work-related musculoskeletal
disorders (MSDs) developed by workers
spinal discs.
1
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45001:2018
ERGONOMICS
Common Symptoms of MSDs
• Painful joints
• Pain, tingling, numbness in hands, wrists, forearms,
shoulders, knees and feet
• Shooting or stubbing pains
• Swelling or inflammation
ISO/TC 176/SC 2/ N1267
1
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45001:2018
ERGONOMICS
Common Symptoms of MSDs
• Fingers or toes turning white
• Back or neck pain
• Stiffness
ISO/TC 176/SC 2/ N1267
1
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45001:2018
Static
posture
ISO/TC 176/SC 2/ N1267
1
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45001:2018
Forceful exertion
1
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45001:2018
Repetitive movement
1
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45001:2018
1
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45001:2018
Awkward posture
ISO/TC 176/SC 2/ N1267
1
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45001:2018
ERGONOMICS
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45001:2018
STRESS
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45001:2018
STRESS
1
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45001:2018
STRESS: Effects
ISO/TC 176/SC 2/ N1267
1
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45001:2018
STRESS
Manifestations of Stress BEHAVIORAL
PSYCHOLOGICAL
Drug use
PHYSIOLOGICAL
Fatigue
Alcohol intake
Heart rate Heavy smoking
Anxiety Blood pressure Impulsive emotional
Tension
Indigestion
Irritability behavior
Depression
ISO/TC 176/SC 2/ N1267
Boredom
Inability to Poor work &
concentrate family
Low esteem relationship
Social isolation
Family 1
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45001:2018
6.1.2.2 Assessment of OH&S risks and other risks to the
OH&S management system
• The organization shall establish, implement and
maintain a processes to:
• a) assess OH&S risks from the identified hazards:
• applicable legal requirements
• other requirements
• effectiveness of existing controls;
• b) identify and assess the risks related to the issues
identified in 4.1 and the needs and expectations
identified in 4.2.
ISO/TC 176/SC 2/ N1267
Risk Level
•R = L x C
•Risk= Likelihood X Consequence
ISO/TC 176/SC 2/ N1267
1
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45001:2018
CONSEQUENCES:
How severely it hurts someone (if it happens)?
LIKELIHOOD
Catastrophic
Insignifi`can
How likely is it
Moderat
to happen?
Minor
Major
e
t
Almost certain
- - - - -
Likely
Possible
- - - - -
- - - - -
ISO/TC 176/SC 2/ N1267
Unlikely - - - - -
Rare - - - - -
EXERCISE-6
representatives;
e) be measurable (if practicable) or capable of
evaluation;
f) be monitored;
g) be clearly communicated (see 7.4);
h) be updated as appropriate.
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45001:2018
Objectives
S.M.A.R.T. is a useful ‘system’ to use when setting and testing
objectives.
Specific
Measurable
Achievable
Realistic
Time-bound
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
resources
needed? OH&S objectives?
▪ How the actions to achieve OH&S
What will objectives will be integrated into
be done?
the organization´s business
processes?
1
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OH&S ISO
45001:2018
EXERCISE-7
7.0 Support
7.0 Support
7.1 Resources
7.2 Competence
7.3 Awareness
7.4 Information and Communication
ISO/TC 176/SC 2/ N1267
Establishment,
Implementation,
Maintenance
ISO/TC 176/SC 2/ N1267
Continual improvement
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45001:2018
Clause 7.2 Competence
a) determine the necessary competence of
workers that affect or can affect its OH&S
performance;
b) ensure that workers are competent on the
basis of appropriate education, induction,
training, or experience;
c) where applicable, take actions to acquire the
ISO/TC 176/SC 2/ N1267
EXERCISE-8
DOCUMENTED INFORMATION
ISO/TC 176/SC 2/ N1267
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45001:2018
8.0 Operation
8.1 Operational planning and control
8.1.1 General
8.1.2 Hierarchy of controls
8.2 Management of change
8.3 Outsourcing
ISO/TC 176/SC 2/ N1267
8.4 Procurement
8.5 Contractors
8.6 Emergency preparedness and response
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45001:2018
Clause 8.1 Operational Planning and Control
8.1.2 Hierarchy of controls
The organization shall establish a process and determine controls
for achieving reduction in OH&S risks using the following hierarchy:
a) eliminate the hazard;
PPE
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45001:2018
8.2 Management of change
process for the implementation and control of planned changes
that impact OH&S performance such as:
a) new products, processes or services;
b) changes to work processes, procedures, equipment, or
organizational structure;
c) changes to applicable legal requirements and other
requirements;
d) changes in knowledge or information about hazards and
related OH&S risks;
e) developments in knowledge and technology.
ISO/TC 176/SC 2/ N1267
raw materials,
equipment
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45001:2018
8.5 Contractors
The organization shall establish processes to identify and
communicate the hazards and to evaluate and control the OH&S
risks, arising from the:
a) contractors’ activities and operations to the
organization’s workers;
b) organization’s activities and operations to the
contractors' workers;
c) contractors’ activities and operations to other interested
parties in the workplace ;
d) contractors’ activities and operations to contractors’
ISO/TC 176/SC 2/ N1267
workers.
The organization shall establish and maintain processes to
ensure that the requirements of the organization's OH&S
management system are met by contractors and their workers.
These processes shall include the OH&S criteria for selection of
contractors.
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45001:2018
8.6 Emergency preparedness and response
The organization shall identify potential emergency situations;
assess OH&S risks associated with these emergency situations
(see 6.1.2) and maintain a process to prevent or minimize OH&S
risks from potential emergencies, including:
a) the establishment of a planned response to emergency
situations and including first aid;
b) the periodic testing and exercise of emergency response
capability;
c) the evaluation and, as necessary, revision of emergency
preparedness processes and procedures including after testing
ISO/TC 176/SC 2/ N1267
EXERCISE-9
Hazard Identification and
Operational Control
ISO/TC 176/SC 2/ N1267
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45001:2018
3) operational controls;
4) the organization’s OH&S objectives;
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45001:2018
9.1 Monitoring, measurement, analysis and evaluation
b) the criteria against which the organization will evaluate its OH&S
performance;
c) the methods for monitoring, measurement, analysis and
evaluation, as applicable, to ensure valid results;
d) when the monitoring and measuring shall be performed;
e) when the results from monitoring and measurement shall be
analyzed , evaluated and communicated.
The organization shall ensure, as applicable, that monitoring and
measurement equipment is calibrated or verified and is used and
maintained as appropriate.
ISO/TC 176/SC 2/ N1267
requirements;
2) the organization's OH&S risks, risks and OH&S
opportunities;
c) the extent to which the OH&S policy and the OH&S
objectives have been met;
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45001:2018
9.3 Management review (2/3)
d) information on the OH&S performance, including trends
in:
1) incidents, nonconformities, corrective actions and
continual improvement;
2) worker participation and the outputs of consultation;
3) monitoring and measurement results;
4) audit results;
5) results of evaluation of compliance;
6) OH&S risks, risks and OH&S opportunities;
ISO/TC 176/SC 2/ N1267
10.0 Improvement
correct it;
2) deal with the consequences;
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45001:2018
10.1 Incident, nonconformity and corrective action
b) evaluate, with the participation of workers (see
5.4) and the involvement of other relevant
interested parties, the need for corrective action
to eliminate the root cause(s) of the incident or
nonconformity, in order that it does not recur or
occur elsewhere, by:
1) reviewing the incident or nonconformity;
2) determining causes of the incident or
nonconformity;
ISO/TC 176/SC 2/ N1267
system, if necessary.
Corrective actions shall be appropriate to the
effects or potential effects of the incidents or
nonconformities encountered.
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45001:2018
10.1 Incident, nonconformity and corrective
actiondocumented information as
The organization shall retain
evidence of:
— the nature of the incidents or nonconformities and any
subsequent actions taken;
— the results of any corrective action, including the
effectiveness of the actions taken.
The organization shall communicate this documented
information to relevant workers, and where they exist,
workers’ representatives, and relevant interested parties.
ISO/TC 176/SC 2/ N1267
EXERCISE-10
OH&S Quiz
ISO/TC 176/SC 2/ N1267
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45001:2018
AUDIT
Audit Programme
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45001:2018
AUDIT PROGRAMME
Set of one or more audits planned for as specific
a time frame and directed towards specific
purpose
This includes:
• Planning
• Organizing
• Conduct of the audit
ISO/TC 176/SC 2/ N1267
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45001:2018
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45001:2018
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45001:2018
AUDIT ACTIVITIES
Task of the Audit Team
• Initiating the audit
• Conducting Document Review
• Preparing for on-site audit activities
• Conducting the audit
• Preparing, approving and distributing the audit
report
ISO/TC 176/SC 2/ N1267
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45001:2018
AUDIT OBJECTIVES
ISO 19011:2018
To evaluate capability of management system to
ensure compliance with statutory, regulatory and
contractual requirements
To determine the effectiveness of the
implemented management system in meeting
specified objectives
To determine the conformity or non conformity of
ISO/TC 176/SC 2/ N1267
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45001:2018
AUDIT OBJECTIVES
Audit Programme Objectives : based on consideration
of;
• Management priorities
• Commercial intentions
• Management system requirements
• Statutory, regulatory & contractual requirements
• Need for supplier evaluation
ISO/TC 176/SC 2/ N1267
1
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45001:2018
EXERCISE-11
1
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45001:2018
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45001:2018
Employee involvement
Communication
Employee awareness, etc
1
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45001:2018
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45001:2018
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45001:2018
AUDIT PROCESS
INITIAL CERTIFICATION AUDIT IS CONDUCTED INTWO
STAGES
1
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45001:2018
AUDIT PROCESS
PLANNING & PREPARATION
INITIAL CONTACT
PRE-ASSESSMENTVISIT
DOCUMENT REVIEW
INITIAL PREPARATION
DEVELOPMENT OF ASSESSMENT SCHEDULE
COMMUNICATION
ISO/TC 176/SC 2/ N1267
DETAILED PLANNING
1
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45001:2018
AUDIT PROCESS
ON-SITE AUDIT
OPENING MEETING
AUDIT
EVALUATE RESULTS
CLOSING MEETING
FORMAL REPORT
CORRECTIVE ACTION
ISO/TC 176/SC 2/ N1267
1
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45001:2018
AUDIT PLANNING
AUDIT PLANNING
&
PREPARATION
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
AUDIT PLANNING
Appoint a team leader
Understand the business
Understand the audit objective
Agree the scope
Determine the processes
Determine the interaction of the processes
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
AUDIT PLANNING
Understand what clauses to check at different
locations
Calculate the audit duration
Select the team
Draw up an audit plan
Contact the auditee-agree the date(s) and plan
ISO/TC 176/SC 2/ N1267
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45001:2018
AUDIT PROCESS
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45001:2018
AUDIT PROCESS
1
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45001:2018
AUDIT SCOPE
1
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45001:2018
AUDIT PREPARATION
Auditor gets the audit sample from the team
leader
Auditor analyses the processes and
understands the
ISO 9001 clauses applicable for audit
Auditor prepares detailed checklist for
process audit of each process applicable in
ISO/TC 176/SC 2/ N1267
two parts-
Part 1- What to check
Part 2- How to check
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45001:2018
Final report
(ALL STAGES OF THE AUDIT PROCESS)
1
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45001:2018
EXERCISE - 12
PDCA CYCLE
ISO/TC 176/SC 2/ N1267
1
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OH&S ISO
45001:2018
AUDIT – STAGE 1
Clarify scope and objective of audit
Gain an understanding of the business
Define process flow and interaction
Agree procedures to be used during audit
Resolve any misunderstandings
Identify any special needs, skills, protective
ISO/TC 176/SC 2/ N1267
clothing
Identify layout of company/plant
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45001:2018
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45001:2018
DOCUMENTATION REVIEW
1
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45001:2018
DOCUMENTATION REVIEW
How Review of documented information i.e.
Quality Manual/ Procedure/ Quality Plan
with criteria (ISO 9001)
Benefits Determine deficiencies in the documentation
vis-a-vis criteria Determine the status of system
readiness for on-site Audit
Help sin preparation of checklist
Familiarization with process, activities and
system elements applicable
Getting knowledge about procedures
ISO/TC 176/SC 2/ N1267
1
Lead Auditor Training
OH&S ISO
45001:2018
EXERCISE - 13
DOCUMENT REVIEW
(CASESTUDY MANUAL)
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
AUDIT PLAN
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AUDIT PLAN
Audit Objective(s), Scope and Criteria
Timetable
Roles and responsibilities of audit team
members and accompanying persons
Allocation of resources
ISO/TC 176/SC 2/ N1267
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45001:2018
SELECTION FACTORS
AUDITOR & DURATION
2
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45001:2018
PROCESS ANALYSIS
ANALYSIS OF PROCESSES
FOR AUDIT
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
PROCESS
''Set of interrelated or interacting activities
that use input to deliver an intended
outcome (ISO 9000:2015)
Outputs from one process are typically
inputs into other processes.
Overall aim is to add value by planning and
ISO/TC 176/SC 2/ N1267
controlling processes.
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45001:2018
PROCESS
If it is defined – It can be measured
If it is measured – It can be analyzed
If it is analyzed – It can be controlled
If it is controlled – It can be improved
ISO/TC 176/SC 2/ N1267
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45001:2018
PROCESS
Analyze all processes
Determine Inputs, Activities, Outputs, Resources
and Controls
Analyze what clauses can be audited in each
process
Decide the Must and Should audit clauses for each
process
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
EXERCISE - 14
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45001:2018
AUDIT
APPROACH TO AUDITING
ISO/TC 176/SC 2/ N1267
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45001:2018
AUDIT
2
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45001:2018
AUDIT EVIDENCE
2
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45001:2018
AUDIT CRITERIA
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AUDIT
Auditing is primarily a feedback mechanism.
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OH&S ISO
45001:2018
AUDIT
A FORMAL activity to
INDEPENDENTLY examine
OBJECTIVE EVIDENCE and verify
compliance or otherwise with
ISO/TC 176/SC 2/ N1267
SPECIFIED REQUIREMENTS
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OH&S ISO
45001:2018
OBJECTIVE EVIDENCE
Data supporting the existence or verity of
something - ISO 9001:2015
May be obtained through observation,
measurement, test or other means
May be stated or (preferably) documented
Can be verified
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
OBJECTIVE EVIDENCE
Evidence that exists
Can be stated in concrete terms
Can be quantitative or qualitative
Can be verified or based on observation
A statement by personnel responsible for their
activity
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
OBJECTIVE EVIDENCE
Objective evidence:
• is evidence which exists
• is uninfluenced by emotion or prejudice
• can be stated
• can be documented
• is about quality
• should be quantitative (countable)
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
SPECIFIED REQUIREMENTS
• Customer requirements
• Quality system requirements
o Manuals
o Procedures/work instructions
• QMS standard (ISO 9001:2015)
• Legal requirements-statutory, regulatory or industry
ISO/TC 176/SC 2/ N1267
body
• Regulations of registration body
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OH&S ISO
45001:2018
QUALITY AUDIT
Three aspects to be evaluated
• INTENT - Extent to which the QMS, as it is
intended to operate, is appropriate to the
organization's activities and such as to ensure
compliance with regulatory and customer
requirements
• IMPLEMENTATION - Extent to which the QMS is
ISO/TC 176/SC 2/ N1267
implemented in practice
• EFFECTIVENESS - Extent to which QMS objectives
are attained
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45001:2018
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OH&S ISO
45001:2018
6 Principles Of Auditing
• Integrity
• Fair Presentation
• Due Professional Care
• Confidentiality
• Independence
ISO/TC 176/SC 2/ N1267
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45001:2018
INTEGRITY
2
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45001:2018
FAIR PRESENTATION
2
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45001:2018
2
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OH&S ISO
45001:2018
CONFIDENTIALITY
Security of Information
Audit information should not be used
inappropriately for personal gain or in a
manner detrimental to the legitimate
interest of the audit team
Appropriate handling of sensitive and
ISO/TC 176/SC 2/ N1267
confidential information
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OH&S ISO
45001:2018
INDEPENDENCE
The basis for the impartiality of the audit and
objectivity of the audit conclusions
Auditors are independent of the activity being
audited and are free from bias and conflict of
interest.
Auditors maintain an objective state of mind
through out the audit process to ensure that the
ISO/TC 176/SC 2/ N1267
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45001:2018
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45001:2018
AUDITORS
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45001:2018
dge
le e
w
o i lls g
n d
k sk le
S
H& a n
d
now
O k
ir c lls
e i l s
Personal Attributes en sk ific skil
G nd ec d
a p
s an
y
tr dge
Appropriate education s
ndu wle
I o
ISO/TC 176/SC 2/ N1267
kn
Appropriate work
experience
Appropriate Audit
Experience
Auditor training
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OH&S ISO
45001:2018
AUDITOR ROLES
Various roles of an auditor
A catalyst for improvement
Management instrument
An interface with
•Suppliers
ISO/TC 176/SC 2/ N1267
•Customers
•Colleagues
A 'consultant‘ (NOT 3rd Party)
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OH&S ISO
45001:2018
AUDITOR ATTRIBUTES
Local Requirements
Culture
Practices
Approach
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
AUDITOR ATTRIBUTES
Auditors must be flexible to
Changing situations
Differing management styles
Differing management/employee levels
Auditors must be competent in
Reasoning of nonconformities
ISO/TC 176/SC 2/ N1267
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45001:2018
• Decisive
• Self-reliant
• Ethical
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OH&S ISO
45001:2018
AUDITOR DUTIES
Support the team leader Assist team leader with
Prepare checklist reports
Arrive on time Safeguard all documents
Participate at opening Maintain confidentiality
meeting
Carry out assigned tasks
Keep to the timetable
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
ETHOS OF AUDITING
Positive approach
Aim to help improve system
Don't look for blame
Aid identification of solutions
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
AUDITEE REACTION
Enlisting help
Continual challenge
Volunteered information
Diversionary or time wasting tactics
Internal conflicts
Authority
ISO/TC 176/SC 2/ N1267
Antagonism
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OH&S ISO
45001:2018
AUDITOR REQUIREMENT
All Audits
Understand the business
Understand the processes
Understand the interaction of processes
Team player
External, complete system audits
Understand the business sector
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
• Planning
• Execution
• Recording
ISO/TC 176/SC 2/ N1267
• Close out
2
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45001:2018
EXERCISE - 15
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AUDIT CHECKLIST
ISO/TC 176/SC 2/ N1267
2
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OH&S ISO
45001:2018
CHECKLIST
• Planning Tool
• Provides clarity on processes and
performance measures
• Aide-memoire
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
CHECKLIST METHODOLOGY
• Ask for an overview of the process(es)
• How do these processes interrelate with other
processes within the organization?
• How are processes controlled?
• How are processes monitored/measured?
• What evidence of continual improvement is there?
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
CHECKLIST PREPARATION
1. Understand the process
2. Interaction of process
3. Convert clauses of the standard into
questions/topics
4. Using these questions and the quality manual
Plan what to look at
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
CHECKLIST
QUESTIONS TO BE ASKED
+AUDIT SAMPLE
2
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45001:2018
Controls
Clear information
Evaluation of suppliers
Training and competence of staff
2
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OH&S ISO
45001:2018
CHECKLIST BENEFITS
2
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OH&S ISO
45001:2018
CHECKLIST DRAWBACKS
Checklists tend to lose value if they are
o Tick lists
o Questionnaires
Prepare them as a memory aid only
Auditors are not to be slave to checklist.
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
EXERCISE - 16
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OH&S ISO
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REPRESENTATIVE SAMPLE
When planning samples , consider
The major process of the department
The other duties it undertakes
What it does when things go wrong
Samples include People, Documents, Records,
Products, Materials, Equipment, Tools, Test,
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
AUDIT
ON SITE AUDIT
ISO/TC 176/SC 2/ N1267
2
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OH&S ISO
45001:2018
AUDIT EXECUTION
The opening meeting
The audit process
Gather information
Verify (audit evidence)
Compare evidence against audit criteria
(audit findings)
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
OPENING MEETING
Introductions-including Conditions under which
roles audit may
Objective, Scope, Criteria be terminated and
Review audit plan appeal system
Methods and limitations Restrictions?
Guides Clarifications?
ISO/TC 176/SC 2/ N1267
Logistics
Reporting methods
Confidentiality
2
Lead Auditor Training
OH&S ISO
45001:2018
EXERCISE - 17
OPENING MEETING
ISO/TC 176/SC 2/ N1267
2
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OH&S ISO
45001:2018
EVIDENCE
COLLECTION OF EVIDENCE
ISO/TC 176/SC 2/ N1267
2
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OH&S ISO
45001:2018
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OH&S ISO
45001:2018
GUIDES
• RESPONSIBILITIES • REMEMBER
Guide & Introduce Should Not Answer For Auditee
Interpreter Should Not Act As Auditor
Witness To Facts Found
Safety Of Auditors
Company Confidentiality
• COMPETENCE
ISO/TC 176/SC 2/ N1267
Reasonable Seniority
Company Auditors
Understanding Of Audit Process
And Auditors Needs
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OH&S ISO
45001:2018
COLLECTION OF EVIDENCE
• Interviews
• Observations of activities and conditions
• Review of Documents
• Examination of other sources of
information
ISO/TC 176/SC 2/ N1267
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Lead Auditor Training
OH&S ISO
45001:2018
INTERVIEW TECHNIQUES
Arrive on time
Introductions
Re-state purpose
Be well prepared
Interview the right people
Let the interviewee relax
ISO/TC 176/SC 2/ N1267
2
Lead Auditor Training
OH&S ISO
45001:2018
• Why
• Who
• What
• When
ISO/TC 176/SC 2/ N1267
• Where
• How
2
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OH&S ISO
45001:2018
PLEASE TELL ME
Who (does it)
What(is done)
Where (is it done)
Why (is it done)
When (does it get done)
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
Probing questions
Close questions only when necessary
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45001:2018
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45001:2018
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OH&S ISO
45001:2018
POINTS TO REMEMBER
Talk to the person who does the job.
Talk the language of the auditee
Speak clearly.
Don't confuse-pose one question at a time
Re-phrase the question if not understood
Come back if information is not
immediately available.
ISO/TC 176/SC 2/ N1267
Be polite
Do not show off or act superior
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OH&S ISO
45001:2018
EXAMINATION INFORMATIONS
INFORMATION: DOCUMENTATION & OTHER
SOURCES
Documentation
Records
Tools
Monitoring Devices
ISO/TC 176/SC 2/ N1267
Materials
People
Products
2
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OH&S ISO
45001:2018
OBSERVATIONS
Conditions
House Keeping
Activities
ISO/TC 176/SC 2/ N1267
2
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OH&S ISO
45001:2018
EVIDENCE VERIFICATION
Necessary to make evidence Objective
Confirm statements
Use different methods
Sample chosen by the auditor
Permission sought
Establish and agree the facts
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
FOLLOW TRAILS
A number of trails get revealed during the conduct of audit.
Some of these could lead to considerable information. Some
examples:
Instruments are used by inspectors but are calibrated in the
laboratory
Personnel work in departments; their training records may be
centrally controlled
If potential audit trails appear,
Decide to
ISO/TC 176/SC 2/ N1267
Disregard
Note for later
Follow up immediately
Might affect the sample size
Might affect the audit programme
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OH&S ISO
45001:2018
AUDIT ETIQUETTE
Introductions & Thanks
Remain pleasant & polite
Have respect for people & their culture
Remember that you are a guest in the
auditee's organization
Remain objective and not Subjective or
ISO/TC 176/SC 2/ N1267
opinionated
Do not behave like a police force
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OH&S ISO
45001:2018
EVIDENCE TRIANGLE
Record
(Notes)
2
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OH&S ISO
45001:2018
NOTES TAKING
Recording the objective evidence
Names of the auditees
Departments
Admissible statements
Document numbers and issue/revision levels
Other Identifiers
ISO/TC 176/SC 2/ N1267
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Lead Auditor Training
OH&S ISO
45001:2018
NOTES TAKING
Notes could be used as reference for
Immediate investigation
Investigation later
Use by a colleague
Subsequent audits
Notes must therefore be
ISO/TC 176/SC 2/ N1267
Legible
Retrievable
Sufficiently detailed
2
Lead Auditor Training
OH&S ISO
45001:2018
NOTES TAKING
Notes taken during an audit area record of
The audit sample taken
What was reported
What was observed
What was checked
Who all were interviewed
ISO/TC 176/SC 2/ N1267
2
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OH&S ISO
45001:2018
EXERCISE - 18
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OH&S ISO
45001:2018
EXERCISE - 19
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OH&S ISO
45001:2018
REVIEW MEETING
Review meetings, normally 15 to 20 minutes in duration, may
be carried out at the end of each auditing day or at the
beginning of next auditing day, with either the management
representative or guides to-
Review any nonconformities
Resolve any problems
ISO/TC 176/SC 2/ N1267
2
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OH&S ISO
45001:2018
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OH&S ISO
45001:2018
AUDIT PROCESS
Sources of Information
Collection by appropriate
sampling and verifying
Audit Evidence
Evaluation against audit criteria
Audit Findings
ISO/TC 176/SC 2/ N1267
Review of findings
Audit conclusions
2
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OH&S ISO
45001:2018
RESULT EVALUATION
Major
All
Results Minor
OFI
ISO/TC 176/SC 2/ N1267
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45001:2018
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45001:2018
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45001:2018
NONCONFORMITY
INTENT
QMS is not conforming with the quality system standard
IMPLEMENTATION
Practice is not in line with the intent
EFFECTIVENESS
ISO/TC 176/SC 2/ N1267
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45001:2018
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45001:2018
uncorrected?
What is the likelihood of such a thing going wrong?
How likely is it to be detected if it did go wrong?
2
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OH&S ISO
45001:2018
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OH&S ISO
45001:2018
NONCONFORMITY - 1
While reviewing the Minutes of Management
Reviews with the Managing Director of ABC
Company, it was found that in Minutes dated 20
12-0Y, results of Correction Action were not
mentioned in the minutes.
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OH&S ISO
45001:2018
NONCONFORMITY - 2
Marketing Manager of XYZ Ltd. could not
provide evidence of the level of customer
satisfaction.
The Quality Manual of the Company dated 21
Nov 2005, Para 8.2.1 states that customer
survey will be carried out every six months
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
NONCONFORMITY - 3
The objective for rework for the current year has
been promulgated as less than 2% in the Minutes of
Review Meeting dated 23 Feb 200Y.
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OH&S ISO
45001:2018
INCIDENT A
documented records.
2
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OH&S ISO
45001:2018
NONCONFORMITY STATEMENT A
2
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OH&S ISO
45001:2018
INCIDENT B
2
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45001:2018
NONCONFORMITY STATEMENT B
2
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OH&S ISO
45001:2018
MAJOR NONCONFORMITY
A SIGNIFICANT NONCONFORMITY WITH A (QUALITY)
MANAGEMENT SYSTEM REQUIREMENT
OR
A FAILURE OF, OR COMPLETE OMISSION OF A (QUALITY)
MANAGEMENT SYSTEM REQUIREMENT
OR
A SIGNIFICANT NUMBER OF MINOR NONCONFORMITIES
ISO/TC 176/SC 2/ N1267
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45001:2018
MINOR NONCONFORMITY
AN ISOLATED INCIDENT OF
A FAILURE TO COMPLY WITH A PROCEDURE OR
MANAGEMENT SYSTEM REQUIREMENT
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
OFI
further enhanced
2
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OH&S ISO
45001:2018
EXERCISE - 20
WRITING AN NCR
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
CLOSING MEETING
Introduction
Attendees
Thanks
Confidentiality
Objective/scope
Reporting system
Limitations
Summary of finding: Good point
ISO/TC 176/SC 2/ N1267
first
Agreement on nonconformities
Recommendation
Clarifications
2
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OH&S ISO
45001:2018
EXERCISE - 21
CLOSING MEETING
ISO/TC 176/SC 2/ N1267
3
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OH&S ISO
45001:2018
AUDIT REPORT
SUMMERISE FINDINGS
PROVIDE THE DETAILS
THINK BEFORE WRITING AND
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
AUDIT REPORT
Audit reference Recommendation
Auditee details Approval
Objective, scope, Circulation
criteria Ensure confidentiality
Auditors’ names of report
Names of auditee's
principals
ISO/TC 176/SC 2/ N1267
Audit programme
Summary of findings
(positive & negative)
Nonconformity reports
3
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OH&S ISO
45001:2018
AUDIT RECORDS
AUDIT IDENTITY
OBJECTIVES & SCOPE
AUDITOR DETAILS
PLANNING DATA
CHECKLISTS
AUDITOR'S NOTES
CONCLUSIONS
NON-CONFORMITIES
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
EXERCISE - 22
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45001:2018
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OH&S ISO
45001:2018
FOLLOW UP ACTIONS
Auditee receives nonconformity report
Auditee determines root cause
Auditee prepares Corrective action plan and submits
plan (where appropriate) to auditor
Auditor evaluates response
Auditee implements plan
Auditee evaluates effectiveness
Auditee revises plan if necessary
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
DETERMINATION OF ROOT CAUSE
ASK 'WHY‘ TILL YOU REACH ROOT CAUSE
Question 1: Why did the machine stop?
Answer 1: Because the fuse blew due to an overload.
Question 2: Why was there an overload?
Answer 2: Because the bearing lubrication was inadequate.
Question 3: Why was the lubrication inadequate?
Answer 3: Because the lubrication pump was not functioning
right.
Question 4: Why wasn't the lubricating pump working right?
ISO/TC 176/SC 2/ N1267
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OH&S ISO
45001:2018
customer
Why?
Sales clerk not aware it was his job to do this
Solution: Improve training and communication within departments
3
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OH&S ISO
45001:2018
EXERCISE - 23
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OH&S ISO
45001:2018
Thank you
We hope you enjoyed your course.