INDUSTRIAL TRAINING

PLC & SCADA

HGF

Presented By:-
Rautam Kumar Presented To :-
Sid No:-80742 Dr O.P Sharma
B.Tech EE (3rd year)
 CONTENTS
What is Automation ?
Time and counter
Industrial Automation. Start - Stop Logic
Types of Control Systems used in Industrial Automation. Advantages
What is PLC ? Applications
Brands of PLC’s What is SCADA ?
Need of PLC Uses of SCADA
Fearures of SCADA
Components of PLC
Panel wiring
Connecting PLC with software
Ladder Logic
Logic gate in PLC
 What is Automation ?
Automation is a term for technology applications where human input is
minimized. This includes business process automation
Types of Automation-
I. Building Automation
Eg: Lifts
II. Scientific Automation
Eg: Rocket Launching
III. Industrial Automation
Eg: Automated Bottle filling
Stations
IV. Office Automation
Eg: Printers, CCTV
V. Light Automation
Eg: Street Solar Lightening
WHY AUTOMATION REQUIRED IN INDUSTRY:-
Automation in Industry has multitude of benefits –
• Lower operating costs
• Improved worker safety
• Reduced factory lead times
• Increased production output
• Easy integration
• Increase productivity and efficiency
Types of controlled system used in Industrial
Automation

•PID controller based control system

•PLC based control system
•DCS based control system
•PC based control system
WHAT IS PLC ?
A PROGRAMMABLE LOGIC CONTROLLER (PLC) is an industrial computer
control system that continuously monitors the state of input devices and
makes decisions based upon a custom program to control the state of
output devices.
Brands of PLC’s
•Panasonic
•Allen Bradley
•Delta
•Omron
•Siemense
•Keyence
•Schnieder
•Mitsubishi
NEED OF PLC
• To get the automation in the process.
• Controlling of equipments with just one click.
• Arranging so many controllers as per our requirement.
• To make the efficient use of digital electronics and control system.
• Real time application of microcontrollers, microprocessors and Input-
output modules.
•In the industries, PLC may help to get the reduction in manpower and
wastage of raw materials.
Components of PLC
PANEL WIRING

Panel Wiring for 2 DC I/P and 2 AC O/P

CONNECTING PLC WITH SOFTWARES:-
Connect the PLC cable in computer.

Open device manager  see com no. in other ports.

Open RS Linx  communication  configure drivers  select RS-232 DF1 devices 

add new  enter comm port  auto configure  ok.

PLC is inked with computer.

Open RS Logix  draw circuit  proper addressing  download  run.

LADDER LOGIC:-
The Ladder Logic is the oldest programming language for PLC.
It is well to express combinational logic.
LOGIC GATES IN PLC :-
TIMER AND COUNTER :-
TASK DONE BY ME :-
 Advantages
•Reliability in operation.
•Flexibility in control and programming language.
•Online offline modifications.
•Small physical size, shorter project time.
•In house simulation and testing of project.
•Speed of operation.
•Ease of maintaenance and troubleshooting.
•Documentation and security.
 Applications
•Material handling.
•Packaging applications.
•General Industrial Machinery.
•Printing.
•Food and Beverage.
•Pharmaceutical.
•Water Wastewater/SCADA.
•Clutch/Brake control.
SCADA
WHAT IS SCADA ?
SCADA (Supervisory Control And Data Acquisition) is a system of software and hardware
elements that allows industrial organizations to: Control industrial processes locally or at
remote locations.
SCADA brands and softwares used:-

COMPANY NAME SOFTWARE NAME

Wonderware Intouch 10.1

Allen bradley RS view/ Factory talk
Siemens Win CC
GEFANUC Cimplicity
KPIT(India) Astra
USES OF SCADA :-
 Saves time and money

 Less travelling for workers

 Increase production and efficiency of a company

 Reduce man power need

 Saves energy

 Reliable
FEARURES OF SCADA :-
 Dynamic representation
 Database connectivity
 Device connectivity
 Alarms
 Trends
 Scripts
 Security
 Recipe management
 Networking