Components Identification

PFR – Phase Failure Relay

LLR – Liquid Level Relay
1E,2E,…RCCB - Residual Current Circuit Breaker
1Q,2Q,…MCB – Miniature Circuit Breaker
KM - Main Contactor
KD - Delta Contactor
KS - Star Contactor
KT - Star Delta Time Delay
CR - Control Relay
TD - Time Delay Either ON/OFF
CF - Control Fuse
QC - MCB for Control
QM - Main MCCB or Isolator
 PFR

- Phase sequence
- Phase failure
- Asymmetry
 PFR

- Phase sequence
- Phase failure
- Asymmetry
- Over voltage and
under voltage
Phase sequence & Failure

• Monitoring of 3-phase
• Supplies and the correct sequencing of
phases L1, L2 and L3, as well as
• The total loss of one or more of these
phases.
The relay monitors:

Correct sequence of the three phases failure of at least one of

the three phases
Asymmetry, adjustable from 5 to 15% of Un

The under voltage, adjustable from - 2 to - 20% of Un

The over voltage, adjustable from + 2 to + 20% of Un

In the event of a sequencing or phase failure fault, the relay

opens instantly.

In the event of an asymmetry or voltage fault, the relay opens

at the end of the time delay set by the user.
LLR

Level control relays with fill or empty function

A1,A2 Is the Supply Voltage -230V LN

C-Common point
Min – Cutoff level
Max – Reset Level

Normally this relay is used for either Empty

and Fill function
1 Configuration: selection of operating
mode: and of sensitivity range, LS, St,
HS.
2 Sensitivity adjustment potentiometer, %
3 Switch for selecting the number of levels
4 Time delay adjustment potentiometer, Tt
LS Low sensitivity: 250 Ω–5 KΩ
St Standard sensitivity: 5 KΩ–100 KΩ
HS High sensitivity: 50 KΩ–1 MΩ
• A green LED indicates that the supply is
ON.
• A yellow LED indicates the state of the
output relay.
• A yellow LED indicates that timing is in
progress
RCCB

Residual Current Circuit Breaker

Number of Poles 2P ,4P

Rated voltage 230V,400V
Rated current –Variable
Rated Operating Current(mA) – 30mA to 300mA
MCB

Miniature Circuit Breaker

A circuit breaker is an automatically-operated electrical switch
designed to protect an electrical circuit from damage caused by
overload or short circuit
ELR

• Earth Leakage Relay

The Range will be set at 0.03A to 30A

Trip Time Delay Between 0 to 4.5 sec

Contactor

Category of Contactor
Identification of Contactor
Pressure Switch
XMPA12B2131

It will be operate at 1.3 to 12 Bar

Possible Differentiate between 0 to 1.7 Bar

Air, water (fresh water, sea water) from 0…+70°C

Rated operational characteristics I = 10 A,

V = 250 V AC
Pressure Transducers

• Transducer:
Any form of Energy is converted in
to Electrical form either in Voltage or
Current
If Voltage: 0-10Vdc
Current:4-20mA or 0-20mA
Pressure Transducer
It means the Pressure is converted in to
either in voltage or current is called
pressure Transducer
Normally we are using GEMS Transducer
Two wire connection
Pressure Range b/w 0 – 250PSI
Input Voltage :+24vdc
Output :4 – 20mA
Power Supply
Power Supplies

The input Voltage Range is 120V AC or 230V

AC
The Output Range 24vdc
PLC S7-200
S7-200 Hardware Configurations

Expansion Port

Programming Port Switch Settings

Free Port
• Types: DC/DC/DC
AC/DC/RELAY
DC/DC/RELAY
Expansion: up to 7 Expansion Module
• With 24 digital and 3 analog
inputs/outputs onboard

Programming Software S7-Microwin-32

S7-1200
 S7-1200 New PLC Hardware

Signal Board

Logic Module
Expansion module

Communication Module Status Indicator

• Programming Software S7-1200 TIA
Include one of the Signal Board
Up to 3 Communication Modules
Very Simple Communication Network
Up to 16 PID Blocks
Profibus-DP used up to 42 Drives connected in one
PLC using USS Protocol
Overview
• The power CPU
• With 24 digital and 3 analog
inputs/outputs onboard
• Expandable with up to 7 expansion
modules
LOGO
LOGO Program
Software features

The user-friendly software for creating

control programs for LD and FBD
Number of Inputs Max:24
Number of Outputs Max:16
Number of Analog Inputs:4
Number of Analog Outputs:2
Zelio Smart Relay
Zelio Control
Software Feature
16 text function blocks,
16 timers,
16 up/down counters,
1 fast counter,
16 analogue comparators,
8 clocks,
28 auxiliary relays,
8 counter comparators,
Programming Language LD and FBD
Maximum Number of Input and Outputs 26/14
HMI (Human Machine Interface)
Overview
• Touch Panel for operator control and monitoring of small
machines and plants
• Low-cost entry-level product in the category of touch
panels with graphics capability and all the basic
functions required for simple tasks
• Communication to the PLC through the integrated
interface over a point-to-point link
• Connection to the PLC over MPI or PROFIBUS DP
cable
• SIMATIC TP 177micro is the innovative successor to the
Touch Panels SIMATIC TP 070/TP 170micro
Application
• TP 177micro Touch Panels can be used wherever small
machines and systems are controlled and monitored
locally – in production, process and building automation
alike. They are used in all types of sectors and
applications.
• The TP 177micro has been designed specifically for use
with the SIMATIC S7-200. With fast response times.
• In our Application Pumps status Current Line Pressure
and flow values of the System And Alarm can be viewed
and acknowledge all the alarms
• The total system status will be monitored by using this
HMI
S7-1200 HMI
VFD

Variable Speed Drive

Operation of VFD
Supply Voltage :380-480V AC 3Ph
Rectifier :AC to DC
Inverter :DC to AC
Inverter Side IGBT
Output :PWM
Output Wave Form of VFD