Micro Machining processes

micrometer range
(1–999 μm)

Ultrasonic Machining
Abrasive water jet machining
Atomic force microscope
Magnetic abrasive Finishing
Magnetorheological Abrasive Flow Finishing
Micro plastic fibre
Electro Chemical Micro Machining
Photo chemical Micro Machining
Laser beam machine
Electron beam machine
Pressure-activated microsyringe
Electro Chemical spark Machining
Electro chemical grinding
Electro discharge grinding
Electrolytic In-Process Dressing
1.
a. AJMM
https://www.youtube.com/watch?v=VrlCH1FZSJM&t=156s

b. Abrasive water jet micro machining

https://www.youtube.com/watch?v=dmHv42wda9k&t=28s

c. Ultrasonic micro machining

https://www.youtube.com/watch?v=5w6szZtOg5w&t=34s
(1 a).

Materials like ceramics, glass, hard and super hard materials can be machined using Abrasive jet
machining.

AJMM is used for machining like cutting, drilling, and engraving of brittle materials. Holes up to 66 m
can be drilled without any special techniques

abrasive particle in water jet cutting are silicon carbide, aluminum oxide, sand, and garnet
 (1 C). Ultrasonic machining

Ultrasonic machining finds suitability

in machining of non-conductive, brittle
material such as glass, ceramics etc

USMM application is mainly used for punching and cutting, grooving, nesting, engraving, deburring of small
parts in batches, mold surface polishing, and grinding wheel dressing of various hard and brittle materials,
such as glass, quartz, ceramics, silicon, gems, jade
2.
a. Electric discharge micro machining

https://www.youtube.com/watch?v=kh4DSOtef4k
https://www.youtube.com/watch?v=L1D5DLWWMp8&t=35s

b. Electron Beam micro machining

https://www.youtube.com/watch?v=QuZ-qkthCCY

c. Laser Beam micro machining

https://www.youtube.com/watch?v=tTnXn498F90
(2A).
2 (a) Electron Beam Machining processes
 (2 C) LASER Beam Micro Machining
LBMM uses thermal energy to remove material from metallic or
nonmetallic surfaces. The high frequency of monochromatic light
will fall on the surface, thus heating, melting and vaporizing the
material due to the impinge of photons
3. Chemical machining process

https://www.youtube.com/watch?v=uCn7VoAkh6I&t=46s
3.
4. Electro Chemical Micro machining process

1. electro chemical machining process

https://www.youtube.com/watch?v=qP3D-Ev6Ukc&t=20s

https://www.youtube.com/watch?v=ZVieqf19y88&t=1s

https://www.youtube.com/watch?v=12-IOyuPJZo

2. Difference between chemical and electro chemical machining process

https://www.youtube.com/watch?v=aOPUzJeHk3k
4
Electro Chemical Micro machining process
Problems/Challenges in Micro machining
Thank you
LIGA is a German acronym that stands for Lithographie, Galvanik und Abformung, i.e. X-ray Lithography, Electroplating, and Molding
1. How a CPU is made

https://www.youtube.com/watch?v=qm67wbB5GmI

1.b. semiconductor manufacturing process

https://www.youtube.com/watch?v=Bu52CE55BN0&t=2s

2. Latest developments in high accuracy, micro manufacturing

https://www.youtube.com/watch?v=RNGVKXSdla8&t=3259s

3. Micro Milling: Principal, Tools, Application, Key Consideration, And Future Trend

https://proleantech.com/micro-milling/

4. Watch gear
https://www.youtube.com/watch?v=aKFBgZja06U&t=428s

5. LIGA
https://www.youtube.com/watch?v=CbN7h3o51Zo&t=3s

6. Watch screw making techniques

https://www.youtube.com/watch?v=_VixT_1qCXg&t=66s
Electro Discharge machine
Chemical vapor deposition
Electro chemical machine
Physical vapor deposition
Laser beam machine
LIGA - analogue to photolithography process used in
Ion Beam machine
PCB manufacture.
 Need of Micro Machining in Engineering industries

Micromachining allows engineers to create small, intricate parts.

These parts can then be used in experiments, recreating large-scale processes at a tiny scale.
3.
4.