Production Manpower, Method, Machine and Materials MANPOWER (physical work)/Mind Power (brain work)
1. General: Total supply of personnel available or engaged for a
specific job or task.
2. Economics: Total labor force of a nation, including both men and
women. *If there are more people than available jobs, it is called manpower surplus; *if available people are fewer than jobs, it is called manpower deficit. Manpower planning It is also known as human resources planning, and it is the process that management uses to determine the manner in which an organization should move from point A to point B, in terms of manpower. This happens via planning and development, and enables management to have the right kinds of employees in the right number in the right place at the right time. COMMON ISSUES FOR MANPOWER People issues fall into this area. Note that many people issues are really methods, machine, or material issues. Also note that “manpower”, being gender specific. #1 Compliance with Laws and Regulation. #6 Compensation. #2 Management Changes. #7 Understanding Benefits Packages #3 Leadership Development. #8 Recruiting Talented Employees #4 Workforce Training and Development. #9 Retaining Talented Employees #5 Adapting to Innovation. #10 Workplace Diversity Method (process)
The process to be followed in effectively
manufacturing or delivering a product or service. It is the day-to-day operations of a business. Internally, the process must abide with industry standards and policies (ex. ISO Certification). *The entrepreneur must set SOP’s. Certification Manufacturing of Goods - Manufacturing The process of translating raw materials into finished goods that are acceptable to the customer’s standards 3 Elements of Manufacturing: 1. Inputs- the materials or ingredients to be used in creating the product 2. Process- the transformation phase where inputs are processed by manpower and machines to come up with the final product. 3. Output- the final product of the process stage, which is intended to be sold to target customers Manufacturing Site- the manufacturing process will take place. Home-based- this option is the cheapest and highly flexible. Most start-ups do not have the capacity to establish a manufacturing site. Commercial space for rent- this advisable if the business really requires a commercial space for the processing of goods and if the home option is not viable anymore. It gives the entrepreneur a more specialized and suited manufacturing site than manufacturing at home. Commercial space purchase- this option requires the biggest amount of capital expenditure, but it also provides the entrepreneur substantial freedom and flexibility to design and run the commercial space. LOCATION For delivery of raw materials and finished goods, the transportation routes from manufacturing site should be efficient. It should be accessible to major types of transportation vehicles. It must operate in an environmental- friendly manner. INTERNAL LAYOUT/FLOOR PLAN Internal layout affects the efficiency of business operations. Each space should be maximized to save on manufacturing cost. *Product-based layout- facilities are prearranged according to the flow of the manufacturing operations. *Process-based layout- facilities are grouped according to their function. MANUFACTURING PROCESS FLOW A step by step guide of the employees and the manufacturing equipment. The objective of The Process flow is to ensure that the right inputs are properly used in production, that the process is performed according to the set standards, and that the acceptable outputs are produced. Material (includes raw material, consumables and information) Raw materials are materials or substances used in the primary production or manufacturing of goods. Raw materials are commodities that are bought and sold on commodities exchanges worldwide. Traders buy and sell raw materials in what is called the factor market because raw materials are factors of production as are labor and capital. Direct and Indirect Raw Materials
Raw materials are divided into two categories:
“direct and indirect” Direct raw materials are materials that companies directly use in the finished product, such as wood for a chair. Indirect raw materials are not part of the final product but are instead consumed as part of the production process, like a manufacturing facility's oils, cloths, and light bulbs. Companies may also classify raw materials as indirect if the total cost is immaterial. Raw materials are typically considered variable costs because the amount used depends on the quantity being produced. Machine (technology) *A machine (or mechanical device) is a mechanical structure that uses power to apply forces and control movement to perform an intended action. *Machines can be driven by animals and people, by natural forces such as wind and water, and by chemical, thermal, or electrical power, and include a system of mechanisms that shape the actuator input to achieve a specific application of output forces and movement. *It can also include computers and sensors that monitor performance and plan movement, often called mechanical systems. DEVELOPMENT OF 4M’S MOTHER NATURE Weather and other natural, uncontrollable events fall into this category. Environmental systems MEASUREMENTS Measurements include physical measurement, automatic sensor readings, and inspections. Note that there may be overlap with machines regarding the measuring devices.