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Automatio
n
Table of Contents
01 Current Situation Analysis 05 Implementation Plan
• Current Challenges Faced by Our • Timeline for Implementing
Company Automation in the Company
• Company’s Current Cost of • Automation Training Program for
Production Employees
• Per Product Cost Comparison with • Employee Training and Budget
Competitors Schedule
• Losses Incurred Due to lack of
Automation
18% 8% 6% 3%
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Company’s Current Cost of
Production
The purpose of this slide is to provide a glimpse of the variety of production expenses incurred in our company such as labor, raw material, operating, etc. Evaluation is made of such costs for different products.
Operating Expenses $6 $3 $7
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Per Product Cost Comparison with
Competitors
The purpose of this slide is to provide a glimpse of the product cost comparison between our company and the competitors to get an overview of the market.
Product 5 Add Text Here Add Text Here Add Text Here Add Text Here Add Text Here
Product 6 Add Text Here Add Text Here Add Text Here Add Text Here Add Text Here
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Losses Incurred Due to Lack of
Automation
The purpose of this slide is to provide a glimpse of losses incurred by our company in various quarters for three years simultaneously.
$300
$150m $182m
$128m
$39m $72m $66m
$4m $5m $17m $33m
$0
Even though the company saw its
-$99m -$80m -$97m -$98m -$105m revenue rise 153 percent on the
-$116m -$124m
-$170m same period last year to
-$300 $181.7 million, its losses nearly
quadrupled to $443 million
-$443m
Add Text Here
-$600
Add Text Here
Add Text Here
Add Text Here
-$900
Add Text Here
Add Text Here
Add Text Here
-$1200 Add Text Here
-$1200m
-$1500
Q3 2017 Q4 2017 Q1 2018 Q2 2018 Q3 2018 Q4 2018 Q1 2019 Q2 2019 Q3 2019 Q4 2019
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Table of Contents
01 Current Situation Analysis 05 Implementation Plan
• Current Challenges Faced by Our • Timeline for Implementing
Company Automation in the Company
• Company’s Current Cost of • Automation Training Program for
Production Employees
• Per Product Cost Comparison with • Employee Training and Budget
Competitors Schedule
• Losses Incurred Due to lack of
Automation
01 02 03 04 05
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Table of Contents
01 Current Situation Analysis 05 Implementation Plan
• Current Challenges Faced by Our • Timeline for Implementing
Company Automation in the Company
• Company’s Current Cost of • Automation Training Program for
Production Employees
• Per Product Cost Comparison with • Employee Training and Budget
Competitors Schedule
• Losses Incurred Due to lack of
Automation
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Simultaneous Operations
Strategy
The purpose of this slide is to provide a glimpse of the simultaneous operations strategy wherein all the operations are performed at one workstation, thus increases productivity.
0.7 units/hr
Welding Assembly
Drilling
Assembly
5 units/hr
0.7 units/hr
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Combined Operations
Strategy
The purpose of this slide is to provide a glimpse of combined operations strategy wherein one equipment will focus on different operations, thus reducing the need for separate machines.
Equipmen
Equipmen
Task 2- Task 5- Text
2
1
t
t
Assembly Here
Key Takeaways:
• Performs more than one operation at a given machine , thereby reducing the number of separate machines needed
• Setup time, material handling effort and non-operation time are reduced.
• Add Text Here
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Automation Techniques with its Impact on Job
Completion
The purpose of this slide is to provide a glimpse of the automation techniques with its solution and evaluating its impact on labor and cost after completing one job.
25% 12%
Task 2- Processing Usage of automated control valves
Labor Reduction Decrease in cost
Key Takeaways:
• Considering 3 tasks are performed to complete one round of a particular job
• Add Text Here
• Add Text Here
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Table of Contents
01 Current Situation Analysis 05 Implementation Plan
• Current Challenges Faced by Our • Timeline for Implementing
Company Automation in the Company
• Company’s Current Cost of • Automation Training Program for
Production Employees
• Per Product Cost Comparison with • Employee Training and Budget
Competitors Schedule
• Losses Incurred Due to lack of
Automation
Manufacturer’s Equipment
Price
Name Name
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Equipment Manufacturers and their Prices
2/2
The purpose of this slide is to compare various equipment manufacturers and evaluate the prices offered by them to our firm.
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Company Return on
Investment
This graph depicts the calculation of return on investment after automation based on sales, profit, cost, and time.
20%
900
800 ROI
700
Amount (in $ Millions)
600
500
400
300
200
100
0
50 100 150 200
Time (in Hours)
Sales Profit
Cost
Return (Benefit)
= ROI
Investment (Cost)
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Cost of Machinery
Installation
The purpose of this slide is to provide a glimpse of the installation cost of machinery which covers all quantifiable facets of a purchased asset, this is the original cost recorded on the balance sheet.
Particulars Amount
Fees $ 250
Tota $ xxxx
l
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Asset Cost
Analysis
The purpose of this slide is to provide a glimpse of the asset cost analysis to optimize the company’s asset management which covers costs of depreciation, service, operating, disposal etc.
Particulars Amount
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20
Calculation of Machinery
Depreciation
The purpose of this slide is to provide a glimpse of the machinery depreciation calculation for the next 5 years after automation covering book values, depreciation rate, expenses, accumulated depreciation etc.
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Table of Contents
01 Current Situation Analysis 05 Implementation Plan
• Current Challenges Faced by Our • Timeline for Implementing
Company Automation in the Company
• Company’s Current Cost of • Automation Training Program for
Production Employees
• Per Product Cost Comparison with • Employee Training and Budget
Competitors Schedule
• Losses Incurred Due to lack of
Automation
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Automation Training Programs for
Employees
The purpose of this slide is to provide a glimpse of the employee training programs in our company necessary to expand the knowledge base for automation.
Automation Automation
Automation
Architect from Beginners
Learning
to Advance
Path
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Employee Training and Budget
Schedule
The purpose of this slide is to provide complete information about the employee and the training program they are attending including the company’s budget for a particular program.
Type A- Blue Collar Worker Automation Learning Path In-house 07/12/19 4 Days Not Applicable
Type C- Add Text Here Automation Learning Path In-house 07/12/19 4 Days Not Applicable
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Table of Contents
01 Current Situation Analysis 05 Implementation Plan
• Current Challenges Faced by Our • Timeline for Implementing
Company Automation in the Company
• Company’s Current Cost of • Automation Training Program for
Production Employees
• Per Product Cost Comparison with • Employee Training and Budget
Competitors Schedule
• Losses Incurred Due to lack of
Automation
17% failures
are predicted which prevents unplanned
downtime
32% workers
can leave their workstations and find a manager
when they need assistance
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Smart Sensor
Solutions
The purpose of this slide is to provide a glimpse of smart sensor solutions such as multicolor packaging, dark objects detection etc. leads to time and cost-saving.
01 02 03 04
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Machine Safety
Solutions
The purpose of this slide is to provide a glimpse of machine safety solutions such as scalable control, flexible safety controller etc. used for safe and smooth operations.
01 52% of customers
are satisfied with this system due smart and scalable safety
control
02 22% Machines
uses safety light curtains which protects points of
operation
04 Add Text
Here
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29
Company’s Production Forecasting
This graph defines the growth of a company’s production after introducing automation in the company. The main focus is on loss, gain and net values for previous and forecast productivity.
5000
4400 4500
4200 4300
4000
Productivity in $ (in thousands)
3700
3100
3000
2200 2600
2400 2500
2000 2200 2300
2000
1800
1200
1500
1000 700
500 900
300
600
400
0
2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025
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Effect of Automation in Our
Company
This slide focuses on the impact analysis of automation on our company wherein we are focusing on our profits, production, technologies etc.
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31
Table of Contents
01 Current Situation Analysis 05 Implementation Plan
• Current Challenges Faced by Our • Timeline for Implementing
Company Automation in the Company
• Company’s Current Cost of • Automation Training Program for
Production Employees
• Per Product Cost Comparison with • Employee Training and Budget
Competitors Schedule
• Losses Incurred Due to lack of
Automation
16
40 6
12 20 3
8 0 0
4 Q1 2018 Q2 2018 Q3 2018 Q4 2018 Q1 2019 Q2 2019
0
Q2,2018 Q3,2018 Q4,2018 Q1,2019 Q2,2019
Voluntary Involuntary Performance Based Differential 1.6 -3.6%
(Percentage for Period)
Internal Movement
(Percentage for Period)
13% =
Training Hour Per FTE
(Percentage Rate) 4.8 +1.5%
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Automation Technology Icons
Slide
34
Additional
01 Slides 08
02 09
03 10
04 11
05 12
06 13
07 14
35
Business Automation
Roadmap
Text Text Here
Here This slide is 100% editable. Adapt it to
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your needs and capture your attention.
audience's attention.
Text
Here 2018
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audience's attention.
36
30 60 90 Days
Plan
Text Here
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your needs and capture your audience's
attention.
37
Monthly Timeline with Task
Name
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Task Task
Name Name
Task Task
Name Name
Task Task
Name Name
Task Task
Name Name
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How does Automation Ensure Product
Quality?
To deliver accurate designs and specifications to meet client
Design and Specification standards and requirements
98%
Accurate
Usage of highly accurate laser
C cutting machines
o
m
Spot p
welding, u
spray t
painting etc. Robot manipulates a tool to perform a
eRobot for processing operations
process on the work part.
r
C
o
n
On tAssembly and Quality Control Automation will fasten the work and will be
done in accurately on time
time r
o
l
l
e
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d
Machinery Process Control and Optimization
Solution
Demand forecasting, raw material and product
5. Planning and Scheduling planning, supply chain management
Process
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How Plant Operations can be
Controlled?
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How Does Automation Impact the
Business?
Changes
/ Equipment 1 Equipment 2 Equipment 3 Equipment 4 Equipment 5 Equipment 6
Impact
Efficiency 3 1 2
Productivity
Accuracy
Progress
Tracking 3 2 3
Flexibility
Collaboration
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Cost Benefit
Analysis
Quantitative
Year Year Year Tota
Analysis
1 2 3 l
Non-recurring costs
hardware $ -
servers $ -
desktop $ -
Telecommunication equipment $ -
Procurement $ -
Contract negotiations $ -
Labour $ -
Infrastructure $ -
development $ -
Management $ -
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Automation Maturity Model and Transformation
Journey
Level 1 Level 2 Level 3 Level 4 Level 5
Reactive
Initiate and imitate
Anticipates
Learns Imitates Human
Intelligence Human Action & Intelligence
Predicts
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Integration of Operation
Strategy
Processing Assembly Material Handling
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Job Shop Strategy to Increase
Flexibility
Shop
Equipment 1
Job 1 Equipment 3
Equipment 2 Job 2
Job 2 Job 1
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Real Time Inspection
Strategy
Manufacturing Inspection
process
Incoming Output
units
workparts
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Computer-Integrated Manufacturing (CIM)
Strategy
Market, Strategies
Strategic
Plan
Projects
Simulation,
Customer Orders Validation
Production Plan
Results,
Performance Simulation
Request for Estimates Costs,
Planning Capabilities
Proposals
Computer
Based
Technical Data
Calculation of Database
Design Material
Requirements
What and
Quality What and When?
How? Monitoring When?
Performance Purchases
Production Products
System
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