DESIGN AND CONSTRUCTION OF RIVER INTAKE – RAW

WATER PUMPS AND WATER TREATMENT WORKS,

RESERVOIRS AND PUMPING STATION IN LERIBE DISTRICT

SCADA SCOPE OF WORK

Nov 2023
 CONTENT OF PRESENTATION
2
 Instrumentation and Automation
Need for SCADA system

“If One can’t measures, One can’t MANAGE”

Sustainable Water Reduction in Value Added
Supply Losses Services
 Apparent Losses Data & Fact driven
 Monitoring  Real Losses  Decision making
 NRW Identification system
 Control  Energy Saving
 Bulk Water Metering Customer Satisfaction
 Data Collection  Pressure metering  Predictive
 Level Measurement Asset Monitoring
 Observe, Analysing Maintenance
 Leak Detection by
Trending & Recording Pressure & Flow  Water Balance in
Profiling
 Dissemination  Electrical Parameter Trunk Main

 Data Analysis  Replacement of old  Visual Display of

Pumps, Motors & MCC KPI : Key
Assets Performance Indicator
NRW : Non Revenue
 Load Balancing
Water
 INSTRUMENTATION & AUTOMATION
 Proposed System Architecture 4
 First level shall consist of primary sensors such as flow, pressure, temperature, level, vibration sensors, water quality
Analysers & power parameters. These field instruments will acquire plant information and will communicate the
information to the next level of information processing system via hard wired Ethernet & Modbus protocol

 Second level shall consist of PLC hardware-based control system. This system will be programmed to execute
functions like generating data from plant parameters. It will also cater local PLC Panels also like Chlorination plant,
Dosing system, RIO Panels of Filter Beds, Pump House etc. The data from first level system will be acquired by this
system

 Third level will communication, where communication will be stablished to next level of system i. e. In WTW Ring
network of FO/ Ethernet will be preferred. For Remote sites Ethernet/Modbus based Radio communication will be
adopted. For Locations to central monitoring Station Radio communication or GPRS (based on feasibility) based
reliable communication media based on telemetry system, may be adopted.

 Forth level will be web based SCADA system at Zone2 & Zone 3 with analytics for customizes reporting at new
WTW, which will have redundant Server, 2 OS, 3 WS & 1 ES , Video wall 4x2 ,UPS. And this data will be transferred
to Central Servers at Maseru. 3000 Tags will also be provisioned for Metolong WTW, & 3 nos other sites under
WASCO.

Cyber security provisions & Mobile Application based monitoring..

 Pump efficiency calculations, Business Analytical & Customized reports & KPI.
SCOPE :INSTRUMENTATION & AUTOMATION

Intake

Rising Main

WTW

Z2PS1 Z2PS2
Rising Main
Rising Main
Z2R1 Z2R2

Outlet of Reservoirs
INSTRUMENTATION & AUTOMATION
 INSTRUMENTATION & AUTOMATION
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Scope of Works at Intake & Raising Main

 Measurement & Control of Motors, Electrical Actuated Smart Valves, Flow Switches, Water Quality, Level,
Pressure & (Inlet & Outlet) Flow at Intake, Hlotse of raw water flow quantity at Aeration fountain
 Access Control & CCTV

 PLC Panel with Radio Communication (GPRS) to CCRs, with Local/Remote facility.

 SCADA Panel with HMI for Local Control.

 UPS for 30 Min Back up.

 Earthing

 Cables & Cable Trays

Scope of Works at WTP
1. Measurement of Inlet Pressure & Flow
2. Measurement of Turbidity, pH, Conductivity of raw water.
3. Control of dosing pumps & Level Switches/Level Sensors on Chemical Tanks.
4. Flash Mixer operation
5. Flocculator operation
6. Backwash of filter bed 6 Nos
7. Blower House Control
8. Dosing Plant Local PLC Integration
9. Chlorination Plant Local PLC Integration
10. Measurement of flow, turbidity, pH, and residual chorine of pure water.
11. Control and monitor of all valves, levels, dosing equipment etc.
12. Pure water pump (Z2PS1 & Z2PS2), Back Wash Pumps & Services Water Pumps
13. operation with monitoring of all electrical parameters.
14. Pressure & Flow meters at each Outlet of Pumping Stations
15. DG Set on/off status
16. Sub Station automation & Electrical Parameters, i.e. Breaker on/off, Energy meters.
17. UPS
18. Earthing
19. Control Room ( Separate sheet for details)
20. Cable & Cable Trays
21. CCTV & Access Control
Scope of Works at Reservoirs (Khanyane & Haesimo)
1. Measurement & Control of Inlet Actuated Valve, Pressure & Flow Meter
2. Level Measurements,
3. At Each outlet Altitude Valve, Pressure Tx & Flow Meters.
4. CCTV
5. Micro PLC Panel with HMI
6. Communication System
7. UPS
8. Earthling
 INSTRUMENTATION & AUTOMATION
11
Functional Requirements of Monitoring & SCADA System

 To provide continuous real time data monitoring, recording and control from control
room of all Raw Water & Pure water pumping stations.

 Status of pumps (running / stopped) at raw / pure water pumps.

 To create & display mathematical model for water Balance flow and efficiency
computation for individual pump at each pumping station along with kWh/ ML
Benchmark for each pumping station.

 Monitoring of utilization of all major assets of the plant

 Monitoring of WTP parameters of flow, pressure, level, water pH, water turbidity,
residual chlorine etc. at each WTP location.
 INSTRUMENTATION & AUTOMATION
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 Monitoring and control of parameters of flow, pressure, sump level and energy parameters like
kWh consumption, voltage, current, power factor etc. at each Water Treatment Plant & Pump
location.

 To provide alerts, in case of emergency, to the appropriate authorities to quickly initiate actions
for disaster management.

 Sending alarm SMS messages from central server at Maseru, Zone 2 & 3 to WASCO engineers
to connect them with the system on 24x7 basis.

 Storage of process data and generation of log reports, water & power audit reports.

 Status of the flow meters installed at various locations.

 Cyber security measures vulnerability, Identification, Threats & Mitigation aspects.

INSTRUMENTATION & AUTOMATION_ PLC PANELS 13

S.No. PLC Panels with Ethernet/Modbus/Radio/GPRS Communication Remarks

1 Raw Water Pump House New & Water Analyzer
2 Dosing Caustic
3 Inlet Flow & Water Analyzers
4 DOSING SYSTEMS
5 FLASH MIIXER & FLOCCULATOR
6 CLARIFIERS & Desulging System & Water Analyzer
7 FILTER BED 1-6 ( Each Two FB has one Operator Panels)
8 AIR BLOWER
9 TW TANK, Water Analyzers & Clear water Pump Station
10 CHLORINATION PLANT ONLY SIGNALS
CLEAR WATER PUMPS STATIONS, BACK WASH &
11 SERVICE WATER
 INSTRUMENTATION & AUTOMATION
CONTD… 14
 Instrumentation List
Type of
S. Nr. Service No. Instrument Function
Instrument
I. Flow Measurement
Flow measurement at Indication and recording of flow rates
i Electromagnetic
the inlet and totalization of flow.
Flow measurement Indication and recording of flow rates
ii. Electromagnetic
after Flash Mixer and totalization of flow.
Flow measurement of Indication and recording of flow rates
iii. Electromagnetic
filter wash water and totalization of flow.
Flow measurement at Indication and recording of flow rates
iv. Electromagnetic
outlet of clarifier and totalization of flow.

Flow measurement at Indication and recording of flow rates

v. Electromagnetic
Sludge outlet of clarifier and totalization of flow.

Flow measurement at Indication and recording of flow rates

vi. Electromagnetic
outlet of Filter and totalization of flow.
Flow measurement at
Indication and recording of flow rates
vii. outlet of Treated Water Electromagnetic
and totalization of flow.
Tank
 INSTRUMENTATION & AUTOMATION
CONTD… 15
Type of
S. Nr. Service No. Instrument Function
Instrument
II. Level Measurement
Monitoring of water level, continuous
Water level in inlet
i. Radar/Ultrasonic measurement trending of data and
channel
initiation of alarms
Monitoring of water level continuous
ii. Water level in Clarifier Radar/Ultrasonic measurement, trending of data and
initiation of alarms
Monitoring of water level continuous
iii. Water level in CCT Radar/Ultrasonic
measurement and alarm
Water level in treated Monitoring of water level continuous
iv. Radar/Ultrasonic
water tank measurement and alarm
Monitoring of water level continuous
Water level in filter
v. Radar/Ultrasonic measurement trending of data and
water channel
intimation of alarm
Monitoring of water level continuous
vii. Level in Dosing tank Radar/Ultrasonic measurement trending of data and
intimation of alarm
INSTRUMENTATION & AUTOMATION CONTD… 16

Type of
S. Nr. Service No. Instrument Function
Instrument

Head loss Monitoring of water level continuous

viii. measurement across Radar/Radar measurement trending of data and
filter bed intimation of alarm
INSTRUMENTATION & AUTOMATION CONTD… 17

S. Nr. Service No. Type of Instrument Instrument Function

III. Pressure Measurement
Pressure management
system consisting of
Pressure in BW water Pressure monitoring and generating
i. pressure transmitter and
Pumps an alarm
panel mounted indicator
system
IV. Water Parameter
Fe of raw water, Continuous monitoring of Fe and
i. Fe Analyzer
settled water generating alarm. Trending of data
pH of raw water, Continuous monitoring of pH and
ii. pH meter
settled water generating alarm. Trending of data
Continuous monitoring of turbidity
Turbidity of raw water,
iii. Turbidity meter and generating alarm. Trending of
settled water
data
Continuous monitoring of residual
Chlorine residual in Residual chlorine
iv. chlorine and generating alarm.
settled water analyser
Trending of data
INSTRUMENTATION & AUTOMATION CONTD… 18

S. Nr. Service No. Type of Instrument Instrument Function

V. Automation

PLC based instrument Monitoring, controlling, operation

a) Filter bed 1
control panel automatically, semi automatically

PLC based instrument Monitoring, controlling, operation

b) Sedimentation Tank 1
control panel automatically, semi automatically

PLC based instrument Monitoring, controlling, operation

c) Chemical dosing 1
control panel automatically, semi automatically

PLC based instrument Monitoring, controlling, operation

d) Chlorination 1
control panel automatically, semi automatically

• Redundant Servers
• Mobile Application- How Many
• Remote Server – 2 Nos
• Web Based Server asked.
 INSTRUMENTATION & AUTOMATION CONTD… 19
A. Specifications, FDS & Commissioning Sheets to be prepared
1. Flow meters (EMF)
2. Radar/Ultrasonic Level
3. Pressure Transmitter
4. Smart Actuators
5. Altitude Valves at outlet of reservoirs.
6. Temperature ( 250Kw & Above motors)
7. Vibration ( 250Kw & Above motors)
8. Chlorine Analysers
9. Turbidity Analyzer
10. PH Analyzer
11. Fe Analyzer
12. Micro PLC/RTU
13. PLC for WTW & PS
14. Redundant Server
15. SCADA
16. UPS
17. 2 OS, 3 WS, 1 ES & 8 Screen Video Wall (Size not mentioned)
18. RTU Panel for Radio Communication
19. Make List
INSTRUMENTATION & AUTOMATION CONTD… 20

A. SCADA REPORTING AND ALARM HANDLING REQUIREMENTS

B. SYSTEM ARCHITECTURE
C. TYPICAL COMMUNICATION ARCHITECTURE
D. TYPICAL HMI SCREENS DETAILS
E. TYPICAL Tel Tags and IO Trending ISA 5.1
F. DRAWINGS ISO 14617
INSTRUMENTATION & AUTOMATION_BID DOCUMENTS
21
Typical Photos

A. HMI different pages

B. Photos of Server rack, server & UPS
C. SCADA Screens
D. Customized Reports & Alarms
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THANK YOU