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TO

62nd ELECTRICAL STANDARDS COMMITTEE

MEETING

10th & 11th May 2018


Ernakulam, Southern Railway
NEW ITEM NO. : 403A
SUBJECT : Diesel to Electric loco conversion.
GROUP : Elect.(TRS)
PROPOSED BY : Railway Board

Note of Railway Board:

•Conversion of Diesel to Electric loco by maintaining the same


bogie have been planned.

•These locos are planned to work as MU’s on Indian Railways.

•ESC to deliberate on policy decisions regarding homing,


maintenance and operation or any other issue arising out of
above.

Item403A-Diesel-Electric-Cont.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
Diesel to Electric loco conversion

RDSO’s NOTE:

Alco diesel locomotives to electric locomotives:

•RDSO, CLW & DLW have jointly worked on conversion of


WDG3A loco to twin Co-Co 10,000 HP electric loco classified.

•The work of weight balancing & FEA analysis of under frame


have been completed by RDSO.

•The layout of prototype locomotive has been finalized.

Item403A-Diesel-Electric-Cont.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
Diesel to Electric loco conversion

General Arrangement of WDG3A


Item403A-Diesel-Electric-Cont.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
Diesel to Electric loco conversion
Speed-Torque characteristic:
Speed Vs Tractive Effort of Twin Co-Co
(10000 HP) Converted Electric locomotive
1. Adhesion = 86 t/246 t = 35%
2. Total Twin Rail HP = 10000 HP
3. Load: 58 BOXN (CC+8+2t) = 5294 T

WAGC3 (10000 hp)

Item403A-Diesel-Electric-Cont.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
Diesel to Electric loco conversion

 In this conversion process TM capacity has been fully


utilized resulting in horse power of 10,000 HP in twin Co-
Co combination.

 Conversion work completed in DLW.

 Oscillation trial in BE-MB-SRE section of Northern Railway


is in progress.

HHP diesel locomotive to electric loco:


Similar conversion of HHP diesel loco WDG4 to twin Co-Co
electric locos (12000 HP) is also in progress.

Item 403A-Diesel-Electric-Cont.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
Diesel to Electric loco conversion

Proposed Layout

Proposed Layout
Item 403A-Diesel-Electric.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
Diesel to Electric loco conversion
TE-Speed Curve

Group may further deliberate.

Item403A-Diesel-Electric-Cont.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
NEW ITEM NO. : 403
SUBJECT : Dual Mode Shunting Locomotive.
GROUP : Elect.(TRS)
PROPOSED BY : Railway Board

Note of Railway Board:

•Eastern Railway has modified one Motor Coach to work as


battery cum 25 kV shunting engine.

•RDSO has prepared Specification no.


RDSO/2017/EL/SPEC/0136 (Rev. ‘0’) for Dual Mode Shunting
Loco (DMSL).

•Development of DMSL is the need in view of increased


electrification.

Item 403 DMSL-Cont.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Dual Mode Shunting Loco

RDSO’s NOTE:

• At present, Diesel locomotives are being used as shunting


locos.

• Dual power technology Electric Shunter can provide an


alternative to existing Shunting locomotives, leading to
more efficient & pollution free shunting services.

• The dual-mode Shunting Locomotive is basically an electric


locomotive to operate from 25 kV AC OHE supply as well as
Li-Ion Battery set, where yards are not fully electrified.

Item 403 DMSL-Cont.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Dual Mode Shunting Loco
Proposed Power Circuit

RESEARCH DESIGNS AND STANDARDS ORGANISATION


Dual Mode Shunting Loco
Integrated Converter

Item 404 DMSL-Cont.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Dual Mode Shunting Loco

• Meetings were convened at CLW with prospective


vendors to discuss the development of DMSL.

• Vendors have expressed willingness to develop the


DMSL.

• CLW is in the process of floating tender.

Group may further deliberate.

Item 403 DMSL.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
NEW ITEM NO. : 404
SUBJECT : Push-Pull operation for Electric
Locomotive.
GROUP : Elect.(TRS)
PROPOSED BY : Railway Board
RDSO’s NOTE:
• Trains with WAP5 locomotives in push-pull formation will
lead to increased average speed of the train.

• Control signal for MU formation in three phase locomotives


is based on Frequency Shift Keying (FSK)

 149 kHz – For “0” Logic


 179 kHz – For “1” Logic

• For this purpose 13 core cables throughout the rake would


be required.

Item 404 Push Pull Operation-Cont.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Push Pull Operation of 3-phase loco
Modification Required in Loco Software:
• To negotiate the neutral section smoothly by both the
locomotives, a Time delay logic introduced in VCU software
for operation of VCB of slave locomotive.

Modification Required in locomotives wiring:

• For MU, slave locomotive needs to be charged first and after


it reaches node no. 503, the BL key is taken out and then
master locomotive is charged.

• This activity is required to be completed within 10 minutes.

• For this purpose, the BL key of slave locomotive shall be


duplicated in the master locomotive.

Item 404 Push Pull Operation-Cont.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Push Pull Operation of 3-phase loco
• Considering the above the total cores required shall be as
below:

 3 wires for MU
 6 wires for BL key duplication
 2 wires for LED indication signal

Result of Simulation study:


• A simulation has also been done for running 16 coach train
with 2 WAP5 and 2 WAP7 locos in push pull mode in NDLS-
BCT section by actually taking into 118 PSR distributed in
the section. Results are given in table1 and table2.

Item 404 Push Pull Operation-Cont.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Push Pull Operation of 3-phase loco
Without Considering Speed Considering Permanent Speed
Restrictions
Restrictions (PSR)
Train Total SEC with Regen. Total SEC with Regen.
Compositi Time Regen. Energy as Time Regen. Energy as
on in (KWH/1000 % of in (KWH/1000 % of Total
Minutes GTKM) Total Minutes GTKM) energy
energy Consumed
Consume
d
1 WAP5
+ 16 ICF
Coach 689.671 19.455 3.79% 837.002 18.915 15.81%
2 WAP5
+ 16 ICF
Coach 679.001 23.268 3.29% 807.593 23.254 15.63%
1 WAP7
+ 16 ICF
Coach 684.817 18.966 3.98% 825.615 18.583 16.65%
2 WAP7
+ 16 ICF
Coach 676.417 22.044 3.55% 801.14 22.149 16.59%
Table 1
Item 404 Push Pull Operation-Cont.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
Push Pull Operation of 3-phase loco
Time Saved
Locomotive (in Time Saved (in minutes)
minutes)
Without With PSR With TSR Total
PSR
With 2 WAP5 10.7 29.4 28.5 57.9
in comparison
to single WAP5
With 2 WAP7 8.4 24.5 25.6 50.1
in comparison
to single WAP7
With 2 WAP5 2.6 6.5 4.1 10.6
in comparison
to single 2
WAP7
Table 2
• Speed certificate for conducting COCR trials have been
issued by RDSO.

Group may further deliberate.

Item 404 Push Pull Operation.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
NEW ITEM NO. : 405
SUBJECT : Indigenous development of Radio
equipment for Distributed Power Wireless
Control System (DPWCS).
GROUP : Elect.(TRS)
PROPOSED BY : RDSO & SCR

RDSO’s NOTE:

DPWCS Architecture
Item 405-DPWCS-Contd.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
Radio equipment for DPWCS
• OEMs of DPWCS are using different Radio Equipment leading
to problem in Interoperability among different makes of
DPWCS.

RACOM radio modem Summation Research Institute.


SATEL radio modem

Item 405-DPWCS-Contd.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
Radio equipment for DPWCS
• Common RF devices in DPWCS will help to achieve following
objectives.

 Interoperability among various make of DPWCS.

 Common communication protocol.

 Simplifying the requirements for obtaining an operator’s


license for radios from Wireless Planning & Co-ordination
(WPC).

• Some of the authorized agencies for supplying radio


equipment are also the one of the OEMs for DPWCS.

• M/s BEL has confirmed for development of indigenous radio


equipment for DPWCS.

Group may further deliberate.

Item 405-DPWCS.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
NEW ITEM NO. : 406
SUBJECT : a) Pan India maintenance schedule (IA, IB
and IC only) for Electric Locomotives.
b) All Electric Locos to be attended in the
nearest Electric Loco Sheds for attending
all defects not involving lifting and also
for attending schedule maintenance of IT,
RDSO’s NOTE: IA and IB.
GROUP : Elect.(TRS)
PROPOSED BY : SCR

NOTE of SCR:

• Using “SLAM” software developed by CRIS, any shed can


access the history of loco equipment and maintenance
records of home shed.

Item 406-Pan India-Cont.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Pan India maintenance schedule

• This should facilitate taking up the emergency un-scheduled


maintenance (not involving lifting) and also maintenance
schedules in the nearest Electric Loco Sheds.

• This will help in increasing the availability of loco for traffic


use by improving outage.

RDSO’s NOTE:
Some advantages of this concept are as under:

Dead loco movement will be minimized.

Overdue running of locomotives will be reduced.

Loco availability will improve.

Item 406-Pan India- Cont.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Pan India maintenance schedule

However, it has following constraints which may be hindrance


to achieve these objectives:

A large number of variants of inventory will be needed.

Training of staff will be required for all type of


loco/equipments, which may be difficult to achieve.

Unequal distribution of inspection works, as sheds at


terminal stations will get more locos than the others.

Group may further deliberate.

Item 406-Pan India.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
NEW ITEM NO. : 407
SUBJECT : Provision of EP Assist Brake System in
Electric Locomotives.
GROUP : Elect.(TRS)
PROPOSED BY : RDSO

RDSO’s Note:

• The EP Assist brake system components and functionalities


are as per UIC 541-5.

• EP Assist brake system minimizes the response time and


simultaneous braking from the first to the last vehicle.

• A UIC cable runs through the whole train which transmits the
electrical signals for brake application & release as well as
monitor the continuity.

Item 407-EP Assist locos-Cont.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
EP Assist Brake System

• Every vehicle is equipped with two solenoid valves one for


venting and the other one for filling of the brake pipe.

• The electric signals are generated as per the positions of


Driver brake valve (A9).

• The EP Assist brake is an overlay to the pneumatic brake


system. The distributor valve function in coaches and brake
system in loco are not influenced.

• If EP Assist system fails, train can work without EP assist


features as normal existing brake system.

Item 407-EP Assist locos-Cont.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
EP Assist Brake System

Signal generation Signal transmission Reaction in vehicles

EP – control line (Electrical) FP


DBV ERP
II EP
P control
BP-Relay II
P unit Application Release EP
BPP EP Valve Valve

BP (Pneumatic)
Distributor Valve

Brake Cylinder

Item 407-EP Assist locos-Cont.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
EP Assist Brake System

Layout of EP Assist components in coaches


TEST BOX

UIC Plug
UIC Socket

UIC Dummy EP Braking ( SM) +110 V SM Application


1 1
Socket Return (0 V ) EP Return
2
EP release (+110 V ) 2Junction Box EP Release
3 3
EP application (+110 V) EP Application
4 4

UIC Dummy
Socket
FP

Application Release EP UIC Plug


UIC Socket
EP Valve Valve

TEST BOX B
P
Distributor Valve

│29 RESEARCH DESIGNS AND STANDARDS ORGANISATION Brake Cylinder


EP Assist Brake System
• It is expected to reduce braking distances of long train
formations (24-26 coaches) by about 15%.
• Achieves uniform deceleration in complete train that helps to
improve riding comfort by reducing the inter vehicular
coupler forces.
• The design permits retro fitment of the equipments in
existing three phase loco.
• RDSO has already issued specification of EP Assist brake
system vide specification no. RDSO/2018/EL/0138, Rev. ‘0’
dated April’ 2018.

• Railway Board has given approval for provision in 20 locos on


trial basis.
Group may further deliberate.

Item 407-EP Assist locos-Cont.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
NEW ITEM NO. : 408
SUBJECT : Hosting of Remote Diagnostic System (RDS)
and GPS data of Electric locomotive on
Railtel portal along with failure portal
developed by RDSO.
GROUP : Elect.(TRS)
PROPOSED BY : RDSO
RDSO’s NOTE:
• RDSO had developed online portal
(http://elpm.ggn.rcil.gov.in) for reporting and analyzing
failures of electric locomotive with the help of Railtel.

• At present the data of RDS for three phase loco and of MPCS
V3 for conventional loco are on private servers of the
vendors, who are supplying the equipment.

Item 408-Remote Diagn. System-Cont.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
RDSO Portal on Railtel Server

• It was earlier proposed to host the RDS/MPCS V3 data on


CRIS server as a part of Software for Loco Assets
Management (SLAM) project by CRIS.

• CRIS informed that this work cannot be done as a part of


SLAM.

• RDS data may be hosted on failure portal server and Railtel


may be advised to take up this work.

Group may further deliberate.

Item 408-Railtel Portal.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
NEW ITEM NO. : 409
SUBJECT : Creation of a centre of excellence for
technical know-how and guidance on 3-
phase locos.
GROUP : Elect.(TRS)
PROPOSED BY : NR

Note of proposing Railway:

•In order to groom young officers there is need to have a


centre of excellence for technical know-how and guidance on
3-phase locos, which can guide them on circuitry and trouble-
shooting issues on stumbling blocks so that the younger
generation is kept motivated and they learn faster and remain
effective.

Item 409-centre of excellence-Contd.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Creation of a centre of excellence
RDSO’s NOTE:
• Centre of Excellence, CLW (Costing Rs. 63 Crores) consists of
following facilities:

 Simulation and Evaluation of Suspension/Bogie & Traction


System.

 Software development Lab.

 Laboratory for Development and evaluation of Power


Electronics Applications/Insulation material.

 Electric loco modeling, virtual modeling and simulation.

• Training may be conducted at various leading loco


manufacturer’s design centres also.

Group may further deliberate.

Item 409-Centre of excellence.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
NEW ITEM NO. : 410
SUBJECT : On-board Surveillance and Data Recorder
(OSDR) for Electric Locomotives.
GROUP : Elect.(TRS)
PROPOSED BY : CLW

CLW’s NOTE:
• Nowadays, locomotives have three different systems for
recording operational data, video and voice.

 Remote monitoring system collects and sends critical


locomotive parameters to a remote server.

 Energy cum speed monitoring system records energy and


speed parameters and store them in an on board device.

 Crew voice and video recording system records the


video/audio of inside of cab, track and OHE.

Item 410-OSDR-Contd.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
OSDR for Electric Locomotives

• Worldwide on-board driving data recorder or event recorder


is used for recording train operation parameter with
followings.

 Camera, Microphone & Network Video Recorder (NVR) with


GSM/WiFi/GPS Module.

 Radio Antenna, Crash Protected Memory & Display Unit.

 Pulse generator/Speed sensor and Axle box temperature


sensors etc. are used.

Item 410-OSDR-Contd.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
OSDR for Electric Locomotives

RDSO’s NOTE:

Provision for followings already exists:

Remote Diagnostic System (RDS):


Where all the relevant data is sent to remote server from loco
for condition monitoring and needful action. All the signals,
which are on MVB like speed, temperature, pressure, voltage
and current etc. are available and can be sent to remote servers
for needful.

Crew Voice & Video Recording System (CVVRS):


In this system, facilities for video recording in cab, roof and
front of the locomotive is available for needful action.

Group may further deliberate.

Item 410-OSDR.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
NEW ITEM NO. : 411
SUBJECT : Up-gradation of existing OHE from 160 kmph
to 200 kmph.
GROUP : RE
PROPOSED BY : Railway Board
RDSO’s NOTE:

• Based on the two studies, one by JICA and other by D2


Engineering, a technical specification for running of trains at
200 kmph was prepared & sent to UTHS Directorate in
October’2017. UTHS directorate submitted the final report to
Railway Board in November’2017 for approval.

Item 411-Upgradation of existing OHE-Contd.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Up-gradation of existing OHE
• RDSO has been directed for simulation studies of OHE/PSI
for 160/200 kmph for various types of rolling stocks
including train sets in Delhi-Mumbai and Delhi-Howrah
sections.

• Recommendations of JICA/D2E report shall also be examined


during simulation and any modification in the existing system
shall be advised.

• Finalization of assumptions and deliverables in consultations


with Railway Board- 25.05 2018.

• Sanction of work/estimate- 15.07.2018.

• Preparation of bid documents- 25.06.2018.

• Tender invitation/opening- 27.07.2018.

• Award of contract/completion- 31.08.2018/31.12.2018.

Item 411-Upgradation of existing OHE.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
NEW ITEM NO. : 412
SUBJECT : Reduction in the cost of RE work.
GROUP : RE
PROPOSED BY : Railway Board
Note of proposing Railway:

•Presently steel items like mast/portal, isolators, insulators


and bracket etc. are purchased from CORE approved sources.

•It is proposed to purchase it from open market as per Railway


specification.

RDSO’s NOTE:
• Purchase from open market will mean discontinuing the
practice of CORE approving such vendors.

• For procurement, conditions of open tender shall apply for


financial requirements.
Item 412-Reduction-Contd.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
Reduction in the cost of RE work

• For this, CORE need to spell out the requirement of eligibility


criteria, Factory STR, warranty, Post–supply Failure & QAP
etc.

• STR verification & Type testing will be necessary at the


factory of the firm’s Factory receiving orders through open
tender. Agency for the same is required to be identified.

Group may further deliberate.

Item 412-Reduction.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
NEW ITEM NO. : 413
SUBJECT : Low cost OHE Design.
GROUP : RE
PROPOSED BY : Railway Board
RDSO’s NOTE:

• Following cost cutting measures were taken by RDSO.

 Horizontal distance of existing power line crossing


conductor which was earlier H+2.135 meter in IRSOD have
now been revised to 3 meters. It will avoid replacement of
many power line crossing towers and conductor at huge
cost.

 Buried foundation design has been issued for yards. It will


reduce the cases of shifting of track or provision of portal,
where track separation is less in the yard. It will save huge
cost.
Item 413-Low cost OHE design-Contd.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
Low cost OHE Design

 Cylindrical foundation designs have been issued and


foundations are under testing. It is expected that it will
expedite the electrification.

• Following cost cutting measures were advised to Railway


Board and Railway Board has issued guidelines:

 Power Supply: Traction Sub-station having two numbers


of 13.5 MVA Traction Transformers (one used as
standby) with associate switch gear as on the capacity. In
case, released transformers are to be employed,

it is imperative to have them overhauled based on


condition-monitoring parameters of transformers before
pressing into service, in order to ensure reliability, despite
the redundancy.

Item 413-Low cost OHE design-Contd.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Low cost OHE Design

 Spacing of the TSS shall be 100 km. This will reduce the
cost of the project to a substantial extent and in the event
of a future increase in traffic, the FP can be installed at a
spacing of 50 km.

 Protection: With a longer section to be catered, the


settings of Distance Relay (kept normally at 200%) shall
have to be reduced to 150%. Also, the delta-I relay will
also have to be set to 1 A in place of existing 2 A setting,
for the zone to come under protection regime.

In case of extended feed situation, the constraint of high


resistance fault not clearing will be a major concern. The
counter-measure to be taken is to have the
earthing/bonding strictly in accordance with Code of
practice for Earthing (No. II, Vol. II part II ACTM and
latest RDSO guidelines issued.
Item 413-Low cost OHE design-Contd.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
Low cost OHE Design

 OHE: The conventional OHE system, with Cd-Cu Catenary


of 65 sq mm and HDGC Contact Wire of 107 sq mm can be
adopted. The OHE shall be conventional, keeping the
spans in line with relevant wind zone area in which this
route will lie.

 Insulators: They shall be either Porcelain or Composite,


depending on the pollution of the area in which route lies.

Item 413-Low cost OHE design-Contd.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Low cost OHE Design
• Additional cost cutting measure now being recommended:

These cost cutting measures are advised with a view that


these can be strengthened subsequent to electrification as
and when maintenance organization need these.

 Number of SSP can be reduced. Its effect will be larger


section will be affected in case of failure and larger section
power block will be required for maintenance.

 Number of IMs & IOLs can be reduced and number of


UIOLs can be increased accordingly.

 Sectioning of yard lines can be reduced by reducing


number of section insulators and Isolator’s.

Group may further deliberate.

Item 414-Low cost OHE design.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
NEW ITEM NO. : 414
SUBJECT : a) Strategies for increasing open access
including provision of metering CT and PT
for open access power.
b) Metering at important feeders for energy
monitoring & energy efficiency
requirement.
GROUP : RE
PROPOSED BY : Railway Board

RDSO’s NOTE:
• The current Transformer of 0.2/0.2 s accuracy class and
potential transformer of 0.2 accuracy may be used at TSS
for ABT metering.

• Since CT and PT required for ABT metering are general


purpose commercially available equipments, which are also
being used by various DISCOMs/Power utilities.
Item 414-Provision of metering-Contd.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
Prov. of metering CT and PT for open access power

• The same specification used by various power utilities may


be used and there is no need of having separate RDSO
Specification for the same.

• For the layout of CTs & PTs in TSS for ABT metering the
Drawing no. TI/DRG/PSI/TSSLO/RDSO/00004/02/1 Rev.
‘A’ & Drawing no. TI/DRG/PSI/TSSLO/
RDSO/00005/02/1 Rev. ‘A’ has been issued by RDSO vide
letter no. TI/PSI/DRG/TSS-SPC/POLICY/15 dated
15.07.2015. Revising the earlier layout of TSS for new TSS.

• For existing, TSS layout/drawing under modification-


31.05.2018.

Group may further deliberate.


Item 414-Provision of metering.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
NEW ITEM NO. : 415
SUBJECT : Tower Wagon Maintenance schedule and its
implementation.
GROUP : RE
PROPOSED BY : NR

Note of proposing Railway:

•The number of OHE depots & Tower Wagons is going to double


in near future. On the other hand, the Sheds/Workshops
nominated for POH for Tower Wagons are getting over loaded
and are not able to give adequate attention to this asset.

•In the recent cases of axle breakage in two Tower Wagons in


Northern Railway, even the drawings of axle were not found to
be available in EMU Car Shed/GZB & TI/Directorate, RDSO.

Item 415-Tower Wagon Maint.-Contd.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Tower Wagon Maintenance schedule

RDSO’s NOTE:
• A committee comprising of EDTI, CEDE/NCR and CEDE/NR
had submitted a report, which was deliberated in the 61 st
ESC regarding the Periodicity of Maintenance of tower
Wagons.

• It was advised to issue a corrigendum with regard to using


TKM in place of RKM for the purpose of beat of Tower
Wagon. The same was issued vide letter no.
TI/OHE/TWSMI/08/03 dated 06.04.2016.

• CEE/NR vide letter dated 30.01.2017 have requested RDSO


to review the SMIs of 4 wheeler and 8 wheeler tower
wagons in light of periodicity of USFD.

• The SMIs were reviewed and USFD have been recommended


to be carried out annually in line with the guidelines
available from the M&C Directorate of RDSO.
Item 415-Tower Wagon Maint.-Contd.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
Tower Wagon Maintenance schedule

• The revised SMIs of 4 wheeler and 8 wheeler were issued


vide letter dated 10.07.2017 and 23.08.2017 respectively.

• Periodicity of maintenance of Diesel Engine and other


equipment have also been reviewed in 8 wheeler tower
wagon SMI and latest version issued on 28.11.2017. RDSO
already advised that CEEs to decide the homing shed for TW
overhauling and maintenance. 08/10 centralised TW sheds
for all Railways may be planned for future.

• 10% spares including axle may be made part of contract of


Tower Wagon Procurement.

Group may further deliberate.

Item 415-Tower Wagon Maint.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
NEW ITEM NO. : 416
SUBJECT : Modification of TSS Drawings.
GROUP : RE
PROPOSED BY : NR

Note of proposing Railway:

•As Railways have decided to move to “Open Access”,


scheduling and forecasting of load becomes important.

•Therefore, provision of PT, CT & ABT meters of 0.2/0.2 S


accuracy on the HT side in Railway TSS is necessary.

•RDSO may make requisite modification in the TSS drawings, so


that the same is done in all ongoing/future electrification
works.

Item 416-TSS Drawings-Contd.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Modification of TSS Drawings

RDSO’s NOTE:

• RDSO’s drawing no. TI/DRG/PSI/TSSLO/RDSO/00004/02/1


Rev ‘A’ and TI/DRG/PSI/TSSLO/RDSO/00005/02/1 Rev ‘A’
for traction substation have been modified for the provision
of ABT metering.

• These drawing have been issued to all Railways and CORE


vide letter no. TI/PSI/DRG/TSS-SPC/POLICY/15 dated 15 th
July, 2015.

Group may further deliberate.

Item 416-TSS Drawings.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
NEW ITEM NO. : 417
SUBJECT : Provision of only one number Retro
Reflective number plate in each kilometer at
the beginning of kilometer and not on every
OHE mast.
GROUP : RE
PROPOSED BY : SWR

Note of proposing Railway:

•With reference to Railway Board letter no.


2001/Elect(G)/170/1 Pt dated 07.05.2012, One no. of retro
Reflective OHE number plates should be provided in each
kilometer at the beginning of kilometer.

•This instruction has recently been implemented in SWR and


this was highly appreciated by running staff.

Item 418-Provision of RR no. plate-Contd.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Prov. of one no. Retro Reflective number plate

• This above circular has recently been superseded by railway


Board letter no. 2001/Elect(G)/170/1 dated 22.11.2016
with the directions to provide retro reflective number plate
on every OHE mast.

• Provision of retro reflective number plate on every OHE mast


has the following implications;

a) This will create tremendous stress to the eyes of Driver &


Asst Driver due to continuous reflected light from the
number plates resulting in

(i)Irritation in the Drivers & Assistant drivers minds during


Loco running,
(ii)Effecting the normal vision of the driver
(iii)It may create physiological effects also.

Item 417-Provision of RR no. plate-Contd.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Prov. of one no. Retro Reflective number plate

b) If every mast is provided with Retro Reflective number


plate, then identification of particular kilometer will
become difficult during night, because it will not be eye
catching in nature.

c) During interactions, the Running staff is already


complaining about too many boards (provided by
Engineering & Signal Departments) with Retro
Reflective lettering, which is causing severe strain to
the Drivers.

• Therefore, it is proposed to have only one Retro


Reflective plate in each kilometer at the starting
kilometer on par with the instructions issued vide
earlier Railway Board letter no. 2001/Elect(G)/170/1
Pt dated 07.05.2012.
Item 417-Provision of RR no. plate-Contd.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
Prov. of one no. Retro Reflective number plate
RDSO’s NOTE:
• Presently the aspects of signal etc. are made available in
the cab in FOG PASS system. For train running at speeds
more than 160 km/h, this can be replicated for mast
locations since OHE is GPS mapped already.

• Railway Board letter no. 2001/Elect(a)/170/1 dated


22.11.2016 is for 160 kmph Routes and not for 140 kmph
and lesser speed sections.

• Provision at every mast was made for faster identification


of cautions, which may be required due to increase in
speed.

• In view of implication highlighted by SWR, provision of one


number retro reflective plates at every half km may be
considered.

Group may further deliberate.


Item 417-Provision of RR no. plate.

RESEARCH DESIGNS AND STANDARDS ORGANISATION


NEW ITEM NO. : 418
SUBJECT : Replacement of Overhead Cross Feeders at
SP/SSP/TSS locations by under-ground
cables to avoid up and down power block as
well as to improve reliability.
GROUP : RE
PROPOSED BY : SCR

Note of proposing Railway:

•The present overhead cross feeder arrangement at


SP/SSP/TSS locations requires the following maintenance:

Maintenance requires checking of around 15-20 jumper


connections from cross feeder to OHE and along feeder to OHE.

Item 418-Overhead Cross Feeders-Contd.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Replacement of Overhead Cross Feeders

 Power block is required on both UP and DN lines for a


period of 45 minutes. In trunk routes power block on up
and down lines often involves regulation of trains
causing financial loss to Railways.

 In case of any abnormality, conductors falling on OHE


can hamper the traffic on both UP and DN lines.

 Due to uncertainty in availability of power block on both


UP and DN lines, manpower is wasted.

• Therefore, it is proposed to provide Under Ground cable


with suitable insulation of inner sheath & armoire din
place of overhead cross feeders to reduce gantry
maintenance and UP and DN power block requirement
and improving OHE reliability.

Item 418-Overhead Cross Feeders-Contd.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Gantry with Overhead Cross-feeders

Proposed UG cable underground cables in place of Overhead Cross-feeders

Item 418-Overhead Cross Feeders-Contd.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Replacement of Overhead Cross Feeders
RDSO’s NOTE:
• The proposed underground cable solution to avoid power
blocks for maintenance checking of jumper connections
from feeder to OHE is technically possible.

• This arrangement will increase the cost of installation.


Further, there will be requirement of maintenance of cable
termination/joints used in this arrangement. Railways have
no experience of maintenance of cable and cable joints.

• In case of failure of cable restoration time will be higher as


compared to existing cross feeding arrangement.

• This issue was also discussed during 30th MSG (TrD)


meeting and it was decided to take mandatory power blocks
required for maintenance rather than changing the standard
OHE cross feeding arrangements.

• Closed
Item 418-Overhead Cross Feeders.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
NEW ITEM NO. : 419
SUBJECT : Cadre of Tower Wagon Driver to be made
part of Running Staff.
GROUP : RE
PROPOSED BY : SCR

Note of proposing Railway:


•Different practices are being followed on different Railways
regarding Tower Wagon Drivers.

•In the absence of uniform policy on this subject, some


Railways are following the practice of Tower Wagon Drivers
being drawn from Running staff.

•Whereas, some Railways are following the practice of Tower


Wagon Drivers to be drawn from the cadre of OHE
Lineman/Technicians.

Item 419-Cadre of Tower Wagon-Contd.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Cadre of Tower Wagon Driver

• Railway Board’s letter no. E(P&A)II-78/RS/2, dated


29.04.1991, mentions that “Wherever the Tower Car
Drivers are not drawn from Running Staff, they may be
classified as Running Staff and running allowances may be
paid to them”.

• The Committee is, therefore, requested to deliberate on the


subject for the consideration of drawing the Tower Wagon
Drivers only from the Running Staff cadre.

• This shall help in better and safe operation of tower wagon,


since Running Staff are already well conversant with the
Traffic and Safety rules and are given Refresher course
every 3 years, and even otherwise Railways are paying
mileage charges/running allowance to Tower Wagon
Drivers.

Item 419-Cadre of Tower Wagon-Contd.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Cadre of Tower Wagon Driver

RDSO’s NOTE:
• RDSO is of the view that in the absence of running staff, the
OHE Lineman/Technicians may be utilized after suitable
category of medical examination, providing training related
to tower wagon operation, traffic safety & road learning etc.

• The similar practice is being followed by some Railways.


Alternatively, since IR is going towards 100 % Railway
Electrification and requirement of Tower Wagon Driver is
going to be increased, hence, based on the population of
tower wagon in the Railway, recruitment of ALP (Asst. Loco
Pilot) especially for this purpose may carried out by
individual Railway.

Group may further deliberate.

Item 419-Cadre of Tower Wagon.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
NEW ITEM NO. : 420
SUBJECT : 3-Phase propulsion system for Tower Car
and manufacturing on LHB platform.
GROUP : RE
PROPOSED BY : ICF

Note of proposing Railway:


•Presently, DC propulsion system is adopted for Tower Car,
which is less efficient and requires more maintenance.

•It is therefore proposed to introduce 3-phase propulsion


system, which is more efficient and require less maintenance.

•Presently, the overall length of the Tower Car is 21.3 meters


and if Tower Car is made on LHB platform, the overall length
will be 23.54 meters.

Item 420-3-ph. Prop. System for Tower Car-Contd .


RESEARCH DESIGNS AND STANDARDS ORGANISATION
3-Phase propulsion system for Tower Car

• Therefore, there will be an increase of length by about 2.2


meters. Presently, the Driver’s cabin in the Tower Car is too
congested, which can be overcome by adopting LHB
platform, so that more space can be given to Driver’s cab.

RDSO’s NOTE:
• In diesel electric tower cars, uses of ac propulsion system in
lieu of DC propulsion system will replace rectifier and
traction motor only with IGBT based convertor unit and 3-
phase induction motor, whereas primary source of traction
power i.e. diesel engine shall be as it is.

• Also micro controller/microprocessor based propulsion


control system with suitable operating and diagnostic
software shall be provided.

Item 420-3-ph. Prop. System for Tower Car-Contd .


RESEARCH DESIGNS AND STANDARDS ORGANISATION
3-Phase propulsion system for Tower Car

• The overall cost of the 3 phase propulsion system is more


and viability of the same for Tower car application may be
established with techno economic analysis to be carried out
in consultation with Electric Loco & PS&EMU Directorates of
RDSO before arriving at any conclusion.

• Proposal for use of LHB platform for tower wagon appears


to be feasible. However, proposal needs to be examined by
Carriage Directorate of RDSO in view of suitability of
mounting of self-propelled aggregates and other aspects.

Group may further deliberate.

Item 420-3-ph. Prop. System for Tower Car.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
NEW ITEM NO. : 421
SUBJECT : Guidelines for Installation of Solar Plants on
vacant Railway land.
GROUP : EM
PROPOSED BY : SCR

Note of proposing Railway:


•Railway Board’s guidelines are available for the installation of
Solar Plants on roof-top (concrete as well as slant).

•But presently, there are no guidelines available for installation


of Solar Plants on vacant Railway land.

•There is lot of potential available for the installation of solar


power generating plants on vacant Railway land, which will
also save the land from encroachments.

Item 421-Guidelines of Solar Plant-Contd.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Guidelines for Installation of Solar Plants
RDSO’s NOTE:
a) Roof top Solar Power Plant

• suitable for small and medium size

b) Land based

• bigger solar power.

Desired Features for Land Based Solar Power Plant:


• Plain vacant land.

• Dessert land is undesired.

• Near load centers or near the grid connection.

Item 421-Guidelines of Solar Plant-Contd.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Guidelines for Installation of Solar Plants

• Local grid with sufficient capacity.

• Flood risk assessment.

Group may further deliberate.

Item 421-Guidelines of Solar Plant.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
NEW ITEM NO. : 422
SUBJECT : Enhancing codal life of internal wiring in
buildings from 10 years to 25 years.
GROUP : EM
PROPOSED BY : SCR

Note of proposing Railway:


•Codal life of assets were issued vide Railway Board’s letter no.
98/Elect(G)/138/6, dated 29.05.2016, mentioned codal life for
internal wiring in Buildings as 10 years.

•This was issued on the basis of wiring practices adopting


aluminium wire for the conductors and surface casing and
capping. In recent years copper wire for the conductors and
concealed PVC conduits are being employed.

•Copper is a better conductor, less prone to corrosion effect


and having better strength than aluminium.
Item 422-Enhancing codal life of wiring-Contd.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
Enhancing codal life of internal wiring

• There is lot of Technological improvement in insulation


quality like XLPE insulation with Fire Retardant properties.
Hence, life and durability is comparatively more, frequent
replacement is not required.

• Therefore, it is suggested to increase the codal life of


internal wiring, with copper wiring and concealed PVC
conduit to 25 years.

RDSO’s NOTE:
a) The life of the wiring dependents on:

• condition of conductor & insulation

Item 422-Enhancing codal life of wiring-Contd.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Enhancing codal life of internal wiring

RDSO’s NOTE:

a) The life of the wiring dependents on:

• Degradation of conductor-

 oxidation /corrosion,

 excess heat from overloading,

 loose conductor connections etc.

• With time, the occupant connect more and more load in the
existing wiring system leading to overloading.

Item 422-Enhancing codal life of wiring-Contd.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Enhancing codal life of internal wiring

b) Factors affecting aging of wiring:


 heat,
 high ambient temperature,
 direct sun light,
 water absorption
 humidity,
 damage
 rodent & other creatures, etc.

Item 422-Enhancing codal life of wiring-Contd.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Enhancing codal life of internal wiring

c) Deterioration of insulation.

d) Degradation in insulation is faster in rubber insulation


cables.

e) No life of wiring is defined in-

• National Electric Code or,

• Code of practice for Electrical wiring IS: 732 1989.

Item 422-Enhancing codal life of wiring-Contd.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Enhancing codal life of internal wiring

f) The codal life of wiring followed by CPWD:

• 20 years- for non – coastal area.


• 15 years- for coastal area.

g) Recommended life for Copper conductor with PVC/XLPE


insulation and concealed PVC conduit wiring:

• 20 years- for non-coastal area.


• 15 years- for coastal area.

Group may further deliberate.

Item 422-Enhancing codal life of wiring.


RESEARCH DESIGNS AND STANDARDS ORGANISATION
Some of the important issues

1. Role of IRIEEN
 Its present role & future we envisage
 What more needs to be done.

2. SPAD- A need to chalk out proper strategy.

3. Introduction of MSG for General Services Assets-for


discussion on issues of lifts, escalators,11kV/33kV sub-
stations, pumping installations, development in lighting
technology ,training of staff/officers etc.

4. Improving Troubleshooting skills of crew


 Simulator Training
 Practical demonstration
Important issues-contd.
RESEARCH DESIGNS AND STANDARDS ORGANISATION
Some of the important issues

5. Strategy for newly electrified sections


Training
Homing of locos
Manpower for maintenance
TLC, TPC, TRO & TRD org.

6. Review of norms for AT supply for


signalling/other essential services

RESEARCH DESIGNS AND STANDARDS ORGANISATION


Some of the important issues

7. Future vision

Induction of supervisors from RRB-with diploma in


Electronics

 Neutral section free OHE

Tension length of OHE-can we go beyond 1500 m

Any other suggestions

RESEARCH DESIGNS AND STANDARDS ORGANISATION


RESEARCH DESIGNS AND STANDARDS ORGANISATION

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