FRUIT RECEIVING MASTERPLAN

October 02 2018
 Project Objectives
- Reduce Downtime due to Fruit Imbalance
- Reduce Bruising due
- Reduce Low Recovery (due to Upsizing,
Downsizing and Reject Fruit Entry)
- Improve Pest Control

3
Existing Lay-out

4
 Fruit Imbalance
RCA Breakdown Problems Interim Containment Action Permanent Corrective Action

Man Bins not properly segregated by FSD

No FSD data
Method
RA & NRA requirements
Unquantified FSD per bin/truck
Slow delivery of fruits or hand to mouth issue
Material
Not properly graded Utilize Accumulator to cater FSD
Process bin-tail gate fluctuation (Elevate Accumulator,
extend sidings) and provision of Direct/
Underutilized Accumulator High Speed conveyor; and has the
ability to side feed to Accumulators.
No Direct Feed Conveyors Direct Feed Conveyor for 1T
Fruits
Machine

Machine breakdown eg. ginaca., conveyors

Measurement Long holding time ( exceeded 12 hrs) for IQF

requirement
M’vironment Heavy rain

5
 Fruit Imbalance
DPOL No Fruit/ Fruit Imbalance Downtime
4,250.00 4.75%
3,750.00 4.25%
3,250.00 3.75%
2,750.00 3.25%
2.75%
2,250.00
1,750.00
1,250.00
Started to install Accu-Elev Set-up
2.25%
1.75%
1.25%
750.00 0.75%

%Downtime
Hours
250.00 0.25%
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016

1240.5
N 926.78 1397.1 4045.3 3394.8 2604.8 3292.4 2349.3 2576.4 2392.8 2818.8 2545.8
33333
F 33333 66666 16666 16666 16666 88333 33333 33333
33333
& 33333 66667 66667 66667 66667 33333 33333 33333
F
I
L
MG3 Receiving
i
n
e
D
o
w
n
t
i
m
e
(
h
o
u
r
s
)
0.0110
% 0.0098 0.0124 0.0430 0.0360 0.0331 0.0366 0.0285 0.0297 0.0216 0.0315 0.0262
50860 59648 45580 36913 34963 99754 75949 82323 61205 32388 60150 53301
38569
N 68905 16298 50197 66844 05240 64910 25711 93698 92505 36611 68568
17F 202 08 07 05 03 33 78 53 87 71
&
F
I
D
T
/
T
o
t
a
l
O
p
t
g
L
i
n
e
H
o
u
r
s

Updated by: Jovil Diaz

6 File: DowntimeByYear.xlsm
 Low Recovery-Bruising
Interim Containment Permanent Corrective
RCA Breakdown Problems Action Action
Man Mishandling
Provide sensor to warn
Wrong Handling Procedure
Method operator in case of overloading
Fruit Pile Up
Delivered with Bruising c/o Trans and Agri
Material
High Shell Color c/o Agri
Identified and correct all
Sharp Edges
findings noted
Establish a standard applicable
drop height and include in the
High Drops Provision of Decelerator Flaps future design.
Machine

Simplify system by reducing

Quick Turns number of transfers before
Preparation.

Measurement
M’vironment
7
Low Recovery-Bruising

8
Low Recovery – Fruit Upsize/ Downsize
Interim
RCA Permanent
Problems Containment
Breakdown Corrective Action
Action
Man
Method
Material Unique Fruit Sizes
Change Grader Design
Machine Grader Design
specifically grader pitch
Measurement
M’vironment

9
Low Recovery – Fruit Upsize/ Downsize

Snipped report (i2017) from Joelibelle O. Mandawe

Data is in percentage %.

10
 Low Recovery – Reject Fruit Entry/ Pest Control
Interim
RCA Permanent
Problems Containment
Breakdown Corrective Action
Action
There will be 3 entry
Un trapped point going inside the
Man
( No proper door management) proposed building
enclosure.
Method No-inline Reject Segregation
Delivered Reject Fruits Installation of Sorting
Material Overripe fruits (Pest attractant) Conveyor after Fruit
Damaged fruits (Pest may hide) Dumping, before Fruit
Grading.
No dedicated Area for Sorting (F200)
Machine
Gaps on machines/ equipment
Measurement
M’ vironment

11
Proposed Layout and Phasing
Project Phasing
Phase 1: Implement F200 System while
Current F200 system is running .
Cost : 1.83M USD
Phase 2: Implement MG3 System (F200 Old
system
equipment will be re-used for New MG3
System).
Cost : 1.46M USD
Phase 3: Re-alignment of Growers Receiving
inside Cannery complex
(will utilize old Growers System ).
Cost : 0.19M USD
Phase 4: Improvement of IQF Dumping system
by having floatation system (will utilize some
materials from the Old MG3 Receiving).
Cost : 1.20M USD
Additional Cost ( Facilities): 1.04M USD

Total Estimated Cost: 5.8M USD

13
 Other Benefits
Quantified Benefits Remarks
Will get rid of the waterway and convert to dry
Water Usage
fruit receiving process.
With simplified system, number of equipment will
Power
be reduced.
Un-quantified Benefits
Improved Supervision by having simple and intact
Supervision
system for both F200 and MG3
Fruit Receiving Masterplan set-up was based on
the reference of current Distribution Conveyor
Additional Production Area Height. Part of the plan is to have mezzanine for
F200/ MG3 System, below would be the additional
production area.

14
Thank you!!

15