SAP

Server
System Architecture Gowardhan Dairy

Energy Energy Energy Meter Energy Meter WT. Scale WT. Scale WT. Scale WT. Scale Foss Milk
Meter Meter New Process Cheese Plant RMRD Ched. Mozz. Weigh Analyser
RMRD (SAP) New Process (Process (SAP) (SAP) Cheese Cheese Bridge (SAP)
(SAP) Upgradation) (SAP) (SAP) (SAP)
Data &
Reporting Server

Modbus RTU to Ethernet I/P Convertor Serial to Ethernet I/P Convertor

Ethernet TCP IP
Network Media

232 to Profinet to
Ethernet Ethernet

Control System

RIO RIO RIO RIO RIO Cheese Process Cheez Plant Micrologix PCS7 – New
RMRD RMRD New New Cheese process
(SAP) (Process Process Process Plant
Upgradation) (SAP) (Process (Existing Existing system
Existing & Process )
Upgradation)

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 System Architecture Gowardhan Dairy

• New process area - Existing control system PCS7 data capturing through communication ( Profinet to Ethernet
I/P)
• Cheese Plant Milk / Whey silo - Existing control system Micrologix1200 data through communication ( RS232 to
Ethernet I/P)
• Cheese Plant – Milk transfer to MF data from existing ControlLogix system on Ethernet.
• Cheese Plant – Milk transfer to cheese VAT data from existing Micrologix on Ethernet ( RS232 to Ethernet I/P)
• RMRD - Energy monitor data on Ethernet ( Modbus RTU to Ethernet I/P)
• New Process - Energy monitor data on Ethernet ( Modbus RTU to Ethernet I/P) for SAP.
• New Process - Energy monitor data on Ethernet ( Modbus RTU to Ethernet I/P) for Process upgradation.
• RMRD – Milk transfer CAN weight data of printer on Ethernet ( Serial to Ethernet I/P)
• Cheese Process – Ched. Cheese online weight data of printer on Ethernet ( Serial to Ethernet I/P)
• Cheese Process – Mozz. Cheese online weight data of printer on Ethernet ( Serial to Ethernet I/P)
• Total IO count after removal of all IO, counted in existing controller.as below,
RMRD (SAP) RMRD (Existing Process) RMRD (Process Upgradation)
AI DI DO AI DI DO AI DI DO
21 45 11 19 19 17 4 60 4

New Process (SAP) New Process (Existing Process) RMRD (Process Upgradation)
AI DI DO AI DI DO AI DI DO
15 39 11 20 10 15 10 10 90

Cheese Plant (SAP & Existing Process)

AI DI DO
12 0 0

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