(Materials Science & Engineering) Lesson 3 Properties of Engineering Materials (cont’d: Hardness of Metals)
Oct 23, 2023
10:30am – 12:30pm Materials Science and Engineering Properties of Engineering Materials Mechanical Properties of Metals 1. Strength 2. Stiffness 3. Elasticity 4. Plasticity 5. Ductility 6. Brittleness 7. Malleability 8. Toughness 9. Machinability 10. Resilience 11. Creep 12. Fatigue 13. Hardness Materials Science and Engineering Properties of Engineering Materials Mechanical Properties of Metals
13. Hardness. • The resistance of a metal to attempts to deform it. Materials Science and Engineering
Metal Hardness Testing: Methods & Scales
1. Brinell Hardness 2. Rockwell Hardness 3. Vickers Hardness 4. Shore Scleroscope Materials Science and Engineering Properties of Engineering Materials Challenges of measuring metal hardness • Hardness is not an intrinsic (inherent/natural) material property. • The result can change from one material sample to another. This is especially true for a metal like iron, which can appear in many different forms. • Thus, different methods will produce different results for the same material. • Though, there are conversion tables available that can be used to convert between one hardness scale method to another. Materials Science and Engineering Properties of Engineering Materials Mechanical Properties of Metals (Hardness). (a) Brinell Hardness test • One of the first widely accepted. • It involves pressing a ball of steel (or tungsten carbide for harder materials) into the test piece at a constant and known force. The softer the material, the deeper the ball will penetrate and vice versa. • The next step is to take a measurement of the diameter of the resulting impression, followed by a calculation, typically in megapascals, to determine the Brinell hardness scale. Materials Science and Engineering Properties of Engineering Materials Mechanical Properties of Metals (Hardness). (b) Rockwell Hardness test: • The most commonly used method. • The value of Rockwell hardness is accompanied by the scale used. • Comparison of two indentations made in a material. One made with a small load, and the other with a large load. • A unique feature is that it correlates linearly with material tensile strength • It’s generally reserved for harder materials. Materials Science and Engineering Properties of Engineering Materials Mechanical Properties of Metals (Hardness.) (c) Vickers Hardness • Sometimes called Diamond Pyramid test • Uses a square-based pyramid shaped diamond to impress into the material. The impression is then measured; the size of the impression determines how far it was pushed into the material. A formula is then applied to determine the hardness of the material. • Especially suitable for softer materials that do not need high loads as it provides better accuracy. • The width of a square impression is much easier to measure than a circle. This means that you can use the same formula (no matter the size of the indenter) as well as the same indenter for all material types, unlike many other methods. Materials Science and Engineering Properties of Engineering Materials Mechanical Properties of Metals (Hardness.) (d) Shore scleroscope • A scleroscope is a device used to measure the rebound or dynamic hardness of materials. • The setup consists of a hollow vertical glass tube connected to a stand. • Through this tube, a diamond hammer is dropped onto the test piece and the bounce of the hammer is recorded. Materials Science and Engineering
Take Aways and Assignment:
1. Relax and Enjoy Studying 2. Don’t hesitate to ask questions 3. Solve Assignment Problems 4. Advanced Reading for next Topic 5. Pray…… 6. Ingatz…. Materials Science and Engineering