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Basic Rigging Safety Training Guide

The document outlines a training program on basic rigging, focusing on safe practices for lifting and moving heavy loads using cranes and rigging equipment. It includes emergency procedures, definitions of key terms, inspection protocols, and guidelines for signal persons and tag lines. The training aims to ensure that employees understand rigging practices and can operate safely in a work environment involving heavy lifting.

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0% found this document useful (0 votes)
208 views77 pages

Basic Rigging Safety Training Guide

The document outlines a training program on basic rigging, focusing on safe practices for lifting and moving heavy loads using cranes and rigging equipment. It includes emergency procedures, definitions of key terms, inspection protocols, and guidelines for signal persons and tag lines. The training aims to ensure that employees understand rigging practices and can operate safely in a work environment involving heavy lifting.

Uploaded by

syedsalman1529
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd

BASIC RIGGING

(A.18)

.
Introduction

Name Vic

Nationality Filipino

Work/Job Safety Instructor

Training Program Basic Fire


Extinguisher

2
SILENT mode PLEASE!

3
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Smoke only at the designated


areas.

4
Camps Information’s
AYTB Clinic (Camp 1) CFE Room-B (Camp 3)

5
Emergency Procedures

Fire & Emergency


Ringing of Alarm Bell

a. Stop working
b. Switch-Off power
c. The instructor will guide the
employees to the assembly
area.

5
Emergency Procedures

Assembly Area

AYTB employees, trainees,


rentals, visitors will:

a. Head count.
b. Wait for further
instructions.
c. Remain at the assembly
area until it is all clear to
return.

6
Awareness is our main target…
Training Expectations
Training Outlines

a. Introduction
b. Definition of terms H&C
c. Pre-shift visual inspections of crane
d. Multiple rigging procedures
e. Signals general requirements
f. Types of signals
g. Signal person qualifications
h. Signal person qualifications
requirements
i. Guidelines of tag lines
j. Some hazards of crane lifting
k. Assessment
Objectives

At the end of the training the


employees will be able to: H&C

Establish a set of guidelines which will ensure


safe working practices regarding rigging
practices.
Introduction

 The ability to safely move


materials from one location to
another.

 Hoists are often used when


materials are too heavy or
bulky to be safely moved
manually.

 Hoists rely upon slings to hold


their suspended loads, slings
are the most commonly used
material handling apparatus.
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Definition of Terms
Center of Gravity

 The point on a body at which


the weight is distributed
equally in every direction.
Certified

 An individual who is officially


recognized as possessing a
certain qualifications or
meeting certain standards.
Crane

 An equipment used to lift and


move very heavy materials.
Crane Block & Tackle

 A moveable pulley that is used


to raise and lower loads.
Crane Hook

 A commonly used type of hook


with a forged opening at one
end with or without a latch.
Qualified

 An individual that meet the


proper standards and
requirements and training for
to perform a specified
functions and skills.
Rigger/Signal Person

 A person who attaches and


detaches loads or loose gear
to lifting devices.

Rigger Levels:

Level 3 - 1-10 tons

Level 2 - 1-60 tons

Level 1 - NO LIMIT
Rigging

 The process of lifting and


moving heavy loads with
ropes, chain and mechanical
devices.
Shackle

 A U-shaped piece of metal that


is closed at the end with a pin
or bolt.
Lifting Slings

 A loop of materials, which


connects the load to the H&C
lifting device.
Safe Working Load

 The maximum load that the


rope is to carry.
Tag Line

 A rope attached to a cargo or


container that control and
minimize movement during
lifting operations.
Thimble Eye

 A piece of hardware used to


reinforce the loop in an eye
splice to protect the wire
rope from damage.
Whip Line (Auxiliary Hoist)

 The secondary rope capable


of lifting a lower capacity
than the main block.
Wire Rope Sling

 It is constructed of multiple
strands of wire that are 3. &C
twisted and braided together
to form a spiral design.
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Pre- Shift Visual


Inspection of Crane
 Cranes in steel erection
activities shall be visually
inspected before each shift by a
competent person.
1. All control mechanisms
2. Control & drive mechanism
3. Safety devices
4. Air, hydraulic & pressurized lines
5. Hooks and latches
6. Wire ropes
7. Electrical apparatus
8. Hydraulic system fluid
9. Tires
10. Ground conditions
11. The hoisting equipment for level
position
 If the deficiency is identified,
determine if it is a hazard.

 If it is a hazard, the hoisting


equipment shall be removed from
service until the deficiency has been
corrected.

 The operator have the authority to


stop and refuse to handle loads until
the problem has been solved.
 A qualified rigger shall inspect
the rigging before each shift.

 The headache ball, hook or load


shall not be used to transport
personnel.

 Cranes or derricks may be used


to hoist employees on a
personnel platform.

 Safety latches on hooks shall not


deactivated or made inoperable.
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Working Under Loads


 For suspended loads shall be
pre-planned, to ensure that no
employee will be working below a
suspended load.

 When working under suspended loads:

a. Materials being hoisted shall be rigged to prevent


unintentional displacement.

b. Hooks with safety latches shall prevent from slipping


out of the hook.

c. All loads shall be rigged by a qualified rigger.


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Multiple Lift
Rigging Procedures
 A multiple lift rigging assembly to used.

 A maximum of 5 members are hoisted


per lift.

 Only beams & similar structural


members are lifted.

 All employees engaged in the multiple


lift have been trained in these
procedures.

 No crane is permitted to be used for


multiple lift, that contradicts the
manufacturer's specifications and
limitations.
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Signals General Requirements


 The load travel or near area or
load placement, is not full view
of the operator.

 When the equipment is


traveling in the direction is
obstructed.

 Due to site safety concerns, the


operator or the person handling
the load determines that it is
necessary.
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Types of Signals
 Signals to operators must be by
hand, voice, audible or new
signals.

Hand signals
a. The standard must be used in using hand signals.

b. When using non-standard hand signals, the signal


person, operator, and supervisor must agree what
will be used.

c. The new signals where the employer will


demonstrate the hand, voice, audible, or new in
transmitting to the operator.
 The transmitting operator by
direct line of sight, radio, etc.
must be appropriate for site
conditions.

 The transmit signals between


the operator & signal person
must be maintained.

 Any interruption, the operator


must safely stop operations,
until proper signal is given and
understood.
 If the operator sees a safety
problem he will communicate to
the rigger/signal person.

 Operations must not resume


until the operator & signal
person agree, until the problem
has been resolved.

 Only one person may give


signals to a crane/derrick at a
time.
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Signal Person Qualifications


1. Option (1)

Third party qualified evaluator. Showing


that the signal person meets
qualification requirements.

2. Option (2) Technischer Überwachungs-Verein

Employer's qualified evaluator, assesses


the individual & determines meets the
qualification requirements.
3. The employer must make the
documentation for whichever
used at the site while the signal
person.

The documentation must


specify each type of signaling
(ex. hand signals, radio signals, etc.) for
which the signal person meets
the requirements.
 If the signal person does not
meet the qualification
requirements, the employer
must not allow to continue
working until re-training and
re-assessment is made.
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Signal Person
Qualification Requirements
1. Know & understand the type of
standard method for hand signals used.

2. Be competent in the application of the


type of signals used.

3. Have a basic understanding of


equipment operation & limitations,
including the swinging and stopping
loads and boom deflection.

4. Know and understand the relevant


requirements.

5. Demonstrate the person meets the


requirements through oral, written and
practical tests.
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Guidelines for Tag Lines


Purpose of tag lines:
 Keep out of harm’s when guiding a
suspended load into position.

 Put distance between yourself and the


load in the event the load moves
unexpectedly.

 Keep the load square and away from the


crane boom during lifting operations.

 Stabilizes the load and prevents rotation


and swinging out of control.

 To avoid collisions and stabilize load.


Tag lines should:
 Be made of a fiber material and non-
conductive.

 Be long enough to reach the ground from


the highest point of the lift.

 Be free of knots or defects in the rope (NO


spliced together ropes).

 Be larger than ¼” diameter – a large rope is


easier to hold on.
When moving or directing tag
lines:
 Never loop the line around your hand, arm,
feet or body.

 Always wear gloves (rope burns, better grip,


etc.)

 Make sure YOUR travel path is clear (you


will be watching the load, rather than
where you are going)

 Release the tagline to avoid becoming


trapped or pinched.
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Some Hazards of Crane Lifting


 Falling of load
 Hitting & crushing plant facilities
 Crane tipping over
 High wind speed
 Poor communication and poor
visibility
 Damage to underground utilities
of earth.
 Equipment failure
 Unauthorized personnel entry
 Obstruction
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Crane Hand Signals (ANSI/ASME)


Standards
Hoist

 With forearm vertical, forefinger


pointing up rotating in circular
motion.
Lower

 With arm extended downward,


forefinger pointing down
rotating in circular motion.
.
Use Main Hoist

 Tap fist on top of head. Then


use regular signal.
Swing

 Arm extended, point finger in


direction the swing of boom.
.
Stop

 Extend one arm move arm back


and forth horizontally.
.
Use Whip Line (Auxiliary Hoist)

 Tap one elbow with one hand


and then use regular signal.
Raise Boom

 Arm extended fingers closed,


thumb pointing upward.
Lower Boom

 Arm extended fingers closed,


thumb pointing downward.
Dog Everything

 Cease all activity. Clasp both


hands in front of the body.
Move Slowly

 Use one hand, to give any


motion signal and place other
hand motionless in front of the
hand, giving the motion signal.
Extend Boom

 Both fists in front of the both


with thumbs point outward.

 One hand maybe used.


Retract Boom

 Both fists in front of the both


with thumbs point towards
each other.

 One hand maybe used.


Raise Boom & Lower Load

 Arm extended, thumb pointing


up, fingers close, open
continuously.
Lower Boom & Raise Load

 Arm extended, thumb pointing


downward, fingers close, open
continuously.
Emergency Stop

 Extend both arms, turn palms


down, move back and forth
horizontally.
Thank You
So Much
and
Have a Nice
Day
21
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Assessment
Basic Rigging (A.18)

1. The process of lifting and moving heavy loads with ropes,


chains, and mechanical devices.
a. Working @ Height b. Scaffolding c. Rigging
2. An equipment used to lift and move very heavy materials.
a. Crane b. Sling c. Forklift
3. A moveable pulley that is used to raise and lower loads.
a. Wire Rope Sling b. Crane Block & Tackle c. Headache Ball
4. A line attached to a cargo to provide control and minimize
movement of cargo during lifting operations.
a. Auxiliary Whip Line b. Wire Rope Sling c. Tag Lines
5. The point on a body at which the weight is distributed equally
in every direction.
a. Center of Gravity b. Rigging & Slinging c. Crane Lifting
6. A hand signal of STOP.
a. b. c

7. A hand signal of MOVE SLOWLY.

8. A hand signal of HOIST.


a. b. c.
9. A hand signal of LOWER BOOM.
a. b. c

10. A hand signal of USE MAIN HOIST.

.
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Answer Key
Basic Rigging

1. C
2. A
3. B
4. C
5. A
6. B
7. C
8. A
9. C
10. B

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