Messung systems Pvt. Ltd.

NEED OF Energy Saving

Global warming Shortage of Power in India Reduce MD ( Maximum Demand)

Cost of Running Motor

>70% is pent on energy bills

Energy Consumption Cube low

Flow w Speed Torque w Square of Speed (T w N 2 ) N X TwN2X N Power w Cube of Speed (P w N 3 )
y 10 % Reduction of speed gives 25 % Power Saving

Conventional Flow Control

y Convention Flow Control y Flow control using control valves y Motor is running at full speed

Energy lost

Role of VFD in Flow Control

y Remove Valve/damper. y Flow control by reducing Motor speed by VFD

Energy Saving

Potential Area s of energy saving In Industries

y Fan

y Pump y Compressor y Plastic injection molding machine y Mechanical press

Fan Control
Basic Methods of Flow Control W/O VFD  Damper control Advantages of VFD Control :
 Speed of the fan is reduced with a corresponding cube root reduction in power

consumed.  20 % reduction of Speed will give 50 % of Energy saving.  Internal PID of the drive can be used for Process control.
POWER SAVING GRAPH 9.00 8.00 7.00 6.00 5.00 4.00 3.00 2.00 1.00 0.00 0.0 10.0 20.0 30.0 40.0 50.0 60.0

Series1

Fan Control
y VFD Selection :

Variable Torque Rating : 110% Overload for 1 Min. As per Motor Currents not as per kW.
y Application areas

ID / FD fan AHU Cooling tower Blowers

y Application Reference:

Almost 3000 Drives for Energy Saving Paint shops : Bajaj, Mul, HHML, Telco (30 kW to 160 kW) Ultratek Cement 220kW blower Tata motors 75kW to 132kW

Pump Control
y Basic Methods of Flow Control Valve ( Throttling ) Bypass / Venting y Advantages of VFD Control : Speed of the fan is reduced with a corresponding cube root reduction in power consumed. 20 % reduction of Speed will give 50 % of Energy saving. Internal PID of the drive can be used for Process control.

To Process

Process variable

Pump Control
y VFD Selection

Variable Torque Rating : 110% Overload for 1 Min. As per Motor Currents not as per kW.
y Application areas

Service water pump Chiller pump Pressure boosting pump Primary/Sec. pump
y Application Reference

Almost 3000 Drives for Energy Saving Electro Pneumatic Hydraulic pump 45kW Bajaj auto 75kW to 132kW

Compressor application
y Basic Methods of compressor control

Loading / Unloading by pressure switch Advantages of VFD Control : Major energy saving in unloading period Precise Pressure Control PID control
y VFD Selection Variable Torque Rating : 150% Overload for 1 Min. As per Motor Currents not as per kW.

Compressor application


Application areas
Reciprocating compressor Screw compressor Chiller compressor


o o o o

Application Reference
Shriram Piston ,Delhi : 132 kW x 1no Roots, Coimbatore : 37 kW x 2 Nos. Kirloskar Copeland ,Karad : 55 kW x 5 Nos. JB Chemicals ,Ahmedabad : 18.5 kW

Typical compressor scheme

Comp 2 Reservoir

Comp 1

Motor 1

Motor 2

Distribution Of Compressed Air Conventional Power Supply

PIMM Application
y Scope of energy saving

Hydraulic pump are used to mould plastic parts. the power requirement of molding machine will be much less in ideal period.

Advantages of VFD Control : y Energy saving Approx. 20 30% y Simplicity Easy to retrofit y Reduced wear & tear

PIMM Application
y VFD Selection : y Variable Torque Rating : 120% Overload for 1 Min. y As per Motor Currents not as per kW. y Application Reference:

PIMM : Uma Plastic : 75 kW, 220kw Drive + Nexgen PLC. Die-casting : SCL foundary, Ucal Fuel.: 15 kW to 37 kw

Press Application
Scope of energy saving y Ideal running of press
y Advantages of VFD Control : y Optimum press speed y Energy saving y Power factor improvement y Reasonable speed accuracy y Dynamic Braking allows quick stoppage of flywheel

Press Application
y VFD Selection : y Variable Torque Rating : 150% Overload for 1 Min. y As per Motor Currents as per kW. y Application Reference:

Rating 2.2kW to 132kW y ISJECK Yamunanagar Rating 11kW to 90kW

y HMT Hyderabad

Additional benefits of using VFD

y Soft starting y High starting torque y Flexibility in control system y Protection y Diagnostic capabilities y Interface with other control SH

Available Products
A700 E700 D700

0.4

3 .7 7.5 KW Rating

15

55

630

Energy saving features

y Optimum excitation control y Energy saving mode y Catch Spin Function y PID control y Energy/ Cost saving monitoring y Electronic bypass for Change over. y Multiple overload rating according to

application y Built-in PLC

Unique features of VFD

y Major fieldbus supports y y y y y y y y y

Profibus -DP, Devicenet, CC-Link, Lonworks etc. Modbus RTU as standard Component life check function Inrush current limiting circuit, cooling fan, Main circuit. Long life design - 10 year design life Catch spin / Flying start Regeneration avoidance function USB communication Ambient temperature 50 Deg. C. Fan failure detection AC voltage range 325 to 528 VAC

Thank you