PRODUCT AUDIT
Product Audit is a final inspection of tractor to ensure it LAYOUT
meets quality, safety, and specification standards before Pre-Paint
delivery. ↓
Paint shop
↓
Post-Paint
We need product audits to ensure only defect-free, compliant ↓
products reach customers, maintaining quality and brand Roll-Out
reputation.
↓
PDI
↓
KEY PARAMETERS: METHODOLOGY: RTDF
1.Engine performance 1.Daily audits on randomly
2.Transmission and clutch selected units from end-of-line ↓
(10% Of Production) Gate-Audit(10% of Prod.)
3.Hydraulic and brake
systems 2.Cross-functional team ↓ ↓
involvement (QA, Production, IF NC Found IF No NC
4.Electrical wiring and Design)
lighting 3.Categorization of defects
↓
5.Fit and finish (paint, (Critical, Major, Minor) Rework
decals, panel gaps) 4.Documentation with ↓
6.Safety features photographic evidence Final Quality OK
5.Review through dashboard ↓
DISPATCH
PROCESS AUDIT
A process audit is a systematic evaluation of manufacturing LAYOUT
operations to ensure adherence to defined procedures and
standards Workstation Audit
(As per plan)
↓
We need process audit to identify deviations in operations, Poke-Yoke Audit
improve process consistency, reduce defects, and ensure ↓
standard operating procedures (SOPs) are followed CVL Audit
↓
Torque Audit
↓
KEY PARAMETERS: METHODOLOGY: KIP Audit
1.Torque and tightening 1.Conducted weekly by ↓
practices cross-functional teams KOP Audit
2.Sequence adherence in 2.Uses predefined checklists (Weekly)
assembly based on SOPs and control ↓
3.Use of correct tools and plans QP Audit
gauges 3.Observations, interviews,
4.Material handling and and real-time data
storage verification
Safety compliance 4.NCs (Non-Conformities)
5.Operator skill and training are recorded with
validation photos/videos