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The document outlines the processes and methodologies for conducting product and process audits in tractor manufacturing to ensure quality and compliance. Key parameters for product audits include engine performance and safety features, while process audits focus on adherence to standard operating procedures. Both audits involve cross-functional teams and documentation of non-conformities to maintain brand reputation and reduce defects.

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0% found this document useful (0 votes)
23 views2 pages

One Pager

The document outlines the processes and methodologies for conducting product and process audits in tractor manufacturing to ensure quality and compliance. Key parameters for product audits include engine performance and safety features, while process audits focus on adherence to standard operating procedures. Both audits involve cross-functional teams and documentation of non-conformities to maintain brand reputation and reduce defects.

Uploaded by

pap162148
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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PRODUCT AUDIT

Product Audit is a final inspection of tractor to ensure it LAYOUT


meets quality, safety, and specification standards before Pre-Paint
delivery. ↓
Paint shop

Post-Paint
We need product audits to ensure only defect-free, compliant ↓
products reach customers, maintaining quality and brand Roll-Out
reputation.

PDI

KEY PARAMETERS: METHODOLOGY: RTDF
1.Engine performance 1.Daily audits on randomly
2.Transmission and clutch selected units from end-of-line ↓
(10% Of Production) Gate-Audit(10% of Prod.)
3.Hydraulic and brake
systems 2.Cross-functional team ↓ ↓
involvement (QA, Production, IF NC Found IF No NC
4.Electrical wiring and Design)
lighting 3.Categorization of defects

5.Fit and finish (paint, (Critical, Major, Minor) Rework
decals, panel gaps) 4.Documentation with ↓
6.Safety features photographic evidence Final Quality OK
5.Review through dashboard ↓
DISPATCH
PROCESS AUDIT
A process audit is a systematic evaluation of manufacturing LAYOUT
operations to ensure adherence to defined procedures and
standards Workstation Audit
(As per plan)

We need process audit to identify deviations in operations, Poke-Yoke Audit
improve process consistency, reduce defects, and ensure ↓
standard operating procedures (SOPs) are followed CVL Audit

Torque Audit

KEY PARAMETERS: METHODOLOGY: KIP Audit
1.Torque and tightening 1.Conducted weekly by ↓
practices cross-functional teams KOP Audit
2.Sequence adherence in 2.Uses predefined checklists (Weekly)
assembly based on SOPs and control ↓
3.Use of correct tools and plans QP Audit
gauges 3.Observations, interviews,
4.Material handling and and real-time data
storage verification
Safety compliance 4.NCs (Non-Conformities)
5.Operator skill and training are recorded with
validation photos/videos

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