Professional Documents
Culture Documents
1
Strategic planning is a business process that many companies employ to identify their critical success targets that set the course for future growth and profits. Lewis Carroll in Alice in Wonderland makes a good case for it: Would you tell me, please, which way I ought to go from here? said Alice. That depends a good deal on where you want to get to, said the Cat. I dont much care where, said Alice. Then it doesnt matter which way you go, said the Cat. Bill Gaw
Copyright 2011 Business Basics, LLC All rights reserved. No part of this module may be reproduced for any purpose other than the in-house training of employees of companies that have purchased this module.
1-1
STRATEGIC PLANNING
The Management Process Customer Connectivity Overcoming Objections Balanced Scorecard
1-2
SITUATION ANALYSIS
Identifying and Evaluating Internal Factors
Strengths
Weaknesses
A weak Dollar Long Delivery Cycle Time Poor on-time delivery performance ? Where are we today?
1-3
SITUATION ANALYSIS
Identifying and Evaluating External Factors
Opportunities
Threats
Poor Distribution Marginal field service support Low MTBF and MTBA ? Metric products Aggressive new product development Good on-time delivery performance Wide range of products ? Where are we today?
1-4
SITUATION ANALYSIS
Developing the Mission Statement
THE COMPANY
MISSION STATEMENT
THE CUSTOMER
THE MARKETPLACE
What business are we in? How do we describe our customer?
1-5
Categories
Financial Marketing/Sales Product development and service Operations Employees and Social (Community)
Criteria
Single theme for each Results oriented and quantified Ownership identified All objectives in concert with each other Challenging and achievable Where do we wish to arrive, and when?
1-6
Solve internal weaknesses which make the organization vulnerable to external threats
EXTENAL THREATS
DEFENSIVE STRATEGIES
INTERNAL WEAKNESSES
1-7
1-8
Technological Leadership
FY98
200 9 200 9 HDHS Terminator HD Terminator CP 5301 -- 7370 CP 5301 7370 -
FY99
MLCC
209 0 Termination Aut o-S ystem New FY01 ->Technology Sys tem
Chip Inductor
200 2 Chip Arra y Beta Dippe r 20x x Chip Arra y Prodn Terminator -
Existing Planned
Schedule
1-10
Quality
Service Price
The ISO-9000 System The Baldrige System The home grown system Customer perception is reality
Request-for-quote responsiveness Technical assistance Service call responsiveness Cost-of-ownership Service contracts Consignment spare parts
1-11
Productivity
Speed
Management by walking around Kaizen self-directed work teams Best-in-class housekeeping An assault on cycle times Continuous improvement - elimination of waste Achieve a zero hassle factor One-up, one-down line inspection Customer as received quality reports No status quo mind-set
1-12
Quality
IMPLEMENTATION
Success Criteria
CORPORATE PLAN
Must Dos
STRATEGIC PLAN
ACTION PLAN-A1
ACTION PLAN-A2
ACTION PLAN-A3
Demo executive commitment Encourage participation Select the right team members Easy access to information Focus on critical success targets Set well-qualified objectives Consider available resources Communicate plan Include balanced scorecards as your integrated performance measurement system
1-13
IMPLEMENTATION
Obtaining Required Commitment
Pre-planning steps
While-planning steps
Demonstrate managerial commitment Selecting the right planning team and information Soliciting input from employees Encouraging participation Focusing on Critical Success Targets Setting well-balanced, qualified objectives Considering available resources Developing a balanced scorecard
Post-planning steps
Communicating and deploying the plan Linking strategic to tactical planning Fine tuning the planning process
1-14
IMPLEMENTATION
The Action Plan
State the objective of the plan. Is it relevant? Identify the individual who has overall ownership for the success of the plan. Identify the individuals who have responsibility for the success of each action step in the plan. Indicate the due date of completion of each step. List results oriented steps. . . Using action verbs to describe each. Identify the resources (human, capital and facilities) required to perform the action steps.
ACTION STEPS RESPONSIBLE INDIVIDUAL DUE DATE DATE COMPLETE COMMENTS
TIME PERIOD
COMMENTS
1-15
3-2
ANALIZE PROBLEM
DATA COLLECTION
ID ROOT CAUSE
CHECK SHEET
SCATTER DIAGRAM
CONFIRM RESULTS
BEFORE
AFTER
ACTION 1 TIME
ACTION 2
3-4
3- 5
PERORMANCE MANAGEMENT
The Where and What of the Balanced Scorecard
Timely Product Development Yes Timely Materials Availability Yes On-Time Prodn and Shipments Yes Inventory Effectiveness Yes
No
No
No
No
Yes
Yes
Yes
No
No
No
No
3-6
PERFORMANCE MANAGEMENT
The Balanced Scorecard
Sales/Service 1. Build Release Timing 2. S.O. Accuracy 3. SER Response 4. Customer Samples 5. On-site Startup Operations 1. Production Linearity 2. On-time Delivery 3. Product Quality 4. Supplier Performance 5. ECN Execution
3-7
Engineering 1. ECN Accuracy 2. Engrg Quality 3. SER Execution 4. Warranty Expense 5. Equip. Reliability Finance 1. Accounts Receivable 2. Accounts Payable 3. CODs and Checks 4 Information Integrity 5. Inventory Utilization
72
18
22
GOAL WEEKLY AVERAGE BEST-TO-DATE Best-to-date Celebrations SR02: Number of inventory, on-hand balances reported as negative.
3-8
3-9
3-10
3-12
BENCHMARKING
Internal - A Good Starting Place
Define critical company success factors Identify relevant work processes and prioritize by importance Identify process owners and internal customers Agree on current performance levels and establish data measurements Negotiate improvement goals - celebrate the goal achievements and reset the marks
3-13
BENCHMARKING
External - Some of the Options
Customers Non-Competitive Businesses Competitors American Electronics Association American Production & Inventory Society Society of Manufacturing Engineers Purchasing Management Association American Management Association Institute of Quality and Productivity -SDSU
3-14
BENCHMARKING
Internal - The Line on the Wall Story
100
3-15
BENCHMARKING
Internal - The Line on the Wall Story
100
3-16
CUSTOMER CONNECTIVITY
Customer Satisfaction Superior Customer Treatment A Focus On Speed A Focus On Quality
8- 2
CUSTOMER SATISFACTION
About Customers
1. When asked, Would you re-buy from Supplier A? Supplier B?
SUPPLIER A All products delivered on time and did not require any on-site repairs. SUPPLIER B All products delivered on time but 15% required on-site repair. Service was immediate and satisfying. 92%
83%
2. Ninety-six percent of unhappy customers never complain about rude treatment. 3. Ninety percent of customers dissatisfied with service they receive will not return or buy from that business, again. 4. Each unhappy customer will tell their story to at least nine other people. Thirteen percent will tell their story to more than twenty people.
8- 3
4%
76%
RELOCATION COMPETITION POOR TREATMENT FRIENDSHIP POOR PRODUCT/SERVICE
8- 4
5%
20%
45%
Common Courtesy Untimely Decisions
8- 5
Superiority Complex
Service
* * * * Request-for-quote Technical assistance Installation and Service Spare parts availability
Price
* Cost-of-ownership * Service contracts * Consignment spare parts
8- 6
8- 8
8- 9
A FOCUS ON SPEED
New Product Development Cycle Time
Concurrent Engineering Concept
* House of quality - MFD * Designing in the computer * The customers role
Documentation
* Detail drawings * Schematic and assembly drawings * Work Instructions and acceptance specs.
8- 10
A FOCUS ON SPEED
Order Quotation Cycle Time
Customer to Sales Hand-off
1. Configuration check-off list. 2. Delivery requirements 3. Tooling commitments 1 wk. 1/2 wk. 3 wk. 1 wk. 2 wk. 0 wk. ACTUAL TARGET
1 1/2 wk.
A FOCUS ON SPEED
Order Fulfillment Cycle Time
Focused Forecasting
SALES FORECAST
Field Sales Data - Credibility Reviews
The Annual Forecast - SWAG Field Sales Management Review The Quarterly Forecast SBs and WTs Inside Sales Review Funnel Report Production Planning Team Review Build Plan
DOLLARS
100%
* The Sales funnel report * The forecast BOM * Time fence management
75%
50%
25%
12
FORECASTED
CUST. ID
90% CONF
EXE HOLD
ORDER
Production Linearity
* * * * Master schedule integrity Record accuracy Shortage control system Day-to-day plan/follow-up
Cancel
Reorder
PURCHASE ORDERS
Reschedule
INVENTORY
Customer Acceptance
* In-house turnkey * Customer site turnkey
8- 12
A FOCUS ON QUALITY
ISO-9000
Statistical Techniques (Use of) Personnel Training Internal Auditing Quality Records Control of Production Purchasing Mgmt. responsibility
Q-Sys Principles
Material Control
Quality in Marketing
Process Control
Corrective Action
Handling & Storage Nonconformity Control of Insp. Equip. Product Verification
8- 13
A FOCUS ON QUALITY
The Baldrige Award
Seven Quality Categories 1. Leadership 2. Information and analysis 3. Strategic Planning 4. Human resource utilization 5. QA of products and services 6. Results from QA 7. Customer Satisfaction Eight Essential of Winning 1. Strategic plan w/benchmark 2. Top to bottom Q commitment 3. Customer Connectivity 4. Partnership with suppliers 5. After sales customer support 6. Continuous Improvement 7. A problem prevention focus 8. Performance Measurement
8- 14
A FOCUS ON QUALITY
Home Grown Quality Systems
One-up-One-down Inspection
SUPPLIERS
Raw Material Received
R
Molding
Rough Machining
R
Purchased Finished Receiving
R
Subcontracted Operations
R
Assembly Heat Treat
R
Functional Test Precision Machining Repair
R
Cleaning Cleaning Retest
R
Prime Painting
R
Final Inspection
Packaging
Shipping
8- 15
8- 16
RESOURCE PLANNING
Objectives
Increased customer responsiveness Work force stability, flexibility & retention Improve make/buy decisions Cost effective materials management Sales Forecast Management People Value and Skills Training Capacity Planning Workload Outsourcing
Targets
7- 2
COMPETITION
1996
Q1-97
Q2-97
Q3-97
Q4-97
Q1-98
Q2-98
TREND
7- 3
75%
50%
25%
12
FORECASTED
CUST. ID
90% CONF
EXE HOLD
ORDER
BASE UNIT
MOTOR
TRANSMISSION
30HP 60%
AUTOMATIC 30%
60HP 40%
MANUAL 40%
SEMI-AUTO 40% 7- 5
10
JOE R
PAT B
4/97
4/96
6/96
6/96
6/96
6/96
8/96
896
4/96
4/96
7- 7
_ 4 _ 3 _ 2
5 MECHANICAL 4 3 2 1 1
5 4
ELECTRICAL
_ 1
3 2
1 2
1 2 3 4 5
3
4 5 QUALITY CONTROL
PROBLEM SOLVING
7- 8
7- 9
RESOURCE PLANNING
Tradition Closed Loop System - Long Range
MASTER PRODUCTION SCHEDULE
YES
7- 10
CAPACITY PLANNING
Typical Unit Concept - Short Range
ROUGH CUT CAPACITY FOR 1st QUARTER TU TARGET HOURS as of 6/16 445 79 10 275 187 128 117 317 159 TOTAL HOURS 1778.88 157.58 39 825.72 559.56 1024.96 0 3169.9 0 PERFORM PEOPLE FACTOR REQUIRED 80% 90% 90% 90% 80% 80% 80% 75% 66% TOTAL ATM 2001 ATM 2020 ARRAY 2002 DIPPER 2007/9 PRESSES OVEN 348 165 252 176 144 31 49 2 0 0 4 3 0 329.4 0 0 577.56 94.08 0 66% 66% 50% 66% 66% 80% TOTAL LASER 5002 179 0 0 50% TOTAL 0.00 0.00 21.65 0.97 0.00 0.00 1.71 0.28 0.00 2.96 4.34 0.34 0.08 1.79 1.37 2.50 0.00 8.25 0.00 18.68
SYSTEM IR 3001 5200 ELECT 5300 ELECT IR 3002 4020 R/T 18 R/T 16A MFT 3300 IND 3700
QTY 4 2 4 3 3 8 0 10 0
7- 11
CAPACITY PLANNING
Load Factor and the Performance Factor Demonstrated
Theoretical
Demoretical
7- 12
WORKLOAD OUTSOURCING
Outsourcing Drivers
BUILD LINEARITY
80
GPM
60 55
60
40 20
35
0 M1 M2 M3 M4 M5 M6 M7 M8
QUALITY
100 90 80 70 60 50 40 1st Qtr 2nd Qtr 3rd Qtr 4th Qtr Sub. X Sub. Y Sub. Z
7-13
WORKLOAD OUTSOURCING
In-house Preparations
Identification of core competencies Special processes/training requirements Custom machines/cost advantages Technology with limited patent protection Cost review and target pricing Standard vs. actual cost Overhead allocations and reallocation Pricing target range (5-20% reduction) Point-of-use logistics requirements Scheduling methodology (MRP vs. JIT) Material handling/storage containers Documentation review and upgrading Tribal knowledge vs. work instructions Schematic and assembly drawings Testing specifications/fixtures
7- 14
WORKLOAD OUTSOURCING
Supplier Selection Process
Selection Team
BUYER/ PLANNER CORE TEAM MANUFACTURING ENGINEER
QUALITY ENGINEER
7- 15
7- 16
OVERCOMING OBJECTIONS*
1. The costs will outweigh the benefits. What will we find that we didnt already know?
3-2
OVERCOMING OBJECTIONS
2. But some tasks will be labor intensive: Identifying strategic objectives, tactical plans, metrics definition, and progress reporting.
3-3
OVERCOMING OBJECTIONS
3. We have only limited control over results. Why should we be held accountable for things we cant control?
3-4
OVERCOMING OBJECTIONS
3-5
OVERCOMING OBJECTIONS
5. Management will misuse or misinterpret the results. The process will be gamed.
3-6
OVERCOMING OBJECTIONS
3-7
OVERCOMING OBJECTIONS
7. Too much complexity: There are numerous systems and assessment criteria; how will we combine them all? (ISO9001, ISO14000, Baldrige, TQM, Kaizen).
3-8
OVERCOMING OBJECTIONS
8. Its too big, too ambitious and too expensive to deploy a strategic plan in this entire organization. We cant afford such large-scale efforts.
3-9
Identifying and evaluating internal factors Identifying and evaluating external factors Developing the mission statement Strategic objectives Defensive strategies Competitive strategies Technology Leadership Value Delivery System Operational Effectiveness Success Criteria Resource Management The Action Plan
1-16
Implementation
Balanced Scorecard
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Copyright 2011 Business Basics, LLC All rights reserved. No part of this module may be reproduced for any purpose other than the in-house training of employees of companies that have purchased this module.