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An Introduction

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Mohammed Ekram

Three Phase Line L1 L2 L3

Control Voltage Return

Control Voltage Source Contactor Coil

Motor Contactor

START

STOP Main Contacts

M
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Auxillary Contacts
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Mohammed Ekram

PLC: (Programmable Logic Controller) An industrial control device developed to accept contact closure inputs and to provide outputs that drive relay coils.
The device may be re-programmed with code relating

inputs to outputs Modern PLCs may allow analog input/output and may support high level language functions (C, C++, BASIC) Programming logic includes simple logic, timing functions counting functions, sequences, and may include complex algorithms (eg. PID) Examples: Allen-Bradley, Schneider-Modicon, GE, Moeller, etc.
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Ladder Logic: Graphical language for describing output of an electrical switching system as a function of its inputs.
Also known as relay ladder logic or RLL Commonly used in PLC coding Primarily used to relate logical inputs (switch closures) to relay coil

outputs. (Start switch used to energize a motor contactor relay) Commonly used to document control equipment in process plants Example:
Control Voltage Source

START

MOTOR

Contact

Control Voltage Return Coil


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5/22/2012

Mohammed Ekram

Control Voltage Source

Contacts

Loads

Control Voltage Return

Start Dryer

Stop Dryer

Dryer

Dryer

iated assoc ct Conta ith load w

Start Unload Stop Unload

Unload Conveyor

Unld. Conv.

Note:
Power circuit is not shown, only control wiring Left side ladder is source, right is sink Many rungs or circuits can be shown

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Mohammed Ekram

Circuit elements
I Input contact closures Q Output contact closures (drives coil) T Timer device C Counter device M Auxiliary relay A Analog input Etc

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Mohammed Ekram

Time delayed start of conveyor with All STOP


Control Voltage Return

Control Voltage Source

Start Dryer

STOP

Dryer

Dryer

Time Delay

Time Delay

STOP

Unload Conveyor

Unld. Conv.

5/22/2012

Mohammed Ekram

Time delayed start and time delayed stop


Control Voltage Return

Control Voltage Source

Start Dryer

STOP

Dryer

Dryer

Start Time Delay

Start Time Delay

STOP Time Delay

Unload Conveyor

Unld. Conv.

STOP

Unload Conveyor

STOP Time Delay Relay 1

Relay 1
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