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5/22/2012
Mohammed Ekram
Motor Contactor
START
M
5/22/2012 Mohammed Ekram
Auxillary Contacts
2
5/22/2012
Mohammed Ekram
PLC: (Programmable Logic Controller) An industrial control device developed to accept contact closure inputs and to provide outputs that drive relay coils.
The device may be re-programmed with code relating
inputs to outputs Modern PLCs may allow analog input/output and may support high level language functions (C, C++, BASIC) Programming logic includes simple logic, timing functions counting functions, sequences, and may include complex algorithms (eg. PID) Examples: Allen-Bradley, Schneider-Modicon, GE, Moeller, etc.
5/22/2012 Mohammed Ekram 4
Ladder Logic: Graphical language for describing output of an electrical switching system as a function of its inputs.
Also known as relay ladder logic or RLL Commonly used in PLC coding Primarily used to relate logical inputs (switch closures) to relay coil
outputs. (Start switch used to energize a motor contactor relay) Commonly used to document control equipment in process plants Example:
Control Voltage Source
START
MOTOR
Contact
5/22/2012
Mohammed Ekram
Contacts
Loads
Start Dryer
Stop Dryer
Dryer
Dryer
Unload Conveyor
Unld. Conv.
Note:
Power circuit is not shown, only control wiring Left side ladder is source, right is sink Many rungs or circuits can be shown
5/22/2012
Mohammed Ekram
Circuit elements
I Input contact closures Q Output contact closures (drives coil) T Timer device C Counter device M Auxiliary relay A Analog input Etc
5/22/2012
Mohammed Ekram
Start Dryer
STOP
Dryer
Dryer
Time Delay
Time Delay
STOP
Unload Conveyor
Unld. Conv.
5/22/2012
Mohammed Ekram
Start Dryer
STOP
Dryer
Dryer
Unload Conveyor
Unld. Conv.
STOP
Unload Conveyor
Relay 1
5/22/2012 Mohammed Ekram