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Page 1
Datasheet
Kilnloq System
Page 2
PREFACE
This datasheet covers FLSmidth A/S Kilnloq gas analysis system with respect to technical data, installation, etc. The datasheet information must be used in conjunction with all documents included in the complete system users manual The whole analysis system is to be operated and maintained as described in the system manual supplied with system. If not, the efficiency and lifetime of the system will be reduced. An alarm must always be corrected at once. Qualified and trained personnel must perform the maintenance. FLSmidth A/S Gas Analysis Technology continuous improved the product and reserve the right to modify the information contained in this datasheet without notice.
Probe Cooling
Page 3
Trained/qualified Personnel
Indicates personnel that is not only certified to work on the plant according to all local and national regulations, but personnel who also has specific training from e.g. FLSmidth Gas Analysis Technology in use and maintenance of gas analysis systems.
Between Probe and Probe cooling: Between probe and Air Utility:
Page 4
Power supply: Power supply from GMU: Power supply from GMU: (control valves) Connections: Sample line connection: Compressed air: Pressure: Consumption: Quality:
Air connection: Water cooling: Pressure: (at WS1) Consumption: Water flow Water connection:
1
Page 5
3x380 3x480 V 50/60 Hz, 1,0 kVA. 24 V DC, 25 W (control signals) 110-230 VAC, 100W 1780 x 725 x 1155 mm. 1980 x 950 x 1400 mm. 4x12 for 12mm expansion bolts App. 300 kg. App. 450 kg. -20C to 55C -40C to 55C OPTIONAL!! -15C to 55C Equipment must be protected against heat radiation 200 liters (approximately) ISO 7/1-Rp-1 Union (1female pipe tread). ISO 7/1-Rp-1 Union (1female pipe tread). ISO 7/1-Rp-1 Union (1female pipe tread). ISO 7/1-Rp- Union (female pipe tread). During normal operation consumption. Hardness: Chloride: Total salt conc.: (evaporation residue.) Free CO2: Suspended solids : Silica (SiO2): Sulphate (SO4): Algae growth: pH: there is no water 10 dH*. 1000 mg/litre. 3000 mg/litre. 20 mg/litre. 5000 mg/litre. 50 mg/litre. 680 mg/litre. NOT ALLOWED. 5 7.
Dimensions: Dimensions l x w x h Dimensions seaworthy package l x w x h: Foundation: Weight: Weight Weight seaworthy package gross dry: Temperatures: Ambient temperature: OPTIONAL: Ambient temperature with low temperature option and shield Storage temperature:
Capacity: Connections: WL1 Water connection to probe: WL2 Water connection from probe: WS1 Water supply to PROBE COOLING, between 0.5-3 bar WD1 Water drain from PROBE COOLING: Water specifications: Cooling water: consumption: The following values of the water quality should not be exceeded Never use: de-mineralized water or de-ionized water or distilled water
None
Page 6
Dimensions: Dimensions l x w x h Volume: Foundation: Weight: Weight Weight including seaworthy package Temperatures: Ambient temperature: OPTIONAL: Ambient temperature with low temperature option and shield. Storage temperature: Compressed air requirements: Pressure: Capacity: Consumption: Quality:
600 x 500 x 1180 mm 100 litres 3x12 for 12mm expansion bolts 50 kg 100 kg -20C to 55C -40C to 55C OPTIONAL!! -15C to 55C Equipment must be protected against heat radiation 600 kPa (nominal) Range 550-750 kPa 100 litres According to individual system configuration. See system manual 3-3-3 according to ISO 8573-1 Maximum 5 mm (size) particles Minimum -20 water pressure dew point* *Pressure dew point must be minimum -10C below minimum ambient temperature at any time. Maximum 1 mg/m3 oil ISO 7/1-Rp , Union (female) ISO 7/1-Rp , Union (female)
Connections: AS1 air inlet connection AS2 supply for Extraction Device
Page 7
Foundation: Weight: Weight, dry: Weight seaworthy package gross dry: Temperatures: Ambient temperature: Storage temperature: Placement: Analyzer housing
4x12mm for 12mm expansion bolts Approximately 400 kg. Approximately 570 kg. 5C to 40C -15C to 55C under roof In a dust- and vibration-free (max +- 0.04 mm at 5 to 55 Hz. 0.5 g at 55 to 150 Hz) and wellventilated room of min. 6 m2. 6 mm PVDF fittings. 0,33Liter / 24hour
Page 8
In a dust- and vibration-free (max +- 0.04 mm at 5 to 55 Hz. 0.5 g at 55 to 150 Hz) and wellventilated room of min. 6 m2. None.
Page 9
Page 10
cable is to be located in the GMU and fixed in the hose clamp. Bending radius has to be greater than 250 mm. Note. If the hose has to be coiled the coils must not touch each other there should be at least 100 mm between The distance between heated hoses should be at least 100 mm
Page 11
V3.1
E3.1 B3.4
TI E1 TALH TI
s
A1 GMU
Notice: All hoses for sample gas from probe to E1.1 is PTFE
C3.2
V3.3
V3.2
E1.1 TALH
B1.1 MAH
U1.1 AF
U1.2 AF
U1.2 AF
B1.2 FALL
V1.1 M3.1
D
E1 Customer supply
Line 1
E1.1
E1.1:L1
C1.3
E1.1
E1.1:L2
M1.1
Y1.2 C1.1
P B A
E1.1
E1.1:L3
Y1.5
B A P
B1.1
V1.3
C1.2
x
U1.x
x x
U1.x
x x
U1.x
x
B1.2
A4 Extraction Device
1B10 TAH
WL2 WL1
10mm PTFE
B4.1
B4.1 PAL
1B3 TAH
s p s s
B1.6
B1.6 PAL
Y4.11 1B5
W1 HILH E4 TALH
1B3
E3 TALH
-
M1.3
s M1.6
M1.4
p M1.5
V1.5
Calibration Gas BB1 (Button of filter house) BB2 (snap connector) BB3 (cooling jacket) PI Reference Gas PI PI PI PI
E4 W1 KilnLoq Probe
M4.1 PSA
E3
P4.1 PAL
PI
V3
V1
V2
C1
Dosing
C2
Condensate
Y4.13 M4.1
BB2 BB1 P A
P4.1
Span-Gas 2
C5
Span-Gas 1
C3
Zero-Gas
C4
Y4.7 V2.6
Y4.10
Y4.9
PI2.1 B4.2 PAL
3 1
3 1
Y4.1
12
B4.2
Y4.12
C2.1
2
V2.5
V2.4
3 1
Y4.2
M4.5 PSA
V4.1
3 1
V2.2
AS2 AS2 Drain AP1 AS3
V2.1
Flange cleaner
Y4.4 Y4.3
AS4
AP1
1 5
Customer supply
Y4.6
Drawing title:
270910-KilnLoqV2-1-100-10
Drawing number (Customer):
1 3
KilnLoqV2
Drawing scale: Drawing units:
None
mm
LHS
27-09-10
The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth
Page 12
A1 Gasloq 1200
A1 Field cabinet
Pro-f ace
Pro-f ace
A2 Utility Air
A1 Gasloq Cube
A3 Probe cooling
Drawing title:
270910-Kilnloq-1-110-05 -
Kilnloq V2 none
Drawing scale:
mm
LHS
27-09-10
The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth
Page 13
NOTE
A: This is an example for installation arrangement. The actual installation depends on kiln type and dimension. B: A safe and secure emergency exit from platform must be ensured.
AS1 Air supply Fixed 1" pipe line installation (Not in scope of analysis system )
800
WS1 Water supply Fixed 1" pipe line installation (Not in scope of analysis system )
E1 Sample hose
WD1 Water drain Fixed 1" pipe line installation (Not in scope of analysis system )
Kiln inlet end view "Best Kilnloq tip measurement area" eg. Probe Tip
Utillity Air
NOTE
Mating flange (Not in scope of analysis system) Position: above kiln center line, close as possible to kiln sealing (see drw.) Horizontal: 45 (to 90) deg. to kiln (see drw.) Vertical: going 0 to 10 deg. down. Minimum 800mm above installation deck.
45-
90
AS2 Air supply NOTE: common air supply for complete system: AS1 and AS2 must be minimum 1" Room for gas analyser equipment Distance from probe according to Heated Hose E1 length (May not be in scope of analysis syste
4500
Extraction Device EXD WL1+WL2 Water connections to sample probe Fixed 1" pipe line installation (Not in scope of analysis system )
4500
Probe Cooling
Drawing title:
270910-KilnLoq-1-110-10 -
Drawing scale:
1:72
mm
LHS
27-09-10
The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth
Page 14
NOTE
This is an example for installation arrangement. The actual installation depends of kiln type and dimension.
Calciner duct
NOTE
Mating flange (Not in scope of analysis system) Vertical: going 10 deg. down like extraction device (see drw.)
NOTE: common air supply for complete system: AS1 and AS2 must be minimum 1" Utillity Air Recommended < 10m Min " (Not in scope of analysis system ) Room for gas analyser equipment (Not in scope of analysis system )
4500
Extraction Device EXD WL1+WL2 Water connections to sample probe Fixed 1" pipe line installation (Not in scope of analysis system )
Drawing title:
270910-KilnLoq-1-110-20 -
Kilnloq V2 1:55
Drawing scale:
mm
LHS
27-09-10
The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth
Page 15
Section A-A
5" Inner diameter e.g. Pipe 141,3x6,55mm Material: St 37 A 18 BCD210 250
Drawing title:
270910-Kilnloq-1-110-11 -
Drawing scale:
1:12
mm
LHS
27-09-10
The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth
Page 16
1200
Right side
Front view
570
Left side
2M3
P ur ge out1
Pro -f ace
D os ing
Main switch
AB
Ma in s witch
2100
C onde nsate
Condensate; 6 mm PVDF
2M3.1
1200
600
Weight: app. 350kg Bulkhead connection for: 6 / 4 mm hose Cable into cabinet trough socket Foundation: 4*12 for 12mm expansion bolt
Drawing title:
1200: Cabinet
Drawing number (FLSmidth GAT):
270910-Kilnloq-1-150-10 -
Kilnloq V2 1:20
Drawing scale:
mm
LHS
27-09-10
The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth
Page 17
Bottom view
M25 cablegland
Right side
2M3
1Q1
Pro-face
AB
600
2M3
Top view
Weight: app. 100kg Cable into cabinet trough glands Wall mounted: 4*10 for 10mm expansion bolt
Drawing title:
Field cabinet
Drawing number (FLSmidth GAT):
270910-Kilnloq-1-150-30 -
Drawing scale:
none
mm
LHS
27-09-10
The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth
Page 18
Front view
Left view
Air Con.
2200
1920
Projekt name Project Type
Projekt s eriel Project Data
2260
Wall construction (From outside): Layer 1: ST, Galv. STeel plate Layer 2: XPS, Extruded PolyStyrene Layer 3: GRP, Glasfiber Reinforced Plastic Layer 4: Layer 5: Layer 6: Wind load@15s [m/s]: 50 Wind load@24h [m/s]: 70 Weight app. [kg]: 1000 Kg Attached to foundation w. M16 bolts (steel 88) [pcs.]: minimum 8
Drawing title:
270910-Kilnloq-1-160-30 -
Actual wind load at Normal condition (air density = 1.23 kg/m3, air temperature = 20 degress Celsius)
Kilnloq 1:20
Drawing scale:
mm
LHS
27-0910
The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth
Page 19
1167
400
Weight: app. 50kg Air connection AS1: 1/2" Union, ISO 7/1 Air connection AS2: 1/2" Union, ISO 7/1 Air consumption: app. 3 Nm3/h at 600 kPa Air quality: 3-3-3 according to ISO 8573-1 Foundation: 3*12 for 12mm expansion bolt (300mm circle)
Drawing title:
Utility Air
Drawing number (FLSmidth GAT):
270910-Kilnloq-1-170-10 -
Kilnloq V2 1:8
Drawing scale:
mm
LHS
27-09-10
The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth
Page 20
Horizontal installation
100
3073
424
5 deg. installation
min. 200 free space 3575
1291
532,5
418,3
Stroke = 1700
758,5
10 deg. installation
NOTE: Maximum allowed installation angle is 10 deg. Recommended angle is between 0 and 5 deg. See users manual for further information.
46,1
Weight: app. 600kg Water connection WL1+WL2: 1" Union, ISO 7/1 Air connection AS2+AS3: " Union, ISO 7/1 Air consumption: app. 3 Nm3/h at 600 kPa Air quality: 3-3-3 according to ISO 8573-1 Foundation: 8*13 for 12mm expansion bolt
Drawing title:
270910-Kilnloq-1-180-10 -
Kilnloq V2 1:20
Drawing scale:
mm
LHS
27-09-10
The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth
Page 21
FRONT
END
BACKSIDE
1155
1785 TOP
NOTE:
725
AIR FLOW DIRECTION No restrictions!!
Keep 0,5m free space above the Probe cooling for free access to water tank
Eyes for lifting Overflow pipe Connect to drain " WL2: Water return from sample probe WL1: Water outlet to sample probe WS1: Water supply WD1: Water drain 4x13 for mounting
FLSmidth A/S Gas Analysis Technology Klostermarken 6 9550 Mariager, Denmark
Project / Plant name: Drawing title:
Weight (empty): app. 300 kg Water volumen: app. 200 liters Water connections: 1" Union, ISO 7/1-Rp 1 Water connections: " Union (WD1 Only) Water supply pressure at WS1: 100-500 kPa Water consumption: 0 l/h Foundation: 4x13 for 12mm expansion bolt
Probe Cooling
Drawing number (FLSmidth GAT):
270910-Kilnloq-1-190-10 -
Kilnloq V2 1:20
Drawing scale:
mm
LHS
27-09-10
The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth
Page 22
Cable list
From
Cable information : Short circuit and overload protection 3x25A D02 SIEMENS, Permissible short circuit current Icf =10kA, Rated short-time withstand current (1sec) Icw = 280A, Supply must be residual-current protected
mm 2
Cable name
To
GMU-CPS-W1
GMU
Signal information Power supply for analysis system, 10 kVA 400 VAC 400 VAC 400 VAC PE Term. row Term. no. X11 X11 X11 X11 1U1 1V1 1W1 PE Wire. 1 2 3 4
CPS
Term. row Term. No. U V W PE
GMU-CPS-W2
GMU
Signal information Uninterruptable Power supply for controler 150W 230 VAC 0 VAC PE Term. row Term. no. X11 X11 X11 2U1 2N1 PE Wire. 1 2 3
CPS
Term. row Term. No.
Rev. 0
Date. 27-09-10
Ini.
1/ 9
The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth
Page 23
Cable list
From
Cable information : Cross section : Shield : Tagname AO_CCS_#1 Signal information Analogue signal for #1, 4-20mA, Self-powered, 0-xx Vol.% + Sig. - Sig. PE AO_CCS_#2 Analogue signal for #2, 4-20mA, Self-powered, 0-xx Vol.% + Sig. - Sig. PE AO_CCS_#3 Analogue signal for #3, 4-20mA, Self-powered, 0-xx Vol.% + Sig. - Sig. PE AO_CCS_#4 Analogue signal for #4, 4-20mA, Self-powered, 0-xx Vol.% + Sig. - Sig. PE AO_CCS_#5 Analogue signal for #5, 4-20mA, Self-powered, 0-xx Vol.% + Sig. - Sig. PE All analogue outputs are 4-20 mA
mm 2
Cable name
GMU-CCS-W1
To
GMU
Term. row Term. no. X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 1 2 PE 3 4 PE 5 6 PE 7 8 PE 9 10 PE Wire. 1 2 sh 3 4 sh 5 6 sh 7 8 sh 9 10 sh
CCS
Term. row Term. No.
Rev. 0
Date. 27-09-10
Ini.
2/ 9
The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth
Page 24
Cable list
From
Cable information : Cross section : Shield : Tagname DO_CCS_SYSTEM_ON Signal information System status, Run/Stop, Signal 0 = System stopped, Signal 1 = System running Sig. Sig. DO_CCS_UNIT_ALARM System status, Unit alarm, Signal 0 = Unit alarm, Signal 1 = OK Sig. Sig. DO_CCS_MNT_REQUEST System status, Maintenance request, Signal 0 = Maintenance request, Signal 1 = OK Sig. Sig. DO_CCS_TEST_ON System status, Test mode, Signal 0 = Test mode ON, Signal 1 = Test mode OFF Sig. Sig. DO_CCS_CLEANING_ON System status, Cleaning mode, Signal 0 = Cleaning ON, Signal 1 = Cleaning OFF Sig. Sig. DI_CCS_HMI_LOCK Local operation on HMI display allowed, Signal 0 = HMI Locked, Signal 1 = HMI Available 24 VDC 0 VDC DO_CCS_SHOCK_BLAST Extern shock blaster conrol, Signal 0 = SB off, Signal 1 = SB on Sig. Sig. DO_CCS_HILH Low/high heat input on Kilnloq probe, Signal 0 = Heat input Low/Hi, Signal 1 = OK Sig. Sig. PE All digital outputs are potential free relay contacts rated 5 A at 30 VDC or 250 VAC
mm 2
Cable name
GMU-CCS-W2(KilnLoq)
To
GMU
Term. row Term. no. X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PE Wire. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PE
CCS
Term. row Term. No.
Rev. 0
Date. 27-09-10
Ini.
3/ 9
The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth
Page 25
Cable list
From
Cable information : Cross section : Shield : Tagname PS_AC_E1
mm 2
Cable name
To
Heated hose, supplied with the system; NOTE: Heated Hose is to be drawn by customer, Electrical termination in GMU GMU-E1-W1
GMU
Signal information Power supply for heated hose E1, x,x kVA 400 VAC 400 VAC PE Term. row Term. no. X16 X16 X16 X16 X16 X16 1V2 1W2 PE 1 2 3 Wire. brown blue green white red red
E1
Term. row Term. No.
AI_PT_100_E1
GMU-PROBECOOL-W1
GMU
Signal information Power supply for Probe Cooling Panel, 1,0 kVA 400 VAC 400 VAC 400 VAC 400 VAC Term. row Term. no. X14 X14 X14 X14 3U2 3V2 3W2 PE Wire. 1 2 3 4
Probe Cool
Term. row Term. No. X34 X34 X34 X34 1U1 1U1 1W1 PE
Rev. 0
Date. 27-09-10
Ini.
4/ 9
The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth
Page 26
Cable list
From
Cable information : Cross section : Shield : Tagname DO_E3.1 Signal information Probe Cooling: Heatexchanger Fan, Signal 0 = OFF, Signal 1 = ON 24 VDC Sig. DO_M3.1 Probe Cooling: Water pump, Signal 0 = OFF, Signal 1 = ON Sig. PE Probe Cooling Panel: Control signals
mm 2
Cable name
GMU-PROBECOOL-W2
To
GMU
Term. row Term. no. X14 X14 X14 X14 1 2 3 PE Wire. 1 2 3 shield
Probe Cool
Term. row Term. No. X34 X34 X34 X34 1 2 3 PE
Rev. 0
Date. 27-09-10
Ini.
5/ 9
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Page 27
Cable list
From
Cable information : Cross section : Shield : Tagname PS_DC_EXD Signal information 24 VDC for Extraction device PE 24 VDC 0 VDC DO_Y4.1_IN DO_Y4.1_OUT DO_Y4.2 DI_1B6_IN DI_1B8_1B9_OUT DO_1S6_1S7_ACT DI_1S6_IN DI_1S7_OUT DO_Y4.3_FCL AI_PT100_1B3 Probe IN, Signal 0 = Y4.1 closed IN, Signal 1 = Y4.1 open IN Probe OUT, Signal 0 = Y4.1 closed OUT, Signal 1 = Y4.1 open OUT EXD in normal operation, Signal 0 = Y4.2 closed, Signal 1 = Y4.2 open Position switch: Probe IN, Signal 0 = Probe not IN, Signal 1 = Probe IN Position switch: Probe OUT, Signal 0 = Probe not OUT, Signal 1 = Probe OUT Push buttons 1S6 and 1S7 active, Signal 0 = 1S6 and 1S7 not active, Signal 1 = 1S6 and 1S7 active Probe manuel IN, Signal 0 = , Signal 1 = Move Probe IN Probe manual OUT, Signal 0 = , Signal 1 = Move Probe OUT Flange cleaning, Signal 0 = Y4.3 closed, Signal 1 = Y4.3 open Supply water (to KilnLoq) temperature (option), , , + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. Sig. Sig. Sig. AI_PT100_1B5 Return water (from KilnLoq) temperature (option), , , Sig. Sig. Sig. Extraction Device: Control signals
mm 2
Cable name
GMU-EXD-W1 (KilnLoqV2)
To
GMU
Term. row Term. no. X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 PE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Wire. Shield 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47
EXD
Term. row Term. No. PE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Rev. 0
Date. 27-09-10
Ini.
6/ 9
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Page 28
Cable list
From
Cable information : Cross section : Shield : Tagname DO_Y4.4_CJC DO_Y4.7_BB1 DO_Y4.8_BB2 DO_Y4.9_AIR DO_Y4.10_VENT DI_B4.2_PAL DO_Y4.12 DO_Y4.13 DI_B4.1_PAL DO_Y4.5_OPEN (12) DO_Y4.5_CLOSE (14) DI_1B10_Open AI_PT100_A4 Signal information Cooling jacket cleaning (option), Signal 0 = Y4.4 closed, Signal 1 = Y4.4 open Blow Back 1, Signal 0 = Closed, Signal 1 = Open Blow Back 2, Signal 0 = Closed, Signal 1 = Open Air inlet, Signal 0 = Closed, Signal 1 = Open Vent, Signal 0 = Closed, Signal 1 = Open Pressure alarm, Signal 0 = Pressure alarm, Signal 1 = OK Control valve for Sample valve Y4.11, Signal 0 = Closed, Signal 1 = Open Protection valve for P4.1, Signal 0 = Closed, Signal 1 = Open Water pressure (flow) alarm, Signal 0 = Failure, Signal 1 = OK Shutter open, Signal 0 = Y4.5 Closed (12), Signal 1 = Y4.5 Open (12) Shutter close, Signal 0 = Y4.5 Closed (14), Signal 1 = Y4.5 Open (14) Shutter position OPEN, Signal 0 = Shutter closed, Signal 1 = Shutter open Temperature signal Extraction device, , , + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. Sig. Sig. Sig. AI_P4.1 Probe underpressure sensor, 4-20mA, , + Sig. - Sig. PE Extraction Device: Control signals
mm 2
Cable name
GMU-EXD-W1 (KilnLoqV2)
To
GMU
Term. row Term. no. X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 PE Wire. 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 shield X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47
EXD
Term. row Term. No. 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 PE
Rev. 0
Date. 27-09-10
Ini.
7/ 9
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Page 29
Cable list
From
Cable information : Cross section : Shield : Tagname AI_PT_100_E3 Signal information Temperature signal from filter heater E3, , , Sig. Sig. Sig. PE Cable information : Cross section : Shield : Tagname AI_PT_100_E4 Signal information Temperature signal from pipe heater E4, , , Sig. Sig. Sig. PE Cable information : Cross section : Shield : Tagname PS_AC_E3 Signal information Power supply for filter heater E3, max 1.3 kVA 400 VAC 400 VAC PE Extraction Device: Power supply
mm 2
Cable name
GMU-EXD-W2
To
GMU
Term. row Term. no. X19 X19 X19 X19 1 2 3 PE Wire. 1 2 3 Shield X49 X49 X49 X49
EXD
Term. row Term. No. 1 2 3 PE
GMU-EXD-W3
GMU
Term. row Term. no. X19 X19 X19 X19 4 5 6 PE Wire. 1 2 3 Shield X49 X49 X49 X49
EXD
Term. row Term. No. 4 5 6 PE
GMU-EXD-W4
GMU
Term. row Term. no. X19 X19 X19 4U2 4V2 PE Wire. 1 2 PE X49 X49 X49
EXD
Term. row Term. No. 1U1 1V1 PE
Rev. 0
Date. 27-09-10
Ini.
8/ 9
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Page 30
Cable list
From
Cable information : Cross section : Shield : Tagname PS_AC_E4 Signal information Power supply for pipe heater E4, max 2.1 kVA 400 VAC 400 VAC PE Extraction Device: Power supply
mm 2
Cable name
GMU-EXD-W5
To
GMU
Term. row Term. no. X19 X19 X19 5U2 5W2 PE Wire. 1 2 PE X49 X49 X49
EXD
Term. row Term. No. 2U1 2W1 PE
Rev. 0
Date. 27-09-10
Ini.
9/ 9
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Page 31
Cable list
From
Cable information : Short circuit and overload protection 3x25A D02 SIEMENS, Permissible short circuit current Icf =10kA, Rated short-time withstand current (1sec) Icw = 280A, Supply must be residual-current protected
mm 2
Cable name
To
GMU-CPS-W1
GMU
Signal information Power supply for analysis system,8 kVA 400 VAC 400 VAC 400 VAC PE Term. row Term. no. X11 X11 X11 X11 1U1 1V1 1W1 PE Wire. 1 2 3 4
CPS
Term. row Term. No. U V W PE
GMU-CPS-W2
GMU
Signal information Uninterruptable Power supply for controller 150W 230 VAC 0 VAC PE Term. row Term. no. X11 X11 X11 2U1 2N1 PE Wire. 1 2 3
CPS
Term. row Term. No.
Rev. 0
Date. 27-09-10
Ini.
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Page 32
Cable list
From
Cable information : Cross section : Shield : Tagname AI_CCS_O2 Signal information Analogue signal for #1 O2 (range, unit config on HMI), 4-20mA, Self-powered, 0-10 Vol.% + Sig. - Sig. AI_CCS_CCS_CO Analogue signal for #2 CO (range, unit config on HMI), 4-20mA, Self-powered, config 0-100% range + Sig. - Sig. AI_CCS_CCS_NO Analogue signal for #3 NO (range, unit config on HMI), 4-20mA, Self-powered, config 0-100% range + Sig. - Sig. AI_CCS_CCS_CH4 Analogue signal for #4 CH4 (range, unit config on HMI), 4-20mA, Self-powered, config 0-100% range + Sig. - Sig. AI_CCS_CCS_SO2 Analogue signal for #5 SO2 (range, unit config on HMI), 4-20mA, Self-powered, config 0-100% range + Sig. - Sig. All analogue outputs are 4-20 mA
mm 2
Cable name
GMU-CCS-W1
To
GMU
Term. row Term. no. X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 1 2 3 4 5 6 7 8 9 10 Wire. 1 2 3 4 5 6 7 8 9 10
CCS
Term. row Term. No.
Rev. 0
Date. 27-09-10
Ini.
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Page 33
Cable list
From
Cable information : Cross section : Shield : Tagname DO_CCS_SYSTEM_ON Signal information System status, Run/Stop, Signal 0 = System stopped, Signal 1 = System running Sig. Sig. DO_CCS_UNIT_ALARM System status, Unit alarm, Signal 0 = Unit alarm, Signal 1 = OK Sig. Sig. DO_CCS_MNT_REQUEST System status, Maintenance request, Signal 0 = Maintenance request, Signal 1 = OK Sig. Sig. DO_CCS_TEST_ON System status, Test mode, Signal 0 = Test mode ON, Signal 1 = Test mode OFF Sig. Sig. DO_CCS_CLEANING_ON System status, Cleaning mode, Signal 0 = Cleaning ON, Signal 1 = Cleaning OFF Sig. Sig. DI_CCS_HMI_LOCK Local operation on HMI display allowed, Signal 0 = HMI Locked, Signal 1 = HMI Available 24 VDC 0 VDC DO_CCS_SHOCK_BLAST Extern shock blaster conrol, Signal 0 = SB off, Signal 1 = SB on Sig. Sig. DO_CCS_HILH Low/high heat input on Kilnloq probe, Signal 0 = Heat input Low/Hi, Signal 1 = OK Sig. Sig. PE All digital outputs are potential free relay contacts rated 5 A at 30 VDC or 250 VAC
mm 2
Cable name
GMU-CCS-W2(KilnLoq)
To
GMU
Term. row Term. no. X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PE Wire. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PE
CCS
Term. row Term. No.
Rev. 0
Date. 27-09-10
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Page 34
Cable list
From
Cable information : Cross section : Shield : Tagname DI_CCS_START_STOP Signal information START and STOP signal from CCS (Puls >2sek toggle funtion), Signal 0 = No Operation, Signal 1 = Start / Stop Puls 24 VDC 0 VDC Cable information : Cross section : Shield : Tagname PS_AC_E1
mm 2
Cable name
GMU-CCS-W2.1(Field C.KilnLoq)
To
All digital outputs are potential free relay contacts rated 5 A at 30 VDC or 250 VAC
mm 2
GMU
Term. row Term. no. X13 X13 17 18 Wire. 1 2
CCS
Term. row Term. No.
Heated hose, supplied with the system; NOTE: Heated Hose is to be drawn by customer, Electrical termination in GMU GMU-E1-W1
GMU
Signal information Power supply for heated hose E1, 1.9 kVA 400 VAC 400 VAC PE Term. row Term. no. X16 X16 X16 X16 X16 X16 1V2 1W2 PE 1 2 3 Wire. brown blue green white red red
E1
Term. row Term. No.
AI_PT_100_E1
Rev. 0
Date. 27-09-10
Ini.
4/ 9
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Page 35
Cable list
From
Cable information : Cross section : Shield : Tagname PS_AC_Probe Cooling Signal information Power supply for Probe Cooling Panel, 1,0 kVA 400 VAC 400 VAC 400 VAC 400 VAC Cable information : Cross section : Shield : Tagname DO_E3.1 Signal information Probe Cooling: Heatexchanger Fan, Signal 0 = OFF, Signal 1 = ON 24 VDC Sig. DO_M3.1 Probe Cooling: Water pump, Signal 0 = OFF, Signal 1 = ON Sig. PE Probe Cooling Panel: Control signals
mm 2
Cable name
GMU-PROBECOOL-W1
To
GMU
Term. row Term. no. X14 X14 X14 X14 3U2 3V2 3W2 PE Wire. 1 2 3 4
Probe Cool
Term. row Term. No. X34 X34 X34 X34 1U1 1U1 1W1 PE
GMU-PROBECOOL-W2
GMU
Term. row Term. no. X14 X14 X14 X14 1 2 3 PE Wire. 1 2 3 shield
Probe Cool
Term. row Term. No. X34 X34 X34 X34 1 2 3 PE
Rev. 0
Date. 27-09-10
Ini.
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Page 36
Cable list
From
Cable information : Cross section : Shield : Tagname PS_DC_EXD Signal information 24 VDC for Extraction device PE 24 VDC 0 VDC DO_Y4.1_IN DO_Y4.1_OUT DO_Y4.2 DI_1B6_IN DI_1B8_1B9_OUT DO_1S6_1S7_ACT DI_1S6_IN DI_1S7_OUT DO_Y4.3_FCL AI_PT100_1B3 Probe IN, Signal 0 = Y4.1 closed IN, Signal 1 = Y4.1 open IN Probe OUT, Signal 0 = Y4.1 closed OUT, Signal 1 = Y4.1 open OUT EXD in normal operation, Signal 0 = Y4.2 closed, Signal 1 = Y4.2 open Position switch: Probe IN, Signal 0 = Probe not IN, Signal 1 = Probe IN Position switch: Probe OUT, Signal 0 = Probe not OUT, Signal 1 = Probe OUT Push buttons 1S6 and 1S7 active, Signal 0 = 1S6 and 1S7 not active, Signal 1 = 1S6 and 1S7 active Probe manuel IN, Signal 0 = , Signal 1 = Move Probe IN Probe manual OUT, Signal 0 = , Signal 1 = Move Probe OUT Flange cleaning, Signal 0 = Y4.3 closed, Signal 1 = Y4.3 open Supply water (to KilnLoq) temperature (option), , , + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. Sig. Sig. Sig. AI_PT100_1B5 Return water (from KilnLoq) temperature (option), , , Sig. Sig. Sig. Extraction Device: Control signals
mm 2
Cable name
GMU-EXD-W1 (KilnLoqV2)
To
GMU
Term. row Term. no. X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 PE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Wire. Shield 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47
EXD
Term. row Term. No. PE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Rev. 0
Date. 27-09-10
Ini.
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Page 37
Cable list
From
Cable information : Cross section : Shield : Tagname DO_Y4.4_CJC DO_Y4.7_BB1 DO_Y4.8_BB2 DO_Y4.9_AIR DO_Y4.10_VENT DI_B4.2_PAL DO_Y4.12 DO_Y4.13 DI_B4.1_PAL DO_Y4.5_OPEN (12) DO_Y4.5_CLOSE (14) DI_1B10_Open AI_PT100_A4 Signal information Cooling jacket cleaning (option), Signal 0 = Y4.4 closed, Signal 1 = Y4.4 open Blow Back 1, Signal 0 = Closed, Signal 1 = Open Blow Back 2, Signal 0 = Closed, Signal 1 = Open Air inlet, Signal 0 = Closed, Signal 1 = Open Vent, Signal 0 = Closed, Signal 1 = Open Pressure alarm, Signal 0 = Pressure alarm, Signal 1 = OK Control valve for Sample valve Y4.11, Signal 0 = Closed, Signal 1 = Open Protection valve for P4.1, Signal 0 = Closed, Signal 1 = Open Water pressure (flow) alarm, Signal 0 = Failure, Signal 1 = OK Shutter open, Signal 0 = Y4.5 Closed (12), Signal 1 = Y4.5 Open (12) Shutter close, Signal 0 = Y4.5 Closed (14), Signal 1 = Y4.5 Open (14) Shutter position OPEN, Signal 0 = Shutter closed, Signal 1 = Shutter open Temperature signal Extraction device, , , + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. Sig. Sig. Sig. AI_P4.1 Probe underpressure sensor, 4-20mA, , + Sig. - Sig. PE Extraction Device: Control signals
mm 2
Cable name
GMU-EXD-W1 (KilnLoqV2)
To
GMU
Term. row Term. no. X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 PE Wire. 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 shield X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47
EXD
Term. row Term. No. 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 PE
Rev. 0
Date. 27-09-10
Ini.
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Page 38
Cable list
From
Cable information : Cross section : Shield : Tagname AI_PT_100_E3 Signal information Temperature signal from filter heater E3, , , Sig. Sig. Sig. PE Cable information : Cross section : Shield : Tagname AI_PT_100_E4 Signal information Temperature signal from pipe heater E4, , , Sig. Sig. Sig. PE Cable information : Cross section : Shield : Tagname PS_AC_E3 Signal information Power supply for filter heater E3, max 1.3 kVA 400 VAC 400 VAC PE Extraction Device: Power supply
mm 2
Cable name
GMU-EXD-W2
To
GMU
Term. row Term. no. X19 X19 X19 X19 1 2 3 PE Wire. 1 2 3 Shield X49 X49 X49 X49
EXD
Term. row Term. No. 1 2 3 PE
GMU-EXD-W3
GMU
Term. row Term. no. X19 X19 X19 X19 4 5 6 PE Wire. 1 2 3 Shield X49 X49 X49 X49
EXD
Term. row Term. No. 4 5 6 PE
GMU-EXD-W4
GMU
Term. row Term. no. X19 X19 X19 4U2 4V2 PE Wire. 1 2 PE X49 X49 X49
EXD
Term. row Term. No. 1U1 1V1 PE
Rev. 0
Date. 27-09-10
Ini.
8/ 9
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Page 39
Cable list
From
Cable information : Cross section : Shield : Tagname PS_AC_E4 Signal information Power supply for pipe heater E4, max 2.1 kVA 400 VAC 400 VAC PE Extraction Device: Power supply
mm 2
Cable name
GMU-EXD-W5
To
GMU
Term. row Term. no. X19 X19 X19 5U2 5W2 PE Wire. 1 2 PE X49 X49 X49
EXD
Term. row Term. No. 2U1 2W1 PE
Rev. 0
Date. 27-09-10
Ini.
9/ 9
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Page 40
Contact information: Gas Analysis Technology FLSmidth A/S Klostermarken 6 DK-9550 Mariager Tel + 45 70 10 22 77 www.flsmidth.com/gas