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QC~PLAN.
Project No. & Name: Name of Client/ Consultant: SL ACTIVITY CONTROLLING DOCUMENT Drawings Contract Specs. Mfr.'s Specs. NATURE & EXTENT OF INSP. / TEST Verification of material approval sheet Inspection of pipes ACCEPTANCE CRITERIA - Copper pipes to BS 2871, Part 1 : 1971 - "YORKSHIRE" / Approved manufacturer - "YORKSHIRE" / approved fittings BS 864: Part 2 : 1983 - Brackets 40 x 40 x 4 mm size angles (MS) - Spacing Pipe Size Intervals (mm) (mm) Horizontal Vertical 15 1250 2000 22 2000 2500 28 2000 2500 35 2500 3000 42 2500 3000 54 2750 3000 67 3000 3000 76 3000 3750 100 3000 3750 - Hangers Dia of pipe Threaded bar dia (mm) 15mm to 22mm 8 22 mm & above 10 Soldering Engineer/ Pipe Preparation Foremen/ - Pipes shall be cut using pipe cutter Quality Engineer - End prepared for joints by removal of burrs - Clean with emery paper inside - Fitting to be cleaned

Hot Water Service Piping

Doc. No. M & E QC~Plan- 062/ REV.0 PERSON RESP. AT LOCATION Engineer/ Foremen/ Quality Engineer RECORD Hot Water Services Piping - Insp. Report M & E QC~Form- 062-01/ REV.0

No. 1 Material Inspection

2 Pipe supports

Drawings Contract Specs.

Visual, 100%

Engineer/ Foremen/ Quality Engineer

Hot Water Services Piping - Insp. Report M & E QC~Form- 062-01/ REV.0

3 Joints

Drawings Contract Specs.

Visual, 100%

Hot Water Services Piping - Insp. Report M & E QC~Form- 062-01/ REV.0

3 Joints (Cont'd.....)

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QC~PLAN.
Project No. & Name: Name of Client/ Consultant: SL No. ACTIVITY CONTROLLING DOCUMENT Drawings Contract Specs. NATURE & EXTENT OF INSP. / TEST Visual, 100% ACCEPTANCE CRITERIA Use of flux - IM1 YORKSHIRE / Boss White Green / Approved make - Tubes and fittings to be cleaned thoroughly prior to application of flux - Apply flux with a clean stiff brush - Flux should never be applied without the use of proper gloves Soldering Wire - IM1 YORKSHIRE / approved Lead free solder to be used - Armaflex / approved tubes to be used - Insulated pipes to give clearances as follows, between the adjacent surfaces: Walls: 25 mm Ceiling: 100 mm Finished Floors: 150 mm Adjacent Pipes: 100 mm (both insulated) Adjacent Pipes: 75 mm (only one insulated) Insulated Pipes: 100 mm (adjacent pipes / trunking) Adjacent electrical 100 mm cable: (not in conduiting or trunking)

Hot Water Service Piping

Doc. No. M & E QC~Plan- 062/ REV.0 PERSON RESP. AT LOCATION Engineer/ Foremen/ Quality Engineer RECORD Hot Water Services Piping - Insp. Report M & E QC~Form- 062-01/ REV.0

4 Pipe insulation Hot water supply & return

Drawings Contract Specs.

Visual, 100%

Engineer/ Foremen/ Quality Engineer

Hot Water Services Piping - Insp. Report M & E QC~Form- 062-01/ REV.0

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QC~PLAN.
Project No. & Name: Name of Client/ Consultant: SL ACTIVITY CONTROLLING DOCUMENT Drawings Contract Specs. NATURE & EXTENT OF INSP. / TEST Visual, 100% ACCEPTANCE

Hot Water Service Piping

Doc. No. M & E QC~Plan- 062/ REV.0 PERSON RESP. RECORD Hot Water Services Piping - Insp. Report M & E QC~Form- 062-01/ REV.0

No. 5 Pipe Protection

6 Pipe bends

7 Hot water piping concealed in walls

CRITERIA AT LOCATION - Pipe to be protected with Engineer/ approved PVC tapes when Foremen/ concealed in blockwork Quality Engineer - Tape should be wound uniformly in spiral form with sufficient overlap - Tape winding should be continued for another 10 cms. beyond the blockwork to protect it from concrete / mortar Drawings Visual, 100% - Pipe bending at site not permitted Engineer/ Contract Specs. where proprietary bends are available Foremen/ - Where proprietary bends are not Quality Engineer available, the use of hot or cold pulled bends will be permitted on copper pipe work provided there is no distortion, no undue thinning of the wall, no ovality or any damage to metallic structure of the metal - Bends may be hot formed at the mfr.'s works or cold bend on machine site using an approved bending used by an experienced operative Drawings Visual inspection of - 'KOTERLUX PLUS' / approved Engineer/ Contract Specs. pipes and fittings, 100% pipes are to be used where Foremen/ Mfr.'s specs. copper pipes are to be Quality Engineer BS 2871 Part 1 1971 concealed in block work Plastic covering to BS 3412 1976

Hot Water Services Piping - Insp. Report M & E QC~Form- 062-01/ REV.0

Hot Water Services Piping - Insp. Report M & E QC~Form- 062-01/ REV.0

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QC~PLAN.
Project No. & Name: Name of Client/ Consultant: SL No. 8 Sleeves ACTIVITY CONTROLLING DOCUMENT Contract Specs. NATURE & EXTENT OF INSP. / TEST Visual, 100% ACCEPTANCE CRITERIA - Pipes crossing walls / floors shall be provided with sleeves of same material - Suitably packed with fire retardent mastic - Sleeves should project 2 mm from finished surface - Piping lay out to be inspected for straightness, plumb, vertical drops, clearances, support spacing and brackets

Hot Water Service Piping

Doc. No. M & E QC~Plan- 062/ REV.0 PERSON RESP. AT LOCATION Engineer/ Foremen/ Quality Engineer RECORD Hot Water Services Piping - Insp. Report M & E QC~Form- 062-01/ REV.0

9 Inspection of pipe lay out

Drawings Contract Specs.

Visual, 100%

Engineer/ Foremen/ Quality Engineer

Hot Water Services Piping - Insp. Report M & E QC~Form- 062-01/ REV.0

10 Pressure Test (Interim)

Drawings Contract Specs.

Visual, 100%

11 Final Pressure Test

Drawings Contract Specs. Drawings Contract Specs.

Visual, 100%

12 Final inspection

Visual, 100%

- Pressure test to 10 bars for 24 hoursEngineer/ - On completion of piping one toilet or a Foremen/ group of adjacent toilets, pressure Quality Engineer test to be carried out - On full completion of piping in a Engineer/ block pressure test to be conducted Foremen/ Quality Engineer - No leaks observed Engineer/ - Insulation provided Foremen/ as per requirement - Adequate distance Quality Engineer maintained between individual pipes and wall/ ceiling Quality Engineer: Date: Engineer / Foremen: Date:

Pressure Test Results M & E QC~Form- 061-02/ REV.0

Pressure Test Results M & E QC~Form- 061-02/ REV.0 Hot Water Services Piping - Insp. Report M & E QC~Form- 062-01/ REV.0

Work Location: Remarks:

225433909.xls.ms_office

Date: January 26, 2001