ANNEXURE-I

Ref: SFG/RIOD/SGTF/Overhead piping/EQ1 Date: .01.2022

SCHEDULED OF QUANTITY AND RATES

Sub: Minor fabrication works in fired heater overhead pipelines in SGTF – reg.

Sl.
Approx Unit Rate Total cost
Description of work Unit
No Qty (Rs) (Rs)
1. Cutting & dismantling of existing carbon steel
piping.
Measurement shall be taken, as-built drawings shall be
prepared and approval of Engineer in Charge shall be
obtained before dismantling.
Dismantling of existing pipe lines at various heights by
gas cutting, cold cutting including fittings; elbows,
insulation etc along with structural pipe supports as
Inch meter 325
saddles, shoes, anchors, clamps, valves etc., and safely
transporting to salvage yard/warehouse. Supply of tools
& tackles and arrangement for transportation etc are in
the scope of contractor.
All essential safety features for workman such as safety
belts, safety shoes, hand gloves, helmets, height passes,
height permit, hot work permit etc., are to be provided
by the contractor.
2. Fabrication of carbon steel pipe by butt welding.
Work includes fabrication of CS pipes as per as-built
isometric drawing. Fabricate the pipeline/spool as per
approved drawing. Conducting the liquid penetrate test,
hydro testing of lines as per specifications/isometric
drawing.
Supply of cleaner, penetrate, developer, grinding wheel,
welding rod, welding machine, wire brush and
equipment for hydro test etc., are in the scope of Inch dia 233
contractor. In case of failure of joints during testing
same shall be rectified without any additional cost and
re-conduct the test. The entire inspection tests are in the
scope of contractor.
All essential safety features for workman such as safety
belts, safety shoes, hand gloves, helmets, height passes,
height permit, hot work permit etc., are to be provided
by the contractor.
3. Fabrication of IBR carbon steel pipe by butt Inch dia 150
welding.
Work includes fabrication of CS pipes as per as-built
isometric drawing. Fabricate the pipeline/spool as per
approved drawing. Conducting the liquid penetrate test,
hydro testing of lines as per specifications/isometric
drawing.
Supply of cleaner, penetrate, developer, grinding wheel,
welding rod, welding machine, wire brush and
equipment for hydro test etc., are in the scope of
contractor. In case of failure of joints during testing
same shall be rectified without any additional cost and
re-conduct the test. The entire inspection tests are in the
scope of contractor.
Welding shall be done by IBR qualified welder only
Sl.
Approx Unit Rate Total cost
Description of work Unit
No Qty (Rs) (Rs)
and IBR pipes/fitting/valves/flanges etc. only shall be
used wherever IBR requirement exists.
All essential safety features for workman such as safety
belts, safety shoes, hand gloves, helmets, height passes,
height permit, hot work permit etc., are to be provided
by the contractor.
4. Fabrication of carbon steel pipe by fillet welding.
Work includes fabrication of CS pipes as per as-built
isometric drawing. Fabricate the pipeline/spool as per
approved drawing. Conducting the liquid penetrate test,
hydro testing of lines as per specifications/isometric
drawing.
Supply of cleaner, penetrate, developer, grinding wheel,
welding rod, welding machine, wire brush and
equipment for hydro test etc., are in the scope of
Inch dia 120
contractor. In case of failure of joints during testing
same shall be rectified without any additional cost and
re-conduct the test. The entire inspection tests are in the
scope of contractor.
All essential safety features for workman such as safety
belts, safety shoes, hand gloves, helmets, height passes,
height permit, hot work permit etc., are to be provided
by the contractor.

5. Fabrication of IBR carbon steel pipe by fillet

welding.
Work includes fabrication of CS pipes as per as-built
isometric drawing. Fabricate the pipeline/spool as per
approved drawing. Conducting the liquid penetrate test,
hydro testing of lines as per specifications/isometric
drawing.
Supply of cleaner, penetrate, developer, grinding wheel,
welding rod, welding machine, wire brush and
equipment for hydro test etc., are in the scope of
contractor. In case of failure of joints during testing
Inch dia 40
same shall be rectified without any additional cost and
re-conduct the test. The entire inspection tests are in the
scope of contractor.
Welding shall be done by IBR qualified welder only
and IBR pipes/fitting/valves/flanges etc. only shall be
use
All essential safety features for workman such as safety
belts, safety shoes, hand gloves, helmets, height passes,
height permit, hot work permit etc., are to be provided
by the contractor wherever IBR requirement exists.

6. Erection of carbon steel pipe with associated Inch meter 325

attachments.
Before erection all the pre-fabricated spool pieces,
pipes, fittings etc. shall be cleaned inside and outside by
suitable means. The cleaning process shall include
removal of all foreign matter such as scale, sand, weld
spatter chips etc. by wire brushes, cleaning tools etc.
and blowing with compressed air/or flushing out with
water. No deviations from the piping route indicated in
drawings shall be permitted without the consent of
Engineer-in-Charge. Pipe to pipe, pipe to structure /
equipments distances / clearances as given in the
drawings shall be strictly followed as these clearances
Sl.
Approx Unit Rate Total cost
Description of work Unit
No Qty (Rs) (Rs)
may be required for the free expansion of piping /
equipment.
All essential safety features for workman such as safety
belts, safety shoes, hand gloves, helmets, height passes,
height permit, hot work permit etc., are to be provided
by the contractor.
7. Carbon steel structural support fabrication and
replacement.
Replacement of existing piping supports with new
supports and strengthening the existing supports. If
kg 200
required temporary support should be provided by the
contractor. Crane/hook/hydra/chain pulley etc if
required for execution of the work has to be arranged
by the contractor at his own expense.
8. Painting of Piping and structurals.
Removal/peeling of existing damaged paint of CS
structure and its associate parts like platform, metal
strips, and monkey ladder shall be, thoroughly cleaning
with buffing wheel/wire brush to ensure clean metal m2 50
surface. Painting of the all the external surface of CS
structure with high epoxy build paint and pipes with
high temperature alumina paint.
9. Scaffolding.
Providing and Fixing double Tubular scaffolding
system using H-Frames / APC system or (cup lock
type) on the exterior side 6 meter with 40mm dia. M.S.
tube 1.5m centre to centre horizontal and vertical tubes
joining with “Cup and lock system” with M.S tubes,
M.S tube challies, M.S clamps and M.S staircase
system in the scaffolding for working platform etc. and
m2 144
maintaining it in a serviceable condition for the
required duration as approved and removing It
thereafter. The scaffolding system shall be stiffened
with bracings, runners, connection with building etc.
wherever required for inspection of work at required
locations with essential ‘safety features for the
workmen etc complete as per directions and as
approved by the Engineer -in-charge.
Total fabrication cost for overhead pipelines inclusive of taxes and GST (12%)

Note: All quoted rates are inclusive of all taxes & GST (12%)

Rupees…………………………………………………………………………………………………

………………..………………………………………………………………only

Signature and seal of the Tenderer with Date