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QA/QC

AL JALHAMI CONT. & Trad. Co.
Page 1 of 2
AL KHAFJI, K.S.A

WELDING PROCEDURE SPECIFICATION (WPS) Date: 18/05/2014

Welding procedure specification no. QC/WPS/07 Revision no. 0 Date 18/05/2014
Supporting PQR no. Revision no. Date
Welding process GTAW Type(s) MANUAL
CODE: ASME IX API 1104 AWS D1.1 Others
BASE METALS (QW-403)
P. No. 1 Group no. 1&2 to P. No. 1 Group no. 1&2

Specification type and grade ASTM A53 Gr. B or EQUIVALENT
To specification type and grade ASTM A53 Gr. B or EQUIVALENT
Or
Chemical Analysis and Mech. Prop.
to Chemical Analysis and Mech. Prop.
Thickness Range:
Base Metal Groove 1.5mm 12.04mm Fillet Unlimited
Pipe Dia. Range Groove All Fillet Unlimited
Other
JOINTS (QW-402)
Joint Design Single bevel, V, J or U
Backing none Type N/A
Details

A 35 2
B 10.97
C 1.5 0.5
D 3.2 0.8
FILLER METALS (QW-404)
F. No. 6 Other None A. No. 1 Other none
Spec No. (SFA) 5.18
AWS No. (Class) ER70S-2
Size of filler metals Dia. 2.4mm
Electrode flux (class) N/A
Consumable insert
N/A
TECHNICAL APPROVAL
Al JALHAMI CONT. & TRAD. CO. APPROVED BY KJO(AGOC/KGOC)
Name Name
Signature Signature
Date Date

A
B
All Dimensions are in mm

QA/QC

AL JALHAMI CONT. & Trad. Co.
Page 2 of 2
AL KHAFJI, K.S.A

WELDING PROCEDURE SPECIFICATION (WPS) Date: 18/05/2014
POSITION (QW-405) POST WELD HEAT TREATMENT (QW-407)
POSITION(S) or groove All Positions Temperature range None
Welding progression Up Down Time range N/A
position(s) of Fillet All Positions Heating rate N/A cooling rate N/A

PREHEAT (QW-406) GAS (QW-408)
Preheat Temp. min. 10C Shielding gas(es) Argon
Interpass Temp. max.
250C
% composition
(mixtures)
99.9%
Preheat maintenamce N/A Flow rate lp
Gas backing N/A
Trailing shielding gas
composition
N/A

TECHNIQUE (QW-410)
String or Weaving Bead Root: String, Fill/Cap: Weave Max. weave width 3 times electrode Dia.
Orifice or Gas Cup Size N/A
Initial And Interpass Cleaning Brushing and/or Grinding
Method of Back Gouging N/A
Oscillation N/A
Contact Tube to Work Distance N/A
Multiple or Single Pass (Per Side) Multiple
Multiple or Single Electrodes Single
Travel Speed (Range) 80-120 mm/min
Peening N/A
Other N/A
ELECTRICAL CHARACTERISTICS (QW-409)
Current AC or DC DC Polarity Straight / EN
AMPS (range) 80 to 120 Amps Volt(range) 15-25 Volts

Tungsten electrode size and type 2.4 mm, EWTH-2% Thoriated
Mode of metal transfer for GMAW N/A
Electrode wire feed speed range N/A
Weld
Layer
Process
Filler
metal
Current
Volt
range
Travel
speed
(mm/min)
Other
Class Dia. (mm) Type Amp
Root GTAW ER70S-2 2.4 DCEN 90-120 15-20 80-120
Hot GTAW ER70S-2 2.4 DCEN 100-150 15-25 80-120
Fill GTAW ER70S-2 2.4 DCEN 100-120 15-25 90-150
Cap GTAW ER70S-2 2.4 DCEN 90-110 15-20 70-120

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